SOLAR CELL WITH GRAPHENE-SILICON QUANTUM DOT HYBRID STRUCTURE AND METHOD OF MANUFACTURING THE SAME
20170213931 ยท 2017-07-27
Assignee
Inventors
Cpc classification
H10F77/162
ELECTRICITY
H10F19/80
ELECTRICITY
Y02E10/547
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
H10F10/164
ELECTRICITY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
H10F77/244
ELECTRICITY
International classification
H01L31/074
ELECTRICITY
H01L31/18
ELECTRICITY
Abstract
Disclosed are a solar cell and a method of manufacturing the same. The solar cell with a graphene-silicon quantum dot hybrid structure according to an embodiment of the present disclosure includes a hybrid structure including a silicon quantum dot layer, in which a silicon oxide layer includes a plurality of silicon quantum dots; a doped graphene layer formed on the silicon quantum dot layer, and an encapsulation layer formed on the doped graphene layer; and electrodes formed on upper and lower parts of the hybrid structure.
Claims
1. A solar cell with a graphene-silicon quantum dot hybrid structure, comprising: a hybrid structure comprising a silicon quantum dot layer, in which a silicon oxide layer comprises a plurality of silicon quantum dots; a doped graphene layer formed on the silicon quantum dot layer, and an encapsulation layer formed on the doped graphene layer and encapsulating the doped graphene layer; and electrodes formed on upper and lower parts of the hybrid structure.
2. The solar cell according to claim 1, wherein the encapsulation layer is formed of graphene.
3. The solar cell according to claim 1, wherein the hybrid structure and the electrode are subjected to annealing.
4. The solar cell according to claim 3, wherein the annealing is performed at 450 C. to 550 C.
5. The solar cell according to claim 1, wherein the doped graphene layer is doped with any one dopant selected from the group consisting of AuCl.sub.3, B, HNO.sub.3 and RhCl.sub.3.
6. The solar cell according to claim 1, wherein the doped graphene layer has a sheet resistance of 150 ohm/sq to 500 ohm/sq.
7. A solar cell with a graphene-silicon quantum dot hybrid structure, comprising: a hybrid structure comprising a silicon quantum dot layer, in which a silicon oxide layer comprises a plurality of silicon quantum dots; a graphene layer on the silicon quantum dot layer; and a metal nanowire layer formed on the graphene layer; and electrodes formed on upper and lower parts of the hybrid structure.
8. The solar cell according to claim 7, wherein the metal nanowire layer is formed of silver nanowires.
9. A method of manufacturing a solar cell with a graphene-silicon quantum dot hybrid structure, the method comprising: forming silicon quantum dot layer, in which the silicon oxide layer comprises the plurality of silicon quantum dots, on a substrate; forming a doped graphene layer on the silicon quantum dot layer; forming an encapsulation layer on the doped graphene layer to complete a hybrid structure; and forming electrodes on upper and lower parts of the hybrid structure.
10. The method according to claim 9, wherein the forming of the encapsulation layer comprises: forming a conductive thin film on the substrate; and transferring the conductive thin film onto the doped graphene layer to form an encapsulation layer.
11. The method according to claim 9, wherein the forming of the silicon quantum dot layer comprises: manufacturing a multi-layered sample by alternately laminating a silicon oxide (SiO.sub.2) thin film and a boron (B)-doped silicon suboxide (SiO.sub.x) thin film on the substrate; and forming the silicon quantum dot layer, in which the silicon quantum dots are uniformly distributed in the silicon oxide layer, by annealing the multi-layered sample.
12. The method according to claim 9, wherein the forming of the doped graphene layer comprises: forming a graphene thin film on a catalyst layer by reacting a carbon-containing mixed gas with the catalyst layer; forming a graphene layer by transferring the graphene thin film onto the silicon quantum dot layer, followed by annealing; and forming the doped graphene layer by spin-coating a solution comprising AuCl.sub.3 on the graphene layer, followed by annealing.
13. The method according to claim 9, further comprising, after the forming of the electrodes, annealing the hybrid structure, on the upper and lower parts of which the electrodes are formed.
14. The method according to claim 13, wherein the annealing is performed at 450 C. to 550 C.
15. A method of manufacturing a solar cell with a graphene-silicon quantum dot hybrid structure, the method comprising: forming a silicon quantum dot layer, in which a silicon oxide layer comprises a plurality of silicon quantum dots, on a substrate; forming a graphene layer on the silicon quantum dot layer; forming a metal nanowire layer on the graphene layer to complete a hybrid structure; and forming electrodes on upper and lower parts of the hybrid structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The above and other objects, features and advantages of the present disclosure will become more apparent to those of ordinary skill in the art by describing in detail exemplary embodiments thereof with reference to the accompanying drawings, in which:
[0036]
[0037]
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[0039]
[0040]
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[0043]
[0044]
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[0050]
[0051]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0052] Hereinafter, the embodiments of the present disclosure are described with reference to the accompanying drawings and the description thereof but are not limited thereto.
