CONSEQUENT POLE SUPERCONDUCTING SYNCHRONOUS MACHINES
20250047185 ยท 2025-02-06
Inventors
- Jaime Renedo Anglada (Niskayuna, NY, US)
- Michael Parizh (Niskayuna, NY, US)
- David Allan Torrey (Galway, NY, US)
- Nidhishri Tapadia (Arvada, CO, US)
- Anbo Wu (Clifton Park, NY, US)
Cpc classification
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/706
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1838
ELECTRICITY
F03D9/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02K7/18
ELECTRICITY
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A superconducting machine includes a main shaft, an armature with at least one armature winding arranged with respect to the main shaft, a carrier structure arranged circumferentially around the main shaft and defining a circumferential exterior surface, and a plurality of superconducting coils secured to the circumferential exterior surface. Each of the plurality of superconducting coils has a first common polarity. The superconducting machine further includes a void space between each of the plurality of superconducting coils. Further, each void space has a second common polarity which is in opposition of the first common polarities of the superconducting coils.
Claims
1. A superconducting machine, comprising: a main shaft; an armature comprising at least one armature winding arranged with respect to the main shaft; a carrier structure arranged circumferentially around the main shaft and defining a circumferential surface; a plurality of superconducting coils secured to the circumferential surface of the carrier structure, each of the plurality of superconducting coils having a first common polarity; and a void space between each of the plurality of superconducting coils, each of the void spaces having a second common polarity, each of the second common polarities being in opposition with the first common polarities.
2. The superconducting machine of claim 1, wherein the first common polarities each comprise a north pole and the second common polarities comprise a south pole or vice versa.
3. The superconducting machine of claim 1, wherein each of the plurality of superconducting coils defines a quadrilateral shape.
4. The superconducting machine of claim 1, wherein each of the plurality of superconducting coils defines an arcuate cross-sectional shape.
5. The superconducting machine of claim 4, wherein the arcuate cross-sectional shapes comprise at least one of a circle, an oval, or a racetrack shape, the racetrack shape defining opposing curved ends with parallel straightaway side portions.
6. The superconducting machine of claim 5, wherein each of the plurality of superconducting coils defines the racetrack shape, and wherein the void spaces have a width equal to a distance between the parallel straightway side portions of each of the plurality of superconducting coils.
7. The superconducting machine of claim 6, wherein straightway side portions of adjacent superconducting coils of the plurality of superconducting coils are evenly spaced.
8. The superconducting machine of claim 6, wherein straightway side portions of each superconducting coil of the plurality of superconducting coils extend beyond the pole boundaries, thereby creating unequal areas for the physical coils and the void spaces.
9. The superconducting machine of claim 1, wherein the void spaces comprise a vacuum.
10. The superconducting machine of claim 1, wherein the void spaces are comprised of non-ferromagnetic material.
11. The superconducting machine of claim 1, wherein each of the plurality of superconducting coils have a coil width, wherein the coil widths are less than, equal to, or greater than a pole pitch of the plurality of superconducting coils, with the coil widths being less than or equal to twice the pole pitch.
12. A method of assembling a superconducting machine, the method comprising: providing a main shaft; coupling an armature to the main shaft, the armature having at least one armature winding; placing a carrier structure around the main shaft and the armature; coupling at least one superconducting coil on a circumferential interior or exterior surface of the carrier structure, the at least one superconducting coil defining a first polarity; and providing a void space adjacent to the at least one superconducting coil on the circumferential interior or exterior surface of the carrier structure, wherein the void space contains a consequent, opposing second polarity to the first polarity of the at least one superconducting coil.
13. The method of claim 12, further comprising coupling a plurality of superconducting coils on the circumferential interior or exterior surface of the carrier structure, the at least one superconducting coil being one of the plurality of superconducting coils, each of the plurality of superconducting coils defining the first polarity.
14. The method of claim 12, wherein the plurality of superconducting coils are spaced apart via a plurality of void spaces, the void space being one of the plurality of void spaces, each of the plurality of void spaces defining the consequent, opposing second polarity.
15. The method of claim 14, wherein the first polarities each comprise a north pole and the second polarities comprise a south pole or vice versa.
16. The method of claim 12, wherein each of the plurality of superconducting coils defines a cross-sectional shape, wherein the cross-sectional shapes comprise at least one of a quadrilateral shape or an arcuate shape, the arcuate shape comprising one of a circle, an oval, or a racetrack shape, the racetrack shape defining opposing curved ends with parallel straightaway side portions.
17. The method of claim 12, wherein the void space comprises one of a vacuum or a non-ferromagnetic material.
18. The method of claim 12, wherein each of the plurality of superconducting coils have a coil width, wherein the coil widths are less than, equal to, or greater than a pole pitch of the of plurality of superconducting coils, with the coil widths being less than or equal to twice the pole pitch.
