GEAR UNIT AND POWERTRAIN FOR A VEHICLE
20230078446 · 2023-03-16
Inventors
- Michael WECHS (Weißensberg, DE)
- Fabian Kutter (Kressbronn, DE)
- Thomas MARTIN (Weissensberg, DE)
- Oliver SCHAUDT (Köln, DE)
Cpc classification
F16H3/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/2097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/02
PERFORMING OPERATIONS; TRANSPORTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
F16H37/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/0021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
F16H2200/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A gear unit for a powertrain and a powertrain including a stepped planetary gearset, a first gear shifting element and a second gear shifting element. The stepped planetary gearset has a first sun gear, a first ring gear, a second ring gear, and stepped planet gears rotatably mounted at a first planet carrier. The first ring gear is fixed with respect to rotation to an output shaft of the gear unit. The second ring gear is fixed with respect to rotation to a housing. The first gear shifting element drivingly connects the first sun gear to an electric machine in a closed state, and the second gear shifting element drivingly connects the first planet carrier to the electric machine in a closed state, and one of the two gear shifting elements is in the closed state for driving the output shaft in rotation.
Claims
1. A gear unit for a powertrain of an at least partially electrically driven vehicle, comprising: a housing; a first planet carrier; a stepped planetary gearset having: a first sun gear; a first ring gear fixedly connected with respect to rotation to an output shaft of the gear unit; a second ring gear is fixedly connected with respect to rotation to the housing; and a plurality of stepped planet gears rotatably mounted at the first planet carrier; a first gear shifting element configured to drivingly connect the first sun gear to an electric machine in a closed state; and a second gear shifting element configured to drivingly connect the first planet carrier to the electric machine in a closed state; wherein one of the first gear shifting element and the second gear shifting element is in the closed state for driving the output shaft in rotation.
2. The gear unit according to claim 1, wherein the first gear shifting element is a positively engaging shifting element.
3. The gear unit according to claim 1, wherein the first gear shifting element is a frictionally engaging shifting element.
4. The gear unit according to claim 1, wherein the second gear shifting element is a positively engaging shifting element.
5. The gear unit according to claim 1, wherein the second gear shifting element is a frictionally engaging shifting element.
6. The gear unit according to claim 1, wherein the first gear shifting element and the second gear shifting element are formed jointly as a double shifting element.
7. A powertrain for a vehicle that is at least partially electrically driven, comprising: an electric machine; a gear unit, comprising: a housing; a first planet carrier; a stepped planetary gearset having: a first sun gear; a first ring gear fixedly connected with respect to rotation to an output shaft of the gear unit; a second ring gear is fixedly connected with respect to rotation to the housing; and a plurality of stepped planet gears rotatably mounted at the first planet carrier; a first gear shifting element configured to drivingly connect the first sun gear to an electric machine in a closed state; and a second gear shifting element configured to drivingly connect the first planet carrier to the electric machine in a closed state; wherein one of the first gear shifting element and the second gear shifting element is in the closed state for driving the output shaft in rotation; and a differential that drivingly connects the gear unit to two driven shafts arranged coaxial to an output axis.
8. The powertrain according to claim 7, wherein the differential is a bevel gear differential.
9. The powertrain according to claim 7, further comprising a planetary gear assembly having at least a first planetary gearset, the planetary gear assembly drivingly connected to the output shaft of the gear unit.
10. The powertrain according to claim 9, wherein the first planetary gearset of the planetary gear assembly comprises: a second sun gear fixed with respect to the housing; a third ring gear; and a plurality of planet gears rotatably mounted at a second planet carrier, wherein the third ring gear is fixedly connected with respect to rotation to the first ring gear of the gear unit.
11. The powertrain according to claim 10, wherein a differential carrier (16a) of the differential is fixedly connected with respect to rotation to the second planet carrier of the planetary gear assembly.
12. The powertrain according to claim 7, wherein the gear unit and/or the differential are/is arranged at least partially or completely spatially inside of a rotor of the electric machine.
13. The powertrain according to claim 7, wherein at least a first transmission stage is drivingly arranged between the output shaft of the gear unit and the differential.
14. The powertrain according to claim 7, wherein the differential is an integral differential comprising: a second planetary gearset configured to transmit a first output torque to a first driven shaft; and a third planetary gearset drivingly connected to a respective driven shaft, wherein a supporting torque of the second planetary gearset is convertible in the third planetary gearset such that a second output torque corresponding to the first output torque is transmittable to a second driven shaft.