[0053] The terminology used in the present disclosure is for the purpose of describing particular embodiments only and is not intended to limit the disclosure. As used in the disclosure and the appended claims, the singular forms a, an and the are intended to include the plural forms as well, unless context clearly indicates otherwise.
[0054] It will be further understood that the terms comprises and/or comprising, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0055] It should not be understood that arbitrary aspects or designs disclosed in embodiments, examples, aspects, etc. used in the specification are more satisfactory or advantageous than other aspects or designs.
[0056] In addition, the expression or means inclusive or rather than exclusive or. That is, unless otherwise mentioned or clearly inferred from context, the expression x uses a or b means any one of natural inclusive permutations.
[0057] Further, as used in the description of the disclosure and the appended claims, the singular forms a, an and the are intended to include the plural forms as well, unless context clearly indicates otherwise.
[0058] Although terms used in the specification are selected from terms generally used in related technical fields, other terms may be used according to technical development and/or due to change, practices, priorities of technicians, etc. Therefore, it should not be understood that terms used below limit the technical spirit of the present disclosure, and it should be understood that the terms are exemplified to describe embodiments of the present disclosure.
[0059] Also, some of the terms used herein may be arbitrarily chosen by the present applicant. In this case, these terms are defined in detail below. Accordingly, the specific terms used herein should be understood based on the unique meanings thereof and the whole context of the present disclosure.
[0060] In addition, when an element such as a layer, a film, a region, and a constituent is referred to as being on another element, the element can be directly on another element or an intervening element can be present.
[0061] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
[0062] Meanwhile, in the following description of the present disclosure, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present disclosure unclear.
[0063] The terms used in the specification are defined in consideration of functions used in the present disclosure, and can be changed according to the intent or conventionally used methods of clients, operators, and users. Accordingly, definitions of the terms should be understood on the basis of the entire description of the present specification.
[0064] Hereinafter, a solar cell with a graphene-silicon quantum dot hybrid structure according to an embodiment of the present disclosure is described referring to
[0065]
[0066] Referring to
[0067] The hybrid structure 160 and electrodes 170 and 170 of the solar cell 100 with a graphene-silicon quantum dot hybrid structure are characterized by being annealed. This annealing may be performed at 450 C. to 550 C.
[0068] The doped graphene layer 150 of the solar cell 100 with a graphene-silicon quantum dot hybrid structure may be formed by doping with any one dopant selected from the group consisting of AuCl.sub.3, B, HNO.sub.3, and RhCl.sub.3, and may have a sheet resistance of 150 ohm/sq to 500 ohm/sq.
[0069] The solar cell 100 with a graphene-silicon quantum dot hybrid structure may further include a substrate 110. The hybrid structure 160 of the solar cell 100 with a graphene-silicon quantum dot hybrid structure may be formed on the substrate 110, and the electrodes 170 and 170 may be respectively formed on an upper part of the hybrid structure 160 and a lower part of the substrate 110 on which the hybrid structure 160 is formed.
[0070] Hereinafter, a process of manufacturing the solar cell with a graphene-silicon quantum dot hybrid structure according to an embodiment of the present disclosure is described referring to
[0071]
[0072] As described in
[0073] Referring to
[0074] In particular, the step of forming the silicon quantum dot layer 140 on the substrate 110 may include a step of preparing a substrate (see
[0075] As described above, boron (B) is used as a dopant of the doped silicon suboxide (SiO.sub.x) thin film 122, but other materials, other than boron (B), may naturally be used. For example, the doped silicon suboxide (SiO.sub.x) thin film 122 may be a boron (B), gallium (Ga), or indium (In)-doped silicon suboxide (SiO.sub.x) thin film 122.
[0076] In accordance with an embodiment, the step of forming the silicon quantum dot layer 140 on the substrate 110 may be a step of manufacturing a multi-layered sample by alternately laminating the silicon oxide (SiO.sub.2) thin film 121 and the boron (B)-doped silicon suboxide (SiO.sub.x) thin film 122 on the substrate 110, and then forming the silicon quantum dot layer 140, in which the silicon quantum dots 130 are included in the silicon oxide layer 120, by thermally treating the manufactured multi-layered sample.
