MAGNETIC SENSOR AND MAGNETIC SENSOR APPARATUS
20170209062 ยท 2017-07-27
Inventors
Cpc classification
A61B5/243
HUMAN NECESSITIES
International classification
Abstract
A magnetic sensor according to an embodiment includes: a magneto-resistive film including a laminate structure, the laminate structure including a first magnetic layer, a second magnetic layer, and an intermediate layer arranged between the first magnetic layer and the second magnetic layer; and a pair of electrodes for supplying current in a first direction perpendicular to a laminate direction of the magneto-resistive film, wherein the second magnetic layer includes an amorphous magnetic layer, and a crystalline magnetic layer arranged between the amorphous magnetic layer and the intermediate layer, and a length of a current path of the magneto-resistive film is 10 m or more.
Claims
1. A magnetic sensor comprising: a magneto-resistive film including a laminate structure, the laminate structure including a first magnetic layer, a second magnetic layer, and an intermediate layer arranged between the first magnetic layer and the second magnetic layer; and a pair of electrodes for supplying current in a first direction perpendicular to a laminate direction of the magneto-resistive film, wherein the second magnetic layer includes an amorphous magnetic layer, and a crystalline magnetic layer arranged between the amorphous magnetic layer and the intermediate layer, and a length of a current path of the magneto-resistive film is 10 m or more.
2. The sensor according to claim 1, wherein the magneto-resistive film includes a plurality of magneto-resistive parts connected to each other in series, and each of the magneto-resistive parts includes the first magnetic layer, the intermediate layer, the crystalline magnetic layer, and the amorphous magnetic layer.
3. The sensor according to claim 1, wherein the amorphous magnetic alloy layer has a thickness in the laminate direction of 10 nm or more.
4. The sensor according to claim 1, further comprising a pair of magnetic films arranged at a side portion of the magneto-resistive film, wherein each of the magnetic films has a thickness in the laminate direction thicker than a thickness of each of the amorphous magnetic layer and the crystalline magnetic layer.
5. The sensor according to claim 1, wherein the amorphous magnetic layer contains CoFeSiB or CoXY, wherein X represents at least one of Zr and Hf, and Y represents at least one of Ta and Nb.
6. The sensor according to claim 1, wherein the crystalline magnetic layer is an alloy containing at least two elements of Co, Fe, and Ni.
7. A magnetic sensor apparatus comprising: first and second magnetic sensors according to claim 1; first and second resistors; and a voltmeter, wherein the first magnetic sensor and the first resistor are connected to each other in series to configure a first serial portion, the second magnetic sensor and the second resistor are connected to each other in series to configure a second serial portion, the first serial portion and the second serial portion are connected to each other in parallel, and the voltmeter measures a potential difference between a connection node between the first magnetic sensor and the first resistor and a connection node between the second magnetic sensor and the second resistor.
8. The apparatus according to claim 7, wherein the magneto-resistive film includes a plurality of magneto-resistive parts connected to each other in series, and each of the magneto-resistive parts includes the first magnetic layer, the intermediate layer, the crystalline magnetic layer, and the amorphous magnetic layer.
9. The apparatus according to claim 7, wherein the amorphous magnetic alloy layer has a thickness in the laminate direction of 10 nm or more.
10. The apparatus according to claim 7, further comprising a pair of magnetic films arranged at a side portion of the magneto-resistive film, wherein each of the magnetic films has a thickness in the laminate direction thicker than a thickness of each of the amorphous magnetic layer and the crystalline magnetic layer.
11. The apparatus according to claim 7, wherein the amorphous magnetic layer contains CoFeSiB or CoXY, wherein X represents at least one of Zr and Hf, and Y represents at least one of Ta and Nb.
12. The apparatus according to claim 7, wherein the crystalline magnetic layer is an alloy containing at least two elements of Co, Fe, and Ni.
13. A magnetic sensor apparatus comprising: a magnetic sensor according to claim 1; and a diagnosis apparatus including a processing analysis circuit for processing and analyzing a magnetic field detection signal from the magnetic sensor, and an imaging circuit for imaging an analysis result of the processing analysis circuit.
14. The apparatus according to claim 13, wherein the magnetic sensor detects a magnetic field from a brain.
15. The apparatus according to claim 13, wherein the magnetic sensor detects a magnetic field from a heart.
16. The apparatus according to claim 13, wherein the magneto-resistive film includes a plurality of magneto-resistive parts connected to each other in series, and each of the magneto-resistive parts includes the first magnetic layer, the intermediate layer, the crystalline magnetic layer, and the amorphous magnetic layer.
