Actuation Mechanism And Associated Methods
20170211551 ยท 2017-07-27
Inventors
Cpc classification
F03G7/06143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B10/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B10/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G7/0631
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An actuation mechanism used in, for example, a missile assembly is disclosed, as are methods of its use. The actuation mechanism is locked in a first orientation and is unlocked in a second orientation. Locking and unlocking of the actuation mechanism is achieved by way of a locking mechanism that responds to a certain stimulus. In some embodiments, the actuation mechanism is incorporated into a sub-assembly of a missile to assist in controlling the missile's flight.
Claims
1. An actuation mechanism comprising: a housing having an internal hollow bore; a plunger movably positioned inside the hollow bore of the housing; a locking mechanism movable between a first position configured to lock the plunger relative to the housing and a second position configured to unlock the plunger relative to the housing; a piston having a body; a wire engaged to the piston and the plunger, the wire being composed of a material configured to change its length in response to a stimulus, wherein when the wire is subjected to the stimulus, the wire changes its length and moves the piston from a first position to a second position, which causes the locking mechanism to move from its first position to its second position and unlock the plunger relative to the housing.
2. An actuation mechanism as claimed in claim 1, wherein the wire is composed of a material selected from the group consisting of a shape-memory alloy and a nickel-titanium shape memory alloy.
3. An actuation mechanism as claimed in claim 1, wherein the plunger includes an internal cavity and the piston is positioned in the internal cavity, the piston being movable relative to the plunger within the internal cavity.
4. An actuation mechanism as claimed in claim 3, wherein when the wire is subjected to the stimulus, the wire changes its length and moves the piston within the internal cavity of the plunger from a first position to a second position.
5. An actuation mechanism as claimed in claim 4, wherein movement of the piston from its first position to its second position causes the locking mechanism to move from its first position to its second position and consequently unlock the plunger relative to the housing.
6. An actuation mechanism as claimed in claim 1, wherein the body of the piston has an internal channel and the wire extends through the internal channel.
7. An actuation mechanism as claimed in claim 6, wherein the body of the piston has an opening in communication with the internal channel, and the actuation mechanism further comprises a fixing member adapted to be positioned in the opening and contact the wire to fix the wire relative to the piston.
8. An actuation mechanism as claimed in claim 1, further comprising a spring positioned around a portion of the housing and in contact with a portion of the plunger, the spring being biased to act on the plunger and move the plunger away from the housing.
9. An actuation mechanism as claimed in claim 1, wherein the housing includes at least one recess and the plunger includes at least one opening, and wherein the locking mechanism comprises at least one ball in engagement with the recess and opening when the locking mechanism is in its first position, the at least one ball moving out of engagement with the recess when the locking mechanism is in its second position.
10. A missile sub-assembly comprising: the actuation mechanism of claim 1; a fin member configured to control the flight of a missile associated with the missile sub-assembly; a computer operably coupled to a control mechanism adapted to direct movement of the fin member; an output shaft operably coupled to the fin member, wherein the output shaft has a first portion engaged with the plunger of the actuation mechanism when the locking mechanism is in its first, locked position, so as to place the output shaft in a locked state, and wherein the first portion of the output shaft is disengaged from the plunger when the locking mechanism is in its second, unlocked position, so as to place the output shaft in an unlocked state.
11. A missile sub-assembly as claimed in claim 10, wherein the output shaft has a first gear mechanism meshed with a second gear mechanism associated with the control mechanism, and wherein movement of the second gear mechanism relative to the first gear mechanism causes rotation of the output shaft and resultant movement of the fin member.
12. A method of operating an actuation mechanism comprising: positioning a plunger inside a bore in a housing, such that the plunger is locked relative to the housing; fixedly engaging a wire to a piston and to the plunger; and subjecting the wire to a stimulus so that the wire changes its length and causes the piston to move from a first position to a second position, the movement of the piston from the first position to the second position serving to unlock the plunger relative to the housing so that the plunger is free to move inside the bore relative to the housing.
13. A method of operating an actuation mechanism as claimed in claim 12, wherein the stimulus is an electric current, a temperature stimulus, or a combination thereof.