[0077] For example, the silicon quantum dot layer 140 may be formed by alternately depositing 2 nm of the silicon oxide (SiO.sub.2) thin film 121 and 2 nm of the boron (B)-doped silicon suboxide (SiO.sub.x) thin film 122 on the substrate 110 at a predetermined cycle using an ion beam sputtering deposition method, and then performing rapid heat treatment at 1,000 C. to 1,200 C. for 10 to 30 minutes under a nitrogen atmosphere.
[0078] In this case, the 2 nm silicon oxide (SiO.sub.2) thin film 121 and the 2 nm boron (B)-doped silicon suboxide (SiO.sub.x) thin film 122 may be deposited to a thickness of 100 nm by repeating 25 cycles. In addition, the silicon suboxide (SiO.sub.x) thin film 122 may be controlled such that x is 0.8 to 1.6, and the sizes of the silicon quantum dots may be controlled corresponding to the value of x. In addition, the value of x may be controlled using an X-ray photoelectron spectroscope (XPS).
[0079] As illustrated in
[0080] The doped graphene 150 may be manufactured by controlling a doping concentration of a graphene thin film 151 deposited, through chemical vapor deposition, on a catalyst layer by reacting the catalyst layer with a carbon-containing mixed gas. Hereinafter, a method of manufacturing the doped graphene 150 is described in detail.
[0081] Referring to
[0082] In particular, the step of forming the hybrid structure 160 by forming the doped graphene layer 150 on the silicon quantum dot layer 140 may include a step of forming a graphene thin film on a catalyst layer by reacting a carbon-containing mixed gas with the catalyst layer through chemical vapor deposition (not shown), a step of forming the graphene layer 152 by transferring the formed graphene thin film 151 onto the silicon quantum dot layer 140 and performing annealing treatment (see
[0083] In accordance with an embodiment, in the step of forming the graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer through chemical vapor deposition, the graphene thin film may be formed by a crystallized graphene structure of carbon atoms, which are included in the catalyst layer, formed on a surface of the catalyst layer through deposition of a metal (e.g., copper or nickel), which is utilized as a catalyst layer, on the substrate, and reaction of a mixed gas of methane and hydrogen with the catalyst layer at high temperature such that a proper amount of carbon is dissolved in or adsorbed to the catalyst layer, followed by cooling. Subsequently, the catalyst layer is removed and the graphene thin film 151 is separated from the substrate, thereby completing the separated (formed) graphene thin film 151.
[0084] In the step of forming the graphene layer 152 by transferring the formed graphene thin film 151 onto the silicon quantum dot layer 140 after the step of forming the graphene thin film on the catalyst layer, the graphene layer 152 may be formed by transferring the formed graphene thin film 151, which has been separated from the substrate, onto the silicon quantum dot layer 140 and annealing the same, as illustrated in
[0085] For example, in the method of manufacturing the graphene thin film, a 70 m copper (Cu) foil, as a catalyst layer, was disposed on a substrate in a quartz tube, followed by changing the flow rate of a methane gas from 10 sccm to 30 sccm, fixing the flow rate of hydrogen gas to 10 sccm, and fixing a process pressure to 3 mTorr, so as to synthesize the graphene thin film.
[0086] Subsequently, polymethyl methacrylate (PMMA) was spin-coated on the synthesized graphene thin film. PMMA coating serves to fix the graphene thin film when the copper foil is removed using an ammonium persulfate solution.
[0087] After removing the copper foil using the ammonium persulfate solution, the ammonium persulfate solution remaining on the graphene thin film was washed with DI water, and the washed graphene thin film was transferred onto the silicon quantum dot layer 140.
[0088] The synthesized and washed graphene thin film was transferred onto the silicon quantum dot layer 140, and then annealed, for example, at 50 C. to 100 C. for 3 hours to 5 hours so as to remove moisture and the like.
[0089] Subsequently, to increase contact force (binding force) between the silicon quantum dot layer 140 and the transferred graphene thin film, additional annealing was performed, for example, at 150 C. to 200 C. for three hours to four hours. As a result, the graphene layer 152 was formed.
[0090] After the step of forming the graphene layer 152 on the silicon quantum dot layer 140, a solution including AuCl.sub.3 is spin-coated on the graphene layer 152, followed by annealing. As a result, the doped graphene layer 150 is formed (see
[0091] The doped graphene layer 150 may be manufactured by spin-coating a p- or n-type doping solution on the graphene layer 152 and annealing the same.
[0092] Although a p-type doping solution was used as the solution including AuCl.sub.3 above, a solution including a substance, other than AuCl.sub.3, may naturally be used. For example, the doping solution may include AuCl.sub.3, B, HNO.sub.3, and RhCl.sub.3 dopants, and the graphene layer 152 may be doped with AuCl.sub.3, B, HNO.sub.3 and RhCl.sub.3 by using the doping solution.