19. A wind turbine, comprising: a tower; a nacelle mounted on the tower; a rotor coupled to the nacelle, the rotor comprising a rotatable hub and at least one rotor blade secured thereto; a superconducting generator coupled to the rotor, the superconducting generator comprising: a main shaft; an armature comprising at least one armature winding arranged with respect to the main shaft; a carrier structure arranged circumferentially around the main shaft and defining a circumferential exterior surface; a plurality of superconducting coils secured to the circumferential interior or exterior surface of the carrier structure, each of the plurality of superconducting coils having a first common polarity; and a void space between each of the plurality of superconducting coils, each of the void spaces having a second common polarity, each of the second common polarities being in opposition with the first common polarities.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] A full and enabling disclosure of the present disclosure, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
[0018]
[0019]
[0020]
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DETAILED DESCRIPTION
[0029] Reference now will be made in detail to embodiments of the disclosure, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the disclosure, not limitation of the disclosure. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the scope or spirit of the disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents.
[0030] As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
[0031] The terms coupled, fixed, attached to, and the like refer to both direct coupling, fixing, or attaching, as well as indirect coupling, fixing, or attaching through one or more intermediate components or features, unless otherwise specified herein.
[0032] Approximating language, as used herein throughout the specification and claims, is applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as about, approximately, and substantially, are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value, or the precision of the methods or machines for constructing or manufacturing the components and/or systems. For example, the approximating language may refer to being within a 10 percent margin.
[0033] Here and throughout the specification and claims, range limitations are combined and interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. For example, all ranges disclosed herein are inclusive of the endpoints, and the endpoints are independently combinable with each other.
[0034] In general, the present disclosure is directed to an energy conversion system, such as a wind turbine power system, that includes an electric machine, such as a superconducting generator. The present disclosure is described herein with reference to a superconducting generator in general, and more particularly to a wind turbine superconducting generator, but is not limited to superconducting generators. For example, the present disclosure is directed to a generator that includes an armature and a field each having windings. Furthermore, one element (either the armature or the field) rotates (the rotor) and the other element is stationary (the stator). The superconducting generator may further include coils placed on a circumferential surface of a carrier structure, with the coils having a first common polarity. In placing the coils, the superconducting generator may further include a void space between each of the coils. By placing the coils this way, a second common polarity may be implicitly created within the void spaces that exists between each of the coils.
[0035] Thus, an advantage of the present disclosure with respect to a conventional configuration is to reduce mechanical interactions which can result by placing superconducting coils or armature coils too close to each other because the coils are no longer in such close proximity. Such mechanical interactions occur because the superconducting coils carry significantly higher currents and experience higher magnetically-generated forces therebetween. Another advantage is increasing the number of allowable geometries of superconducting coils as a result of the increased distance between superconducting coils. Still another advantage is a reduction of the expense in producing generators incurred as a result of the high cost of superconducting wire required to support a machine of a given rating because the total number of superconducting coils is reduced to half the number of poles. Utilizing a plurality of superconducting coils and a void space between each of the plurality of superconducting coils as described herein according to the present disclosure provides, at least, the aforementioned advantages.
[0036] Referring now to the drawings,
[0037] Referring now to
[0038] In an embodiment, electrical power may then be generated using the commonly known principles of induction by applying a torque input to the armature 118 of the generator 114. The armature 118 may then spin within a magnetic field provided by the field assembly 120 of the generator 114 (e.g., in an internal rotor configuration).
[0039] However, in other embodiments, the outer component may be the armature 118 of the generator 114, and the inner component may be the field assembly 120 of the generator 114 (e.g., in an external rotor configuration). Further, as shown, additional space may be defined between the outer component and the inner component so as to allow movement (e.g., rotation) therebetween. In other embodiments, it should be understood that the armature 118 may also be the stationary element operating within a rotating magnetic field established by rotation of the field winding.
[0040] Further, referring to
[0041] Referring now to
[0042] Referring now to
[0043] In particular, as shown, the superconducting generator 114 may also include a plurality of void spaces 128, with one of the void spaces 128 being between each of the plurality of superconducting coils 124. As used herein, a void space generally refers to an electromagnetically passive space. Thus, by leaving a void space 128 between each of the superconducting coils 124, a resulting opposite magnetic field (e.g., a second common polarity) may be generated in that void space 128 by the natural law that forces conservation of the magnetic flux produced by the superconducting coils 124. Furthermore, in an embodiment, the second common polarity within the void spaces 128 is the opposite of the first common polarity generated by the superconducting coils 124. Further, in an embodiment, the void space(s) 128 between each of the superconducting coils 124 may be a vacuum, in that the spaces are empty. In another embodiment, the void space(s) 128 may contain air. In still another embodiment, the void space(s) 128 between each of the superconducting coils 124 may be absent of a magnetic material, such as ferromagnetic material, but may contain a non-magnetic structural material.