14. A method of operating an actuation mechanism as claimed in claim 12, further comprising moving the piston inside a bore in the plunger from its first position to its second position.
15. A method of operating an actuation mechanism as claimed in claim 12, wherein the wire is composed of a material selected from the group consisting of a shape-memory alloy and a nickel-titanium shape memory allow.
16. A method of operating an actuation mechanism as claimed in claim 12, further comprising moving the plunger relative to the housing when unlocked.
17. A method of operating an actuation mechanism as claimed in claim 16, further comprising causing an output shaft associated with a missile sub-assembly to move after the plunger and housing are unlocked, the output shaft being coupled to a fin for controlling the flight of the missile.
18. A method of operating an actuation mechanism as claimed in claim 16, further comprising expanding a spring engaged with the plunger and the housing to move the plunger relative to the housing.
19. A method of operating an actuation mechanism as claimed in claim 12, further comprising moving the piston from its first position to its second position against the force of a spring positioned inside the plunger.
20. A method of operating an actuation mechanism as claimed in claim 12, wherein the piston has at least one internal channel and the wire extends through the at least one internal channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] A more complete appreciation of the subject matter of the present invention and of the various advantages thereof can be realized by reference to the following detailed description in which reference is made to the accompanying drawings in which:
[0009]
[0010]
[0011]
[0012]
DETAILED DESCRIPTION
[0013] In describing certain aspects of the present invention, specific terminology will be used for the sake of clarity. However, the invention is not intended to be limited to any specific terms used herein, and it is to be understood that each specific term includes all technical equivalents, which operate in a similar manner to accomplish a similar purpose.
[0014]
[0015] Referring to
[0016] Hollow shaft 26 of fixed housing 20 has a length that is greater than that of threaded area 22, such that shaft 26 extends outwards from threaded area 22. Hollow shaft 26 is a cylindrical shaft, in an embodiment, with a hollow inside to house additional components of actuation mechanism 10. As an example, a plunger 40 and piston 70 mechanism can be positioned inside of hollow shaft 26, as illustrated in
[0017] Inside of hollow shaft 26 is a plunger 40 that is movable relative to shaft 26. Thus, the diameter of hollow shaft 26 is only slightly larger than the diameter of plunger 40 so that plunger 40 can fit within hollow shaft 26 in a movable relationship. In other words, the diameters of hollow shaft 26 and plunger 40 are such that plunger 40 can fit tightly within hollow shaft 26, yet still slide along the inside of shaft 26 in either direction. In an exemplary embodiment, the diameter of hollow shaft 26 is 260 mm while the diameter of plunger 40 is 259 mm.
[0018] As shown in
[0019] Piston 70 is also shown in
[0020] Piston 70 also includes internal channels 78 extending through main body 74 and shaft 76 for receiving a wire 90. Wire 90 may extend through channels 78 and around fixed post 52, which is fixedly attached or alternatively monolithic with plunger 40. As described in more detail below, wire 90 may be composed of a shape-memory material or any other material that changes its length (e.g., contracts) when subjected to a certain stimulus (e.g., an electric current, temperature stimulus, etc.) For instance, wire 90 is composed of nickel-titanium shape memory allow, such that wire 90 changes in length, for instance it contracts, when subjected to an electric current. The electric current is provided by an electricity source (e.g., a battery) coupled to wire 90. In a specific embodiment, wire 90 may decrease in length by about 2-10%, more particularly about 4%, when subjected to an appropriate electric current. Thus, the length contraction of wire 90 may be configured so that it generates a sufficient force to overcome the counter-biasing force of spring 54, which is positioned in an abutting relationship to piston 70.