[0093] For example, the doped graphene layer 150 may be manufactured by spin-coating 1.0 mM to 30 mM AuCl.sub.3 on the graphene layer 152 that is transferred onto and formed on the silicon quantum dot layer 140, and annealing the same at 90 C. to 110 C. for 10 minutes.
[0094] A doping concentration of the doped graphene layer 150 may be controlled by adjusting the concentration of AuCl.sub.3. For example, the concentration of AuCl.sub.3 in the doping solution may be 1.0 mM to 30 mM, preferably 1.0 mM to 20 mM, more preferably 1.0 mM to 10 mM.
[0095] As illustrated in
[0096] Referring to
[0097] In particular, the step of respectively forming the electrodes 170 and 170 on upper and lower parts of the hybrid structure 160 is a step of forming the electrodes 170 and 170 on upper and lower parts of the graphene-silicon quantum dot hybrid structure 160 on the substrate formed through the manufacturing processes of
[0098] The electrodes 170 and 170 may be formed on upper and lower parts of the graphene-silicon quantum dot the hybrid structure 160 using, for example, a mono-metal, such as aluminum (Al), chromium (Cr) or gold (Au), or a multi-metal wherein chromium (Cr) and gold (Au) are sequentially deposited.
[0099] In detail, the solar cell 100 with a graphene-silicon quantum dot hybrid structure may further include the substrate 110, and thus, the hybrid structure 160 may be formed on the substrate 110. Accordingly, the electrodes 170 and 170 may be respectively formed on an upper part of the hybrid structure 160 and a lower part of the substrate 110 formed on the hybrid structure 160.
[0100] According to an aspect of the present disclosure, the doped graphene layer 150 of the solar cell with a graphene-silicon quantum dot hybrid structure uniformizes the generation of electrons and holes by sunlight (light), thereby smoothing current spreading. Accordingly, the doped graphene layer 150 may serve as a spreading electrode. Accordingly, due to the doped graphene layer 150 which may serve as a spreading electrode, the electrode 170 formed on an upper part of the hybrid structure 160, i.e., an upper part of the doped graphene layer 150, may be less densely formed.
[0101] When the electrode 170 is made of a metal, this opaque metal electrode partially blocks sunlight, and thus, the efficiency of a solar cell is decreased. However, according to an aspect of the present disclosure, the doped graphene layer 150 serves as a spreading electrode, and thus, the metal electrode 170 may be less densely formed. Accordingly, an area which is blocked by the sunlight is reduced, thereby increasing the efficiency of a solar cell.
[0102] As illustrated in
[0103] Referring to
[0104] As illustrated in
[0105] The annealing may be performed at 450 C. to 550 C., preferably 500 C. to 550 C., more preferably 540 C. When the temperature of the annealing is less than 450 C., contact characteristics between respective layers of the solar cell might not be sufficiently changed. When the temperature of the annealing is greater than 550 C., substances constituting a solar cell may cause chemical transformation.
[0106] In addition, the annealing may be performed for 5 minutes to 120 minutes, preferably 10 minutes to 60 minutes, more preferably 20 minutes to 40 minutes. In addition, a rapid heat treatment method may be used. When the annealing time is less than 5 minutes, contact characteristics between respective layers of the solar cell might not be sufficiently changed. When the annealing time is greater than 120 minutes, substances constituting the solar cell may cause chemical transformation and too much time is spent.
[0107]
[0108] Referring to
[0109] In S120, the doped graphene layer is formed on the silicon quantum dot layer, thereby forming the hybrid structure.
[0110] S120 may include a step of forming the graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer through chemical vapor deposition, a step of forming a graphene layer by transferring the formed graphene thin film onto the silicon quantum dot layer and annealing the same, and a step of forming the doped graphene layer by spin-coating a solution including AuCl.sub.3 on the graphene layer and annealing the same.
[0111] In S130, electrodes are respectively formed on upper and lower parts of the hybrid structure.
[0112] In S140, the hybrid structure including the formed electrodes is subjected to annealing.
[0113] In S140, the annealing may be performed at 450 C. to 550 C.
[0114] Hereinafter, Raman spectrum characteristics, which are dependent upon a doping concentration of graphene, of a solar cell with the graphene-silicon quantum dot hybrid structure according to an embodiment of the present disclosure are described referring to
[0115]
[0116] In particular,
[0117] Referring to
[0118] Referring to
[0119] In
[0120]
[0121] In particular,
[0122] Referring to
[0123]
[0124] In particular,
[0125] Referring to
[0126]
[0127] In particular,
[0128] Referring to
[0129] The energy conversion efficiency of the solar cell increases with increasing annealing temperature because the contact characteristics between respective layers of the solar cell increase with increasing annealing temperature. In addition, the energy conversion efficiency increases up to around 540 C. and decreases after 540 C. is because, after 540 C., substances constituting the solar cell cause chemical transformation and thus the solar cell is damaged.