17. The apparatus according to claim 13, wherein the amorphous magnetic alloy layer has a thickness in the laminate direction of 10 nm or more.
18. The apparatus according to claim 13, further comprising a pair of magnetic films arranged at a side portion of the magneto-resistive film, wherein each of the magnetic films has a thickness in the laminate direction thicker than a thickness of each of the amorphous magnetic layer and the crystalline magnetic layer.
19. The apparatus according to claim 13, wherein the amorphous magnetic layer contains CoFeSiB or CoXY, wherein X represents at least one of Zr and Hf, and Y represents at least one of Ta and Nb.
20. The apparatus according to claim 13, wherein the crystalline magnetic layer is an alloy containing at least two elements of Co, Fe, and Ni.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0018] A magnetic sensor according to an embodiment includes: a magneto-resistive film including a laminate structure, the laminate structure including a first magnetic layer, a second magnetic layer, and an intermediate layer arranged between the first magnetic layer and the second magnetic layer; and a pair of electrodes for supplying current in a first direction perpendicular to a laminate direction of the magneto-resistive film, wherein the second magnetic layer includes an amorphous magnetic layer, and a crystalline magnetic layer arranged between the amorphous magnetic layer and the intermediate layer, and a length of a current path of the magneto-resistive film is 10 m or more.
[0019] Embodiments are described below with reference to the drawings.
First Embodiment
[0020] A magnetic sensor of a first embodiment is described with reference to
[0021] The magnetic sensor 1 of the first embodiment includes the magneto-resistive film 10, and magnetic field concentrators 21, 22. The magneto-resistive film 10 has a laminate structure on which a base layer 11, an antiferromagnetic layer 12, a magnetization pinned layer 13, an intermediate layer 14, a first magnetic field detection layer 15.sub.1, a second magnetic field detection layer 15.sub.2, and a cap layer 16 are sequentially formed on a substrate not shown. The base layer 11 is formed from, for example, Ta, Ru, or Cu. The antiferromagnetic layer 12 is formed from, for example, IrMn, and pins magnetization of the magnetization pinned layer 13. The magnetization pinned layer 13 is formed from, for example, CoFe. The intermediate layer 14 is formed from a nonmagnetic metal, for example, Cu. Materials of the first and second magnetic field detection layers 15.sub.1, 15.sub.2 are described later. The cap layer 16 is formed from, for example, Ru, Ta, or Cu. The magneto-resistive film 10 is also referred to as a GMR film since its intermediate layer is formed form a nonmagnetic metal.
[0022] The magneto-resistive film 10 is patterned into a desired shape. For example, to realize an appropriate resistance suitable for sensor operation, for example, from 100 to 10 k, the magneto-resistive film 10 is patterned into a rectangular shape in which a current direction is a longitudinal direction (x. direction). For example, the magneto-resistive film 10 is patterned into a rectangular shape of a length of from 0.01 mm to 5 mm, and a width of from 1 m to 100 m. In
[0023] Nine electrodes 3.sub.1 to 3.sub.9 are provided so that these eight magneto-resistive parts 10.sub.1 to 10.sub.8 are connected to each other in series. The electrode 3.sub.1 is provided in a vicinity of a right end of the magneto-resistive part 10.sub.1, and the electrode 3.sub.2i(i=1, 2, 3, 4) connects a vicinity of a left end of the magneto-resistive part 10.sub.2i1 and a vicinity of a left end of the magneto-resistive part 10.sub.2i to each other. The electrode 3.sub.2i+1 (i=1, 2, 3) connects a vicinity of a right end of the magneto-resistive part 10.sub.2i and a vicinity of a right end of the magneto-resistive part 10.sub.2i1 to each other. The electrode 3.sub.9 is connected to a vicinity of a right end of the magneto-resistive part 10.sub.8. That is, each magneto-resistive part 10.sub.1 (i=1, . . . , 9) is connected to a pair of electrodes. In addition, the electrode 3.sub.1 and the electrode 3.sub.9 are connected to a circuit 40 that applies a voltage for supplying current to the magneto-resistive film 10. With the circuit 40, the current flows between the pair of electrodes of each magneto-resistive part 10.sub.i (i=1, . . . , 9), and an area between the pair of electrodes is a magnetic field detection area.