[0044] Thus, in certain embodiments, the magnetic field in the void space described herein is proportional to the total Ampere-turns of the superconducting coils 124. Therefore, to generate the same flux linkage in a consequent pole configuration, each coil 124 would have more turns than a conventional configuration of similar dimensions (in such a way that the total Ampere-turns are similar).
[0045] Furthermore, in an embodiment, as shown in
[0046] Moreover, the superconducting coils 124 may have superconducting properties at low temperature, magnetic field, and current density. Accordingly, the superconducting coils 124 may be operated within one or more low temperature zones appropriate for the selected superconductor. The operating temperature needs to be lower than the critical temperature of superconducting wires. For example, in an embodiment, the operating temperature of the superconducting coils may be equal to or less than to 77 Kelvin (K). As used here, 77 K generally refers to a reference point related to nitrogen transition from gaseous to liquid state at atmospheric pressure. In another embodiment, the operating temperature may be close to 20 Kelvin which is the boiling temperature of liquid hydrogen at atmospheric pressure. In another embodiment, the operating temperature may be close to 4.2 Kelvin which is the boiling temperature of liquid helium at atmospheric pressure.
[0047] Accordingly, the superconducting coils 124 carry excitation current, wherein current flowing therethrough produces a magnetic field (e.g., a first common polarity), and the armature coil is connected to the output of the generator 114 (e.g., via output terminals) to conduct an output current and electrical power output. Although several coils are depicted, there may be more or fewer coils 124 and/or windings thereof about the armature 118 and field assembly 120 in various embodiments, e.g., to configure the number of poles of the generator 114 and, thereby, the generating frequency and/or other operating characteristics of the generator 114. The polarity of this magnetic field produced may be configured by setting the flow of the electrical current in a direction. The polarity of the magnetic field may then be switched to an opposing polarity by reversing the flow of the electrical current in an opposite direction. For example, in an embodiment, the polarity of the first common polarity may be set to north as a result of the flow of the electrical current. In another embodiment, the first common polarity may be set to south as a result of the flow of the electrical current.
[0048] In certain embodiments, the magnetic field generated by the void space(s) 128 and the superconducting coils 124 may be further enhanced by placing the superconducting coils 124 a certain distance from each other. For example, as shown in
[0049] Moreover, as shown in
[0050] In additional embodiments, the superconducting coils 124 may be constructed of a low-temperature superconducting material, such as niobium-titanium (NbTi), niobium-tin (Nb3Sn), or magnesium-diboride (MgB2), or a high-temperature superconducting material, such as YBCO or ReBCO. Typically, in an embodiment, the armature coils are constructed from copper or aluminum.
[0051] Referring now to
[0052] For example, in an embodiment, as shown, a peak mechanical angle 306 may be at or greater than 90 electrical degrees and at or less than 270 electrical degrees. In such embodiments, as shown, peak magnetic flux 308 for a conventional superconducting coil may be at or lesser than 0.4 per unit (pu). In an alternative embodiment, as shown, peak magnetic flux 310 for a consequent pole may be at or lesser than 0.4 pu.
[0053] Thus, as shown by comparing
[0054] Referring now to
[0055] As shown at (502), the method 500 includes providing a main shaft. As shown at (504), the method 500 includes coupling an armature to the main shaft, the armature having at least one armature winding. As shown at (506), the method 500 includes placing a carrier structure around the main shaft and the armature. As shown at (508), the method 500 includes coupling at least one superconducting coil on a circumferential surface of the carrier structure, the at least one superconducting coil defining a first polarity. As shown at (510), the method 500 includes providing a void space adjacent to the superconducting coil(s) on the circumferential exterior surface of the carrier structure, wherein the void space contains a consequent, opposing second polarity to the first polarity of the at least one superconducting coil.
[0056] Various aspects and embodiments of the present disclosure are defined by the following numbered clauses:
[0057] Clause 1. A superconducting machine, comprising: [0058] a main shaft; [0059] an armature comprising at least one armature winding arranged with respect to the main shaft; [0060] a carrier structure arranged circumferentially around the main shaft and defining a circumferential surface; [0061] a plurality of superconducting coils secured to the circumferential surface of the carrier structure, each of the plurality of superconducting coils having a first common polarity; and [0062] a void space between each of the plurality of superconducting coils, each of the void spaces having a second common polarity, each of the second common polarities being in opposition with the first common polarities.