[0130] Accordingly, by annealing a solar cell according to an embodiment of the present disclosure, a solar cell with a graphene-silicon quantum dot hybrid structure having increased stability and energy conversion efficiency may be manufactured.
[0131]
[0132] In particular,
[0133] Referring to
[0134] However, it can be confirmed that the energy conversion efficiency of a solar cell is decreased with increasing AuCl.sub.3 doping concentration of a graphene (layer). This result may be caused due to dopants directly exposed to the air during a process after doping. Such a problem may be addressed by preventing dopants from being exposed to the air through encapsulation.
[0135]
[0136] Referring to
[0137] Accordingly, electrons and holes generated in the solar cell with the graphene-silicon quantum dot hybrid structure are more easily separated, which indicates that the properties of the solar cell have been improved. As such, electrical characteristics are improved when AuCl.sub.3 doping concentration is increased. However, as described above, when AuCl.sub.3 doping concentration is increased, transmittance is decreased. Accordingly, optimal characteristics are exhibited when the AuCl.sub.3 doping concentration with is 5 mM.
[0138] A solar cell with the graphene-silicon quantum dot hybrid structure including the silicon quantum dot layer and doped graphene layer has been described above referring to
[0139] Hereinafter, a solar cell having a graphene-silicon quantum dot hybrid structure further including an encapsulation layer, other than the silicon quantum dot layer and doped graphene layer, on the doped graphene layer is described referring to
[0140]
[0141] Referring to
[0142] The solar cell 200 with the graphene-silicon quantum dot hybrid structure may further include a substrate 210. In the solar cell 200 with the graphene-silicon quantum dot hybrid structure, the hybrid structure 260 may be formed on the substrate 210, and the electrodes 270 and 270 may be respectively formed on upper and lower parts of the hybrid structure 260.
[0143] In particular, the hybrid structure 260 of the solar cell 200 includes the silicon quantum dot layer 240, the doped graphene layer 250, and the encapsulation layer 280. Here, the constituents of the silicon quantum dot layer 240 and doped graphene layer 250 may be the same as those of the solar cell 100 with the graphene-silicon quantum dot hybrid structure according to an embodiment of the present disclosure, and thus, descriptions thereof are omitted.
[0144] The solar cell 200 with the graphene-silicon quantum dot hybrid structure according to another embodiment of the present disclosure further includes the encapsulation layer 280.
[0145] The encapsulation layer 280 is formed on the doped graphene layer 250 to encapsulate the doped graphene layer 250, thereby preventing dopants in the doped graphene layer 250 from being exposed to the air. Accordingly, the energy conversion efficiency of a solar cell may be increased.
[0146] The encapsulation layer 280 may be made of a conductive material.
[0147] The encapsulation layer 280 may be made of, particularly, graphene. When the encapsulation layer 280 is made of graphene, the encapsulation layer 280 made of graphene may be an undoped (pristine) graphene layer, unlike the doped graphene layer 250.
[0148] The encapsulation layer 280 may have a single layer or laminated structure.
[0149] Hereinafter, a process of manufacturing the solar cell with a graphene-silicon quantum dot hybrid structure according to another embodiment of the present disclosure is described referring to
[0150]
[0151] As illustrated in
[0152] Referring to
[0153] As illustrated in
[0154] Referring to
[0155] In particular, the step of forming the encapsulation layer 280 on the doped graphene layer 250 to complete the hybrid structure 260 may include a step of forming a conductive thin film 281 on a substrate (not shown) and a step of transferring the conductive thin film 281 onto the doped graphene layer 250 to form the encapsulation layer 280 (see
[0156] In accordance with an embodiment of the present disclosure, when the encapsulation layer 280 is made of a conductive material, graphene, the step of forming the encapsulation layer 280 on the doped graphene layer 250 to complete the hybrid structure 260 may include a step of forming a graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer (not shown) and a step of forming the encapsulation layer 280 by transferring the graphene thin film onto the doped graphene layer 250 and annealing the same.
[0157] In particular, in the step of forming the graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer through chemical vapor deposition, the graphene thin film may be formed by a crystallized graphene structure of carbon atoms, which are included in the catalyst layer, formed on a surface of the catalyst layer through deposition of a metal (e.g., copper or nickel), which is utilized as a catalyst layer, on the substrate, and reaction of a mixed gas of methane and hydrogen with the catalyst layer at high temperature such that a proper amount of carbon is dissolved in or adsorbed to the catalyst layer, followed by cooling. Subsequently, the catalyst layer is removed and the graphene thin film is separated from the substrate, thereby completing the separated (formed) graphene thin film.