[0024] To reduce influence of noise due to a magnetic domain caused in an edge portion in a longitudinal direction of each of the first and second magnetic field detection layers 15.sub.1, 15.sub.2, each of the electrodes 3.sub.1 to 3.sub.9 may be provided to a position apart to some extent from an edge of the magneto-resistive part, not to a strict edge portion of each magneto-resistive part 10.sub.i (i=1, . . . , 8).
[0025] Since magnetic fields to be measured has a uniform magnetic field area of about a few mm, a pair of magnetic concentrators 21, 22 made of a high permeability soft magnetic material, which collects signal magnetic flux into the first and second magnetic field detection layers 15.sub.1, 15.sub.2, is provided at each end in a width direction (y direction) of the magneto-resistive film 10. The magnetic field concentrators 21, 22 are also referred to as magnetic flux concentrators (MFCs) 21, 22, For each of the MFCs 21, 22, for example, NiFe, NiFeMoCu, or a Co-based amorphous alloy is used. It is preferable that a thickness (length in the z direction) of each of the MFCs 21, 22 is made to be sufficiently thicker than a thickness of each of the first and second magnetic field detection layers 15.sub.1, 15.sub.2 (for example, a few micrometers thickness or more), and further, each of the MFCs 21, 22 has a tapered shape in which the thickness of each of the MFCs 21, 22 is gradually thinner in a vicinity of a junction of the first and second magnetic field detection layers 15.sub.1, 15.sub.2. With such a tapered shape, improvement of concentration efficiency of the signal magnetic flux and a sensitivity increase can be obtained.
[0026] For the first magnetic field detection layer 15.sub.1, an alloy is used that contains at least two elements from a group of Co, Fe, and Ni, which are suitable for expression of GMR, for example, a crystalline magnetic alloy such as CoFe, NiFe, or CoFeNi.
[0027] For the second magnetic field detection layer 15.sub.2, an amorphous magnetic alloy is used, for example, an amorphous alloy such as CoFeSiB, or CoXY. Here, X represents Zr or Hf, and Y represents Ta or Nb. Since the amorphous magnetic alloy does not have long-period atomic arrangement periodicity, a crystalline magnetic anisotropy is substantially zero. In addition, by appropriately adjusting composition of the magnetic alloy, magnetostriction can be made to be roughly zero, and an excellent soft magnetic property can be obtained, and magnetic noise can be suppressed. Further, the amorphous magnetic alloy, in comparison with a resistivity p (from 10 cm to 30 cm) of the first magnetic field detection layer 15.sub.1, has a large resistivity of roughly equal to or less than 100 cm, so that the current is concentrated in an expression portion of magneto-resistance, and a decrease in the MR ratio can be reduced.
First Example
[0028] Next, a result of examination by an experiment is shown in
[0029] As can be seen from
[0030] As a comparative example, a magnetic sensor has been created that has the same configuration as that of the first example except for using a NiFe alloy as the second magnetic field detection layer 15.sub.2. A result of examination by an experiment is also shown in
[0031] On the other hand, in a case of using the amorphous magnetic alloy as the second magnetic field detection layer 15.sub.2 as in the first embodiment, the SN ratio is increased when the thickness of the second magnetic field detection layer 15.sub.2 is increased. That is, when the amorphous magnetic alloy is used as the second magnetic field detection layer 15.sub.2 as in the present embodiment, the SN ratio has a margin, so that high sensitivity detection of minute magnetic field is possible. An increase effect of the SN ratio in comparison with the comparative example is apparent when the thickness of the second magnetic field detection layer 15.sub.2 is 10 nm or more.
[0032] Next, a magnetic sensor of the first embodiment has been produced whose size is changed for a HDD magnetic head, to be mounted on the magnetic head. For example, since the magnetic sensor for the magnetic head reads a micro-bit medium magnetic field, a length (recording track width) of the magneto-resistive part configuring the magneto-resistive film is approximately 0.1 m, which is significantly smaller than that of a magnetic sensor for a living body.
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[0034] The magnetic sensor for the magnetic head detects a high frequency magnetic field of one MHz or higher, and 1/f noise is a sufficiently small value since the 1/f noise is inversely proportional to the frequency. In the magnetic sensor for the magnetic head, since another noise is primary, the SN ratio is decreased due to an output decrease. An effect of using the amorphous magnetic alloy as the second magnetic field detection layer is apparent in the magnetic sensor for the living body or the like that detects a low frequency of around 10 Hz or less.
[0035] Next, a result is shown in
[0036] As can be seen from
[0037] A result is shown in
[0038] As can be seen from
[0039] As described above, with the first embodiment, a magnetic sensor can be provided in which a decrease in an MR ratio is small, and that is capable of reducing the 1/f noise.
