Pneumatic ratchet wrench having a shrunk head section

Abstract

A pneumatic ratchet wrench includes a main body, an output unit, a driving unit, and a transmission unit. The main body has a handle section and a shrunk head section narrower than the handle section. The output unit includes a driving head for outputting a power. At least a major portion of the output unit is disposed within the shrunk head section. The driving unit is disposed within the main body for generating the power pneumatically. The transmission unit is disposed within the handle section for transmitting the power to the driving head.

Claims

1. A pneumatic ratchet wrench comprising: a main body extending along a longitudinal direction and having a handle section and a shrunk head section disposed in front of said handle section, said handle section having a width greater than that of said shrunk head section; an output unit including a driving head rotatable about a Z-axis perpendicular to the longitudinal direction for outputting a power, at least major portion of said output unit being disposed within said shrunk head section; a driving unit disposed in said main body for generating the power pneumatically; and a transmission unit disposed within said handle section and spaced apart from said driving head for transmitting the power to said driving head, wherein, said output unit further includes a reverse gear disposed in said handle section and geared to said driving head, said reverse gear being controlled by said transmission unit to rotate in a selected one of a clockwise direction and a counterclockwise direction, and wherein said driving unit includes a rotor rotatable about an X-axis parallel to the longitudinal direction, said transmission unit including: an eccentric shaft connected to an end of said rotor, a yoke having a notch disposed at an end thereof and connected to said eccentric shaft, cooperation of the notch with said eccentric shaft operable to convert rotation of said rotor into swinging movement of said yoke, and two racks connected to said yoke and advanced alternately in such a manner that only one of said racks meshes with said reverse gear at a time, the two racks connected to one another by a coil spring located proximate the reverse gear.

2. The pneumatic ratchet wrench as claimed in claim 1, wherein said driving head has a gear portion meshing with said reverse gear.

3. The pneumatic ratchet wrench as claimed in claim 2, wherein said driving head further has a driving portion formed integrally with said gear portion and having a polygonal cross-section, said gear portion having a maximum diameter greater than that of said driving head.

4. The pneumatic ratchet wrench as claimed in claim 1, wherein said driving unit further includes a cylinder for guiding inflow and outflow of air, said rotor being driven pneumatically to rotate in said cylinder.

5. The pneumatic ratchet wrench as claimed in claim 1, wherein a ratio of the width of said handle section to that of said shrunk head section ranges between 1:0.7 and 1:0.875.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) These and other features and advantages of this invention will become apparent in the following detailed description of a preferred embodiment of this invention, with reference to the accompanying drawings, in which:

(2) FIG. 1 is a top view of a conventional pneumatic ratchet wrench disclosed in U.S. Pat. No. 6,640,669;

(3) FIG. 2 is a sectional view of the conventional pneumatic ratchet wrench;

(4) FIG. 3 is a perspective view of the preferred embodiment of a pneumatic ratchet wrench according to this invention;

(5) FIG. 4 is a sectional view of the preferred embodiment; and

(6) FIG. 5 is a fragmentary sectional view of the preferred embodiment.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

(7) Referring to FIGS. 3, 4, and 5, the preferred embodiment of a pneumatic ratchet wrench according to this invention includes a main body 2, an output unit 3, a driving unit 4, and a transmission unit 5.

(8) The main body 2 has a front handle portion 21 extending along an X-axis parallel to a longitudinal direction of the main body 2, a rear handle portion 22 that is opposite to the front handle portion 21 and that can be gripped, an intake passage 23 formed in the rear handle portion 22 for guiding inflow of air. The front handle portion 21 has a handle section 211, and a shrunk head section 212 disposed in front of the handle section 211. The handle section 211 has a width (L1) along a Y-direction perpendicular to the X-axis, which is greater than that of the shrunk head section 212. The ratio of the width of the handle section to that of the shrunk head section ranges between 1:0.7 and 1:0.875. In this embodiment, the ratio of the width of the handle section to that of the shrunk head section is 1:0.875.

(9) The output unit 3 is disposed within the front handle portion 21 of the main body 2, and includes a driving head 31 rotatable about a Z-axis perpendicular to the X-axis and the Y-axis direction and disposed entirely within the shrunk head section 212 for outputting a power, and a reverse gear 32 disposed pivotally in the handle section 211. The driving head 31 has a gear portion 311 meshing with the reverse gear 32, and a driving portion 312 having a polygonal cross-section and formed integrally with the gear portion 311. The maximum width (W1) of the gear portion 311 is greater than the maximum width (W2) of the driving portion 312.

(10) The driving unit 4 is disposed in the rear handle portion 22, and includes a cylinder 41 in fluid communication with the intake passage 23 for guiding inflow and outflow of air, and a rotor 42 disposed within the cylinder 42 and driven pneumatically to rotate.

(11) The transmission unit 5 is disposed in the main body 2, and includes an eccentric shaft 51 connected to an end of the rotor 42, a yoke 52 connected to the eccentric shaft 51, and two racks 53 connected to the yoke 52. The yoke 52 has a notch 521 disposed at an end thereof and permitting extension of the eccentric shaft 51 therein, a connecting portion 522 disposed at an opposite end thereof, and a pivot shaft 523 extending through the connecting portion 522 for connecting the connecting portion 522 pivotally to the handle section 211 of the front handle portion 21 in a direction parallel to the Z-axis. Each of the racks 53 has a pivotal end 531 connected pivotally to the connecting portion 522 of the yoke 52, and a meshing portion 532 for meshing with the reverse gear 32.

(12) It should be noted that, the racks 53 are controlled by a switching device (not shown) such that, when the meshing portion 532 of one of the racks 53 meshes with the reverse gear 32, the other of the racks 53 is removed from the reverse gear 32.

(13) When the eccentric shaft 51 is driven by the rotor 42 to rotate about the X-axis, the yoke 52 is swung about the pivot shaft 523 to allow the racks 53 to advance alternately, such that only one of the racks 53 meshes with the reverse gear 32 at a time. Since only one of the racks 53 can be brought into engagement with the reverse gear 32, the reverse gear 32 together with the gear portion 311 of the driving head 31 is rotated in a single direction (i.e., a selected one of a clockwise direction and a counterclockwise direction), thereby allowing the driving head 31 to output a power.

(14) Alternatively, a minor portion of the output unit 3 may extend into the handle section 211, that is, the major portion of the output unit 3 is disposed within the shrunk head section 212.

(15) In view of the above, since the reverse gear 32 and the racks 53 are disposed in the handle section 211, only the driving head 31 is disposed in the shrunk head section 212. As such, the width (L2) of the shrunk head section 212 can be reduced largely, so that the pneumatic ratchet wrench is suitable for operation in a narrower space, and thus is convenient to use.

(16) With this invention thus explained, it is apparent that numerous modifications and variations can be made without departing from the scope and spirit of this invention. It is therefore intended that this invention be limited only as indicated by the appended claims.