[0158] In the step of forming the encapsulation layer 280 by transferring the graphene thin film onto the doped graphene layer 250 after the step of forming the graphene thin film on the catalyst layer, the encapsulation layer 280 may be formed by transferring the conductive thin film 281 separated from the substrate onto the doped graphene layer 250 and annealing the same, as illustrated in
[0159] In accordance with an embodiment, in the method of manufacturing the graphene thin film, a 70 m copper (Cu) foil, as a catalyst layer, was disposed on a substrate in a quartz tube, followed by changing the flow rate of a methane gas from 10 sccm to 30 sccm, fixing the flow rate of hydrogen gas to 10 sccm, and fixing a process pressure to 3 mTorr, so as to synthesize the graphene thin film.
[0160] Subsequently, polymethyl methacrylate (PMMA) was spin-coated on the synthesized graphene thin film. PMMA coating serves to fix the graphene thin film when the copper foil is removed using an ammonium persulfate solution.
[0161] After removing the copper foil using the ammonium persulfate solution, the ammonium persulfate solution remaining on the graphene thin film was washed with DI water, and the washed graphene thin film was transferred onto the doped graphene layer 250.
[0162] The synthesized and washed graphene thin film was transferred onto the doped graphene layer 250, and then annealed, for example, at 50 C. to 100 C. for 3 hours to 5 hours so as to remove moisture and the like.
[0163] Subsequently, to increase contact force (binding force) between the doped graphene layer 250 and the transferred graphene thin film, additional annealing was performed, for example, at 150 C. to 200 C. for three hours to four hours. As a result, the encapsulation layer 280 was formed.
[0164] The resultant encapsulation layer 280 formed on the doped graphene layer 250 encapsulates the doped graphene layer 250, thereby preventing dopants of the doped graphene layer 250 from being exposed to the air. Accordingly, the energy conversion efficiency of a solar cell may be increased.
[0165]
[0166] Referring to
[0167] S210 may include a step of manufacturing a multi-layered sample by alternately laminating the silicon oxide (SiO.sub.2) thin film and the boron (B)-doped silicon suboxide (SiO.sub.x) thin film on the substrate and a step of forming the silicon quantum dot layer, in which the silicon quantum dots are uniformly distributed in the silicon oxide layer, by annealing the sample.
[0168] In S220, the doped graphene layer is formed on the silicon quantum dot layer.
[0169] S220 may include a step of forming the graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer through chemical vapor deposition, a step of forming a graphene layer by transferring the formed graphene thin film onto the silicon quantum dot layer and annealing the same, and a step of forming the doped graphene layer by spin-coating a solution including AuCl.sub.3 on the graphene layer and annealing the same.
[0170] In S230, an encapsulation layer is formed on the doped graphene layer, thereby completing a hybrid structure.
[0171] S230 may include a step of forming a conductive thin film on a substrate and a step of forming an encapsulation layer by transferring the conductive thin film onto the doped graphene layer.
[0172] In S240, electrodes are respectively formed on upper and lower parts of the hybrid structure.
[0173] Hereinafter, the characteristics, which are dependent upon a doping concentration of graphene, of a solar cell with a graphene-silicon quantum dot hybrid structure according to another embodiment of the present disclosure are described referring to
[0174]
[0175] In particular,
[0176] Here, the solar cell with the graphene-silicon quantum dot hybrid structure doped with AuCl.sub.3 includes an encapsulation layer, which is an undoped graphene layer, on the graphene layer doped with AuCl.sub.3, whereby the doped graphene layer is encapsulated by the undoped graphene layer.
[0177] Referring to Referring to
[0178] Comparing
[0179] In addition, it can be predicted that, from the band structure of the solar cell with the graphene-silicon quantum dot hybrid structure (see
[0180] Meanwhile, referring to
[0181] A solar cell with the graphene-silicon quantum dot hybrid structure including the silicon quantum dot layer, the doped graphene layer, and the encapsulation layer has been described above referring to
[0182] Hereinafter, a solar cell with a graphene-silicon quantum dot hybrid structure including a silicon quantum dot layer, a graphene layer, and a metal nanowire layer is described referring to
[0183]
[0184] Referring to
[0185] The solar cell 300 with the graphene-silicon quantum dot hybrid structure may further include a substrate 310. In the solar cell 300 with the graphene-silicon quantum dot hybrid structure, the hybrid structure 360 may be formed on the substrate 310, and the electrodes 370 and 370 may be respectively formed on upper and lower parts of the hybrid structure 360.