15. The powertrain according to claim 14, wherein the integral differential and the two driven shafts are configured to be arranged coaxial to an output axis of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] The invention will be described in the following with reference to drawings depicting the various embodiment forms of the invention. Like or similar elements are designated with consistent reference numerals. In particular, the drawings show:
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS
[0044]
[0045] The gear unit 3 from
[0046] When the first gear shifting element 5 is in a closed state and the second gear shifting element 6 is in an open state, the first sun gear 7 is connected to the input shaft 29 so as to be fixed with respect to rotation relative to it so that a motive power of the electric machine 11 is conducted via the first sun gear 7 to the stepped planet gears 10 and then via the first ring gear 8a to the output shaft 12 of the gear unit 3. When the second gear shifting element 6 is in a closed state and the first gear shifting element 5 is in an open state, the first planet carrier 9 is connected to the input shaft 29 so as to be fixed with respect to rotation relative to it so that a motive power of the electric machine 11 is conducted via the first planet carrier 9 to the stepped planet gears 10 and then via the first ring gear 8a to the output shaft 12 of the gear unit 3. In an open state of the respective gear shifting element 5, 6, no torque is transmitted via the respective gear shifting element 5, 6. When both gear shifting elements 5, 6 are closed, a park lock function is realized because the stepped planetary gearset 4 is blocked in that the first sun gear 7 is connected to the first planet carrier 9 so as to be fixed with respect to relative rotation.
[0047]
[0048] According to
[0049]
[0050] In the present case, the differential 16 is formed as a bevel gear differential and drivingly connects the gear unit 3 via the planetary gear assembly 14 to the two driven shafts 18a, 18b arranged coaxial to an output axis 17, the second driven shaft 18b being guided through the gear unit 3 and the planetary gear assembly 14 in the present instance. The bevel gear differential 16 known from the prior art has two output elements on the wheel side which are formed as a first driven wheel 16b and second driven wheel 16c. The driven wheels 16b, 16c mesh, respectively, with a compensating element 16d, 16e. The compensating elements 16d, 16e are mounted in a differential carrier 16a so as to be rotatable around their own axes. The first driven wheel 16b is connected to the first driven shaft 18a so as to be fixed with respect to rotation relative to it, and the second driven wheel 16c is connected to the second driven shaft 18b so as to be fixed with respect to rotation relative to it. The differential carrier 16a of the differential 16 is connected via an intermediate shaft 32 to the second planet carrier 22 so as to be fixed with respect to rotation relative to it, the intermediate shaft 32 being guided through the gear unit 3 coaxial to the input shaft 29 and output shaft 12 of the gear unit 3 and connected to the differential carrier 16a. The differential 16 is arranged completely spatially inside of the rotor 19 of the electric machine 11 in order to save axial installation space. Accordingly, in this case the output axis 17 extends coaxial to an input axis 33 of the vehicle, and a rotational axis of the rotor 19, the input shaft 29 and the output shaft 12 of the gear unit 3 are arranged coaxial to the input axis 33. The gear unit 3 is arranged axially between the electric machine 11 and the differential 16 on one side and the planetary gear assembly 14 on the other side.
[0051] The powertrain 2 according to
[0052] The first planetary gearset 15 of the planetary gear assembly 14 is formed as a negative planetary gearset and comprises a third ring gear 21 connected to the output shaft 12 of the gear unit 3 so as to be fixed with respect to rotation relative to it, a stationary second sun gear 20 connected to the housing 13 so as to be fixed with respect to rotation relative to it, and a plurality of planet gears 23 rotatably mounted at a second planet carrier 22. The third ring gear 21 is connected to the first ring gear 8a of the gear unit 3 via output shaft 12 so as to be fixed with respect to rotation relative to it such that the planetary gear assembly 14 is subsequently operatively connected to the output shaft 12 of the gear unit 3 on the drive side. The output of the planetary gear assembly 14 is carried out via the second planet carrier 22 connected to a differential carrier 16a of the differential 16 so as to be fixed with respect to rotation relative to it. The differential 16 is formed as a bevel gear differential and is further identical to the differential 16 according to
[0053] The differential 16 drivingly connects the gear unit 3 to the driven shafts 18a, 18b via the planetary gear assembly 14. In the present case, the first driven shaft 18a is guided axially through the gear unit 3 and the electric machine 11. The planetary gear assembly 14 is arranged axially between the electric machine 11 and the gear unit 3 on the one hand and the differential 16 on the other hand. Alternatively, it is conceivable that the differential 16 is also arranged together with the gear unit 3 spatially inside of the rotor 19 of the electric machine 11 in order to save additional axial installation space. The differential 16 is drivingly connected to the second planet carrier 22 via an intermediate shaft 32. The intermediate shaft 32 is arranged coaxial to the output shaft 12 of the gear unit 3. In this instance, the output axis 17 is also arranged coaxial to an input axis 33.