[0063] Clause 2. The superconducting machine of clause 1, wherein the first common polarities each comprise a north pole and the second common polarities comprise a south pole or vice versa.
[0064] Clause 3. The superconducting machine of any of the preceding clauses, wherein each of the plurality of superconducting coils defines a quadrilateral shape. Clause 4. The superconducting machine of any of the preceding clauses, wherein each of the plurality of superconducting coils defines an arcuate cross-sectional shape.
[0065] Clause 5. The superconducting machine of clause 4, wherein the arcuate cross-sectional shapes comprise at least one of a circle, an oval, or a racetrack shape, the racetrack shape defining opposing curved ends with parallel straightaway side portions.
[0066] Clause 6. The superconducting machine of clause 5, wherein each of the plurality of superconducting coils defines the racetrack shape, and wherein the void spaces have a width equal to a distance between the parallel straightway side portions of each of the plurality of superconducting coils.
[0067] Clause 7. The superconducting machine of clause 6, wherein straightway side portions of adjacent superconducting coils of the plurality of superconducting coils are evenly spaced.
[0068] Clause 8. The superconducting machine of clause 6, wherein straightway side portions of each superconducting coil of the plurality of superconducting coils extend beyond the pole boundaries, thereby creating unequal areas for the physical coils and the void spaces.
[0069] Clause 9. The superconducting machine of any of the preceding clauses, wherein the void spaces comprise a vacuum.
[0070] Clause 10. The superconducting machine of any of the preceding clauses, wherein the void spaces are comprised of non-ferromagnetic material.
[0071] Clause 11. The superconducting machine of any of the preceding clauses, wherein each of the plurality of superconducting coils have a coil width, wherein the coil widths are less than, equal to, or greater than a pole pitch of the plurality of superconducting coils, with the coil widths being less than or equal to twice the pole pitch.
[0072] Clause 12. A method of assembling a superconducting machine, the method comprising: [0073] providing a main shaft; [0074] coupling an armature to the main shaft, the armature having at least one armature winding; [0075] placing a carrier structure around the main shaft and the armature; [0076] coupling at least one superconducting coil on a circumferential interior or exterior surface of the carrier structure, the at least one superconducting coil defining a first polarity; and [0077] providing a void space adjacent to the at least one superconducting coil on the circumferential interior or exterior surface of the carrier structure, wherein the void space contains a consequent, opposing second polarity to the first polarity of the at least one superconducting coil.
[0078] Clause 13. The method of clause 12, further comprising coupling a plurality of superconducting coils on the circumferential interior or exterior surface of the carrier structure, the at least one superconducting coil being one of the plurality of superconducting coils, each of the plurality of superconducting coils defining the first polarity.
[0079] Clause 14. The method of clauses 12-13, wherein the plurality of superconducting coils are spaced apart via a plurality of void spaces, the void space being one of the plurality of void spaces, each of the plurality of void spaces defining the consequent, opposing second polarity.
[0080] Clause 15. The method of clause 14, wherein the first polarities each comprise a north pole and the second polarities comprise a south pole or vice versa.
[0081] Clause 16. The method of clause 12-15, wherein each of the plurality of superconducting coils defines a cross-sectional shape, wherein the cross-sectional shapes comprise at least one of a quadrilateral shape or an arcuate shape, the arcuate shape comprising one of a circle, an oval, or a racetrack shape, the racetrack shape defining opposing curved ends with parallel straightaway side portions.
[0082] Clause 17. The method of clause 12-16, wherein the void space comprises one of a vacuum or a non-ferromagnetic material.
[0083] Clause 18. The method of clause 12-17, wherein each of the plurality of superconducting coils have a coil width, wherein the coil widths are less than, equal to, or greater than a pole pitch of the of plurality of superconducting coils, with the coil widths being less than or equal to twice the pole pitch.
[0084] Clause 19. A wind turbine, comprising: [0085] a tower; [0086] a nacelle mounted on the tower; [0087] a rotor coupled to the nacelle, the rotor comprising a rotatable hub and at least one rotor blade secured thereto; [0088] a superconducting generator coupled to the rotor, the superconducting generator comprising: [0089] a main shaft; [0090] an armature comprising at least one armature winding arranged with respect to the main shaft; [0091] a carrier structure arranged circumferentially around the main shaft and defining a circumferential exterior surface; [0092] a plurality of superconducting coils secured to the circumferential interior or exterior surface of the carrier structure, each of the plurality of superconducting coils having a first common polarity; and [0093] a void space between each of the plurality of superconducting coils, each of the void spaces having a second common polarity, each of the second common polarities being in opposition with the first common polarities.
[0094] This written description uses examples to disclose the disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.