[0186] In particular, the hybrid structure 360 of the solar cell 300 includes the silicon quantum dot layer 340, the graphene layer 350, and the metal nanowire layer 380. Here, the constituents of the silicon quantum dot layer 340 may be the same as those of the solar cell 100 with the graphene-silicon quantum dot hybrid structure according to an embodiment of the present disclosure, and thus, descriptions thereof are omitted.
[0187] The solar cell 300 with the graphene-silicon quantum dot hybrid structure according to another embodiment of the present disclosure includes the graphene layer 350.
[0188] Here, the graphene layer 350 refers to an undoped (pristine) graphene layer unlike the aforementioned doped graphene layers 150 and 250 (see
[0189] The graphene layer 350 may be a graphene thin film deposited, through chemical vapor deposition, on the catalyst layer by reacting a catalyst layer with a carbon-containing mixed gas.
[0190] In particular, a step of forming the graphene layer 350 may include a step of forming the graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer and a step of forming the graphene layer 350 by transferring the formed graphene thin film onto the silicon quantum dot layer 340 and annealing the same (see
[0191] In accordance with an embodiment, in the step of forming the graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer through chemical vapor deposition, the graphene thin film may be formed by a crystallized graphene structure of carbon atoms, which are included in the catalyst layer, formed on a surface of the catalyst layer through deposition of a metal (e.g., copper or nickel), which is utilized as a catalyst layer, on the substrate, and reaction of a mixed gas of methane and hydrogen with the catalyst layer at high temperature such that a proper amount of carbon is dissolved in or adsorbed to the catalyst layer, followed by cooling. Subsequently, the catalyst layer is removed and the graphene thin film is separated from the substrate, thereby completing the separated (formed) graphene thin film.
[0192] After the step of forming the graphene thin film on the catalyst layer, the graphene layer 350 may be formed by transferring the formed graphene thin film onto the silicon quantum dot layer 340.
[0193] For example, in the method of manufacturing the graphene thin film, a 70 m copper (Cu) foil, as a catalyst layer, was disposed on a substrate in a quartz tube, followed by changing the flow rate of a methane gas from 10 sccm to 30 sccm, fixing the flow rate of hydrogen gas to 10 sccm, and fixing a process pressure to 3 mTorr, so as to synthesize the graphene thin film.
[0194] Subsequently, polymethyl methacrylate (PMMA) was spin-coated on the synthesized graphene thin film. PMMA coating serves to fix the graphene thin film when the copper foil is removed using an ammonium persulfate solution.
[0195] After removing the copper foil using the ammonium persulfate solution, the ammonium persulfate solution remaining on the graphene thin film was washed with DI water, and the washed graphene thin film was transferred onto the silicon quantum dot layer 340.
[0196] The synthesized and washed graphene thin film was transferred onto the silicon quantum dot layer 340, and then annealed, for example, at 50 C. to 100 C. for 3 hours to 5 hours so as to remove moisture and the like.
[0197] Subsequently, to increase contact force (binding force) between the silicon quantum dot layer 340 and the transferred graphene thin film, additional annealing was performed, for example, at 150 C. to 200 C. for three hours to four hours. As a result, the graphene layer 350 was formed.
[0198] The solar cell with the graphene-silicon quantum dot hybrid structure according to another embodiment of the present disclosure includes the metal nanowire layer 380.
[0199] The metal nanowire layer 380 is formed on the graphene layer 350, thereby decreasing the sheet resistance of the graphene layer 350. Accordingly, electrical conductivity may be improved and thus the energy conversion efficiency of a solar cell may be increased.
[0200] In particular, the metal nanowire layer 380 lowers reflectivity of the light so that more light enters a solar cell. In addition, the metal nanowire layer 380 greatly increases the electrical conductivity of the graphene layer 350 (or greatly decreases sheet resistance), so that the flow of electrons or holes is facilitated and thus more electrons and holes are recombined in each electrode. Accordingly, the energy conversion efficiency of a solar cell may be increased.
[0201] The metal nanowire layer 380 may be formed of, for example, a metal nanowire material such as silver (Au), copper (Cu), nickel (Ni), aluminum (Al), manganese (Mn), titanium (Ti), vanadium (V), tungsten (W), or gold (Au).
[0202] The metal nanowire layer 380 may be formed of, particularly, nanowires (AgNW, Ag nanowires).
[0203] The metal nanowire layer 380 may be formed by coating a metal nanowire solution on the graphene layer 350.
[0204] In accordance with an embodiment, 0.5% by weight of a nanowire solution (AgNW solution) was mixed with isopropyl alcohol (IPA). A resultant mixture was diluted to nanowire solutions at various concentrations such that the content of silver nanowires is 0.05% by weight, 0.08% by weight, 0.1% by weight, 0.2% by weight, 0.25% by weight, and 0.3% by weight.