[0021] Channels 78 extend entirely through piston 70, in an embodiment, and also intersect with at least one opening 80 in piston 70 for receiving a set screw 82. As shown in
[0022] Actuation mechanism 10 is shown in a locked position in
[0023] With balls 56 in their unlocked positioncaused by the contraction of wire 90 via an external stimulus (e.g., an electric current)actuation mechanism 10 may move to its unlocked state, as shown in
[0024] To manually reset actuation mechanism 10 into its locked state (
[0025] As noted previously, although reset mechanism 58 is a threaded bore in one embodiment, and tool likewise includes a threaded section (not shown) for connection with reset mechanism 58, other connection mechanisms can be used (e.g., press-fit, bayonetted connection, ball-and-detent mechanism, etc.) With actuation mechanism 10 in its locked state, as shown in
[0026]
[0027] Missile sub-assembly 130 is a control assembly for controlling certain flight mechanisms in a missile, for instance the missile's fin(s) (not shown). Missile sub-assembly 130 includes a mounting 122 with an opening 124, and an output shaft 110 positioned in opening 124. Output shaft 110 is coupled to another mechanism (not shown) for moving the fins of the missile and thereby controlling the missile's flight.
[0028] As shown in
[0029] At a second side of body 112, projection 116 may be included and in some cases projection 116 may have a detent 118. Detent 118 is used to engage with a portion of actuation mechanism 10 to either allow movement of output shaft 110 or lock output shaft 110 in a substantially immovable/non-rotatable position. Such operation is set forth more fully below, after the differences between actuation mechanisms 10, 10 are described.
[0030] The differences between actuation mechanisms 10, 10 are as follows. As shown in
[0031] An additional difference between actuation mechanisms 10, 10 is that actuation mechanism 10 includes an O-ring or other sealing member 126 along its fixed housing 20 to seal hollow shaft 26. In this regard, fixed housing 20 may include a tapered section for accommodating O-ring 126, as shown in
[0032] Main body 74 is separate from stepped shaft 76 and is positioned outboard of flange 42 of plunger 40. In this regard, main body 74 is somewhat larger in diameter than hollow shaft 44 of plunger 40 and abuts flange 42 thereof. As shown, main body 74 and stepped shaft 76 both still include internal channels 78 for receiving wire 90, much like above. Stepped shaft 76 is positioned inside hollow shaft 44 of plunger 40 and is configured to move from a locked position, as shown in
[0033] When spring 27 causes plunger 40 to move outward and away from fixed housing 20, plunger 40 consequently also moves out of engagement with detent 118 in output shaft 110. This is shown in the progression between
[0034] An alternate reset mechanism is also provided for actuation mechanism 10. As shown in
[0035] To reset actuation mechanism 10, the tool (not shown) can be engaged with drive mechanism 144 and rotated to rotate bolt 142 in a counterclockwise direction. This rotation causes projections 146 to contact flange 42 of plunger 40 and move plunger 40 in a rightward direction when looking to
[0036] In the devices depicted in the figures, particular structures are shown that are adapted for use in an actuation mechanism and/or a missile. The use of alternative structures for such purposes, including structures having different lengths, shapes, and configurations is also contemplated. As an example, although in certain cases threaded mechanisms are used herein, other connection mechanisms can also be used, such as bayonetted connections, press-fit (e.g., interference fit) connections, camming connections, etc. In addition, it should be appreciated that actuation mechanisms 10, 10 can be used in multiple sub-assemblies for a missile to control the flight/fins thereof, although only one sub-assembly is described above. Further, other uses for actuation mechanisms 10, 10 are possible, including but not limited to replacing solenoid actuators on inflation valves. Inflation valves are typically one-time-use devices that use a solenoid to release a bayonet, which punctures a burst disk to then allow high pressure gas to escape from its pressurized cylinder. The high pressure gas can be used to do work, such as inflate a life raft, move an object, deploy a wing, etc. The actuation mechanisms 10, 10 herein are usable as a replacement to the solenoid actuator for the aforementioned inflation valves.
[0037] In addition, although springs are used in various instances in actuation mechanisms 10, 10, it is to be understood that other biasing members may be used as a substitute. For example, a compressible cylindrical disc may be used. Other locking mechanisms beyond balls 56, 56 may also be used, such as cylindrical rollers or round or square wire ring segments.
[0038] As another example, although the reset mechanism described above in connection with
[0039] Although aspects of the invention herein have been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of certain features of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. For instance, the features described in connection with individual embodiments may be shared with others of the described embodiments.
[0040] It will also be appreciated that the various dependent claims and the features set forth therein can be combined in different ways than presented in the initial claims. In particular, each feature from the dependent claims may be shared with other features of other claims, to the extent technologically feasible, as if the claims were written in multiple dependent format.