Second Embodiment
[0040] Next, a magnetic sensor apparatus of a second embodiment is shown in
[0041] When MFCs 21, 22 are selected so that a gain of signal magnetic field concentration is 100 times or more in the magnetic sensors 1.sub.1, 1.sub.2, each of the magneto-resistive films 10A, 10B can be regarded as a fixed resistance whose resistance does not change. The magnetic sensor 1.sub.1 of the first current line and the magnetic sensor 1.sub.2 of the second current line are separately arranged in a current upstream and downstream. With such a configuration, a resistance of each of the magnetic sensors 1.sub.1, 1.sub.2 is changed in accordance with the signal magnetic field, and a potential difference is generated between intermediate portions of the first and second current lines, and an output voltage is obtained. The output voltage is detected by the voltmeter 410.
[0042] Incidentally, similarly to a configuration of a normal bridge circuit, each of the magneto-resistive films 10A, 10B may be a fixed resistance made of a nonmagnetic material whose resistance is not changed due to the magnetic field.
[0043] As described above, with the second embodiment, the magnetic sensor of the first embodiment is used, so that a magnetic sensor apparatus can be provided in which a decrease in an MR ratio is small, and that is capable of reducing 1/f noise.
Third Embodiment
[0044] Next, the magnetic sensor of the first embodiment can be used for a magnetoencephalograph that detects a magnetic field generated by a cranial nerve. This is described as a third embodiment.
[0045] A magnetic sensor apparatus of the third embodiment is described with reference to
[0046] In each of the sensor, units 301, one magnetic sensor may be arranged of the magnetic sensor of the first embodiment, and the plural magnetic sensors may be arranged. The plural magnetic sensors may configure a circuit such as of differential detection, and another sensor such as a potential terminal or an acceleration sensor may be installed simultaneously. The magnetic sensor of the first embodiment can be made to be very small in comparison with a conventional SQUID magnetic sensor, so that installation of the plural sensor units, installation of the circuit, and coexistence with another sensor are easy.
[0047] The flexible base body 302 is made of, for example, an elastic body such as a silicone resin, and is configured to connect the sensor units 301 to each other in a belt shape and to be capable of being snugly fitted with the head. The base body 302 may be a base body obtained by processing contiguous film in a hat shape; however, a net-shaped base body shown in
[0048] An input/output cord 303 of the sensor units 301 is connected to a sensor drive unit 506 and a signal input/output unit 504 of a diagnosis apparatus 500. The sensor units 301 performs predetermined magnetic field measurement based on power from the sensor drive unit 506 and a control signal from the signal input/output unit 504, and a result of the measurement is input to the signal input/output unit 504 in parallel. The signal obtained by the signal input/output unit 504 is then transmitted to a signal processing unit 508, and is subjected to processing such as noise removal, filtering, amplification, and signal operation, in the signal processing unit 508. After that, the signal is subjected to signal analysis in which a particular signal is extracted for magnetoencephalogram measurement, and signal phases are matched to each other, in a signal analysis unit 510. Data in which the signal analysis has been completed is transmitted to a data processing unit 512. In the data processing unit 512, image data such as magnetic resonance imaging (MRI) and scalp potential information such as electroencephalogram (EEG) are incorporated, and data analysis is performed, such as neural ignition point analysis and inverse problem analysis. A result of the analysis is transmitted to an imaging diagnosis unit 516, and imaging is performed to facilitate diagnosis. The above series of operation is controlled by a control system 502, and necessary data such as primary signal data or metadata during data processing is stored in a data server. Incidentally, as shown in
[0049] In the third embodiment shown in
[0050] An entire of the magnetic sensor apparatus including a subject is preferably installed in a shield room to prevent the geomagnetism and magnetic noise. Alternatively, a system may be provided for locally shielding a measurement site of the human body and the sensor units 301. In addition, a shield system may be provided to the sensor units 301, and an effective shielding may be performed in the signal analysis and the data processing.
[0051] In the magnetic sensor 100 shown in
[0052] In addition, as the sensor unit 301, a magnetic sensor apparatus 400 shown in
[0053] As described above, with the third embodiment, the magnetic sensor of the first embodiment or the magnetic sensor apparatus of the second embodiment is used as the sensor unit, so that a magnetic sensor apparatus can be provided in which a decrease in an MR ratio is small, and that is capable of reducing 1/f noise.
[0054] While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.