[0205] Subsequently, each of the silver nanowire solutions was spin-coated onto the graphene layer 350 at 2,500 rpm for one minute, followed by annealing, for example, at 50 C. to 200 C. for one to five hours. As a result, the metal nanowire layer 380 was formed.
[0206] When the metal nanowire layer 380 is formed on the graphene layer 350 like this, reflectivity of the light is lowered and thus more light enters a solar cell. In addition, the metal nanowire layer 380 greatly increases the electrical conductivity of the graphene layer 350 (or greatly decreases sheet resistance), so that the flow of electrons or holes is facilitated and thus more electrons and holes are recombined in each electrode. Accordingly, the energy conversion efficiency of a solar cell may be increased.
[0207]
[0208] Referring to
[0209] S310 may include a step of manufacturing a multi-layered sample by alternately laminating the silicon oxide (SiO.sub.2) thin film and the boron (B)-doped silicon suboxide (SiO.sub.x) thin film on the substrate and a step of forming the silicon quantum dot layer, in which the silicon quantum dots are uniformly distributed in the silicon oxide layer, by annealing the sample.
[0210] In S320, the graphene layer is formed on the silicon quantum dot layer.
[0211] S320 may include a step of forming the graphene thin film on the catalyst layer by reacting a carbon-containing mixed gas with a catalyst layer through chemical vapor deposition, and a step of forming a graphene layer by transferring the formed graphene thin film onto the silicon quantum dot layer and annealing the same.
[0212] In S330, the metal nanowire layer is formed on the graphene layer, thereby completing the hybrid structure.
[0213] S330 may include a step of forming a metal nanowire layer by coating a metal nanowire solution on the graphene layer.
[0214] In S340, electrodes are respectively formed on upper and lower parts of the hybrid structure.
[0215] Hereinafter, the characteristics, which are dependent upon a doping concentration with graphene, a solar cell with a graphene-silicon quantum dot hybrid structure according to another embodiment of the present disclosure are described referring to
[0216]
[0217] In particular,
[0218] Referring to
[0219] That is, it can be confirmed that the energy conversion efficiency of the solar cell with the silver nanowire layer-graphene layer-silicon quantum dot layer hybrid structure is superior to that of the solar cell with the graphene layer-silicon quantum dot layer hybrid structure.
[0220] In addition, it can be confirmed from experimental results at various silver nanowire concentrations that when the concentration of silver nanowires is 0.1% by weight, a maximum efficiency of 16.06% is exhibited, which indicates the best solar cell characteristic.
[0221] Meanwhile, when graphene is doped with silver nanowires, graphene is n-doped, and thus, energy barrier at a graphene-silicon quantum dot interface increases (see
[0222] On the other hand, silver nanowires lower reflectivity of the light so that more light enters a solar cell. In addition, the silver nanowires greatly increase the electrical conductivity of the graphene layer 350 (or greatly decreases sheet resistance), so that the flow of electrons or holes is facilitated and thus more electrons and holes are recombined in each electrode. Accordingly, the energy conversion efficiency of a solar cell may be increased.
[0223] Accordingly, since the latter case dominates the case of the former case, the efficiency of the solar cell increases up to 0.1%. However, when the concentration of silver nanowires is higher than 0.1%, transmittance is rapidly decreased and, as illustrated in
[0224] As apparent from the above description, according to an embodiment of the present disclosure, a solar cell with a hybrid structure including a silicon quantum dot layer and a doped graphene layer may be manufactured.
[0225] In addition, according to an embodiment of the present disclosure, a solar cell with a graphene-silicon quantum dot hybrid structure having improved electrical characteristics may be manufactured by controlling a doping concentration of graphene.
[0226] In addition, according to an embodiment of the present disclosure, a solar cell with a graphene-silicon quantum dot hybrid structure having increased stability and energy conversion efficiency may be manufactured by annealing a solar cell.
[0227] In addition, according to an embodiment of the present disclosure, a solar cell with a hybrid structure having increased energy conversion efficiency may be manufactured due to inclusion of a silicon quantum dot layer, doped graphene layer, and encapsulation layer.
[0228] Further, according to an embodiment of the present disclosure, a solar cell with a hybrid structure having increased energy conversion efficiency may be manufactured due to inclusion of a silicon quantum dot layer, a graphene layer, and a metal nanowire layer.
[0229] Although the present disclosure has been described through limited examples and figures, the present disclosure is not intended to be limited to the examples. Those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the disclosure. It should be understood that there is no intent to limit the disclosure to the embodiments disclosed, rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure as defined by the claims.