[0054] The powertrain 2 according to
[0055] In contrast to the powertrains 2 according to
[0056] A first output torque can be transmitted to the first driven shaft 18a by the second planetary gearset 16. A supporting torque of the second planetary gearset 26 acting opposite the first output torque is transmitted to the third planetary gearset 27 and is convertible in the third planetary gearset 27 in such a way that a second output torque corresponding to the first output torque can be transmitted to the second driven shaft 18b. The integral differential 25 is formed as planetary gear assembly. The integral differential 25 is operatively connected to the gear unit 3 via the input shaft of the integral differential 25 which is simultaneously the output shaft 12 of the gear unit 3. The output at the integral differential 25 is carried out via the two driven shafts 18a, 18b. In other words, a motive power is distributed to two driven shafts 18a, 18b by the integral differential 25. In the present case, the first driven shaft 18a extends through the gear unit 3 and the electric machine 11. The second driven shaft 18b extends away from the powertrain 2 in the opposite direction. Due to the fact that the integral differential 25 which increases a torque coming from the gear unit 3 is arranged after the gear unit 3 at the end of the powertrain 2, the component parts arranged upstream thereof in the power flow can be formed comparatively small and slender so that production is more economical and the overall weight of the powertrain 2 is reduced. The driven shafts 18a, 18b, the integral differential 25, the electric machine 11 and the gear unit 3 are arranged coaxial to the input axis 33 of the gear unit 3 and to the output axis 17 of the vehicle 1.
[0057] The output shaft 12 of the gear unit 3 is connected to a third sun gear 34a of the second planetary gearset 26 so as to be fixed with respect to rotation relative to it. Accordingly, the first ring gear 8a is connected to the third sun gear 34a so as to be fixed with respect to rotation relative to it. The transmission of power from the second planetary gearset 26 to the third planetary gearset 27 is carried out via a coupling shaft 35 connected to a fourth ring gear 36a of the second planetary gearset 26 so as to be fixed with respect to rotation relative to it on the one hand and, on the other hand, is connected to a fourth sun gear 34b of the third planetary gearset 27 so as to be fixed with respect to rotation relative to it. In particular, the coupling shaft 35, the fourth ring gear 36a and the fourth sun gear 34b are connected integral with one another. The coupling shaft 35 with the fourth ring gear 36a and the fourth sun gear 34b can also be formed as a ring gear which has not only an inner toothing but also an outer toothing. A plurality of second planetary gears 37a is arranged spatially between the third sun gear 34a and the fourth ring gear 36a, in the present instance so as to be rotatable on a rotatably mounted third planet carrier 38a. Further, a plurality of third planetary gears 37b which are arranged in the present case so as to be rotatable on a fourth planet carrier 38b fixed with respect to the housing are arranged on the same radially extending plane and radially outside of the second planetary gearset 26 spatially between the fourth sun gear 34b and a fifth ring gear 36b of the third planetary gearset 27. The first output on the first driven shaft 18a is carried out via the third planet carrier 38a of the second planetary gearset 26, which third planet carrier 38a is connected to the first driven shaft 18a so as to be fixed with respect to rotation relative to it. The second output on the second driven shaft 18b is carried out via the fifth ring gear 36b of the third planetary gearset 27, which fifth ring gear 36b is connected to the second driven shaft 18b so as to be fixed with respect to rotation relative to it.
[0058] According to a fourth embodiment example of the powertrain 2 shown in
[0059] In the present case, the two gear shifting elements 5, 6 of the gear unit 3 are formed as disk-type shifting elements and realize in each instance a frictionally engaging connection between the input shaft 29 of the gear unit 3 and the first sun gear 7 or first planet carrier 9 in the closed state. In this regard, it is advantageous that both traction shifts and coasting shifts can be power-shifted between gear steps E1 and E2, or vice versa. The load during shifting processes between the gear steps E1, E2 can be supported by the first gear shifting element 5 until the second gear shifting element 6 is completely open or closed, or vice versa, thereby preventing a load decrease at the output particularly during shifting processes. In other words, the gear shifting elements 5, 6 are power shifting elements in the present case. Consequently, the powertrain 2 according to
[0060]
[0061] The two gear shifting elements 5, 6 of the gear unit 3 are arranged directly adjacent one another coaxial to the input axis 33 and together form a double shifting element 41 which combines the two gear shifting elements 5, 6. In the present case, the two gear shifting elements 5, 6 are formed as jaw-type shifting elements as in the embodiment example according to
[0062] Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.