VEHICLE WITH A FUEL CELL SYSTEM AND METHOD FOR OPERATING A FUEL CELL SYSTEM IN A VEHICLE
20250046840 ยท 2025-02-06
Inventors
Cpc classification
H01M8/04074
ELECTRICITY
H01M2250/20
ELECTRICITY
International classification
Abstract
A vehicle includes a fuel cell system with a fuel cell arrangement and a fuel cell exhaust gas system receiving fuel cell exhaust gas from the fuel cell arrangement. The fuel cell exhaust gas system has a fuel cell exhaust gas outlet region for discharging fuel cell exhaust gas from the fuel cell exhaust gas system, and an ambient air heating arrangement for heating ambient air to be mixed with at least part of the fuel cell exhaust gas. The ambient air heating arrangement has an ambient air outlet region for discharging ambient air heated in the ambient air heating arrangement. The fuel cell exhaust gas outlet region is positioned downstream of the ambient air outlet region with respect to an ambient air flow direction of the heated ambient air discharged from the ambient air heating arrangement at the ambient air outlet region.
Claims
1. A vehicle, comprising: a fuel cell system including: a fuel cell arrangement; a fuel cell exhaust gas system receiving fuel cell exhaust gas from said fuel cell arrangement; a fuel cell exhaust gas outlet region for discharging said fuel cell exhaust gas from said fuel cell exhaust gas system; an ambient air heating arrangement for heating ambient air for mixing with at least part of said fuel cell exhaust gas; said ambient air heating arrangement having an ambient air outlet region for discharging ambient air heated in said ambient air heating arrangement; wherein one of i) or ii) applies: i) said fuel cell exhaust gas outlet region is disposed downstream of said ambient air outlet region with respect to an ambient air flow direction of said heated ambient air discharged from said ambient air heating arrangement at said ambient air outlet region; or, ii) wherein at least one of the following applies: a) said fuel cell exhaust gas outlet region is disposed upstream of said ambient air outlet region with respect to said ambient air flow direction of said heated ambient air discharged from said ambient air heating arrangement at said ambient air outlet region; and, b) said fuel cell exhaust gas outlet region and said ambient air outlet region are disposed in such a manner that a flow of said fuel cell exhaust gas discharged at said fuel cell exhaust gas outlet region and a flow of the heated ambient air discharged at said the ambient air outlet region permeate each other at least in some regions.
2. The vehicle of claim 1, wherein said ambient air heating arrangement comprises a heat exchanger wherethrough the ambient air to be heated and a cooling medium flowing in a cooling circuit can flow to transmit heat contained in said cooling medium to the ambient air to be heated.
3. The vehicle of claim 2, wherein said ambient air heating arrangement comprises a plurality of said heat exchangers wherethrough the ambient air to be heated flows in series.
4. The vehicle of claim 3, wherein said fuel cell exhaust gas outlet region is positioned downstream of one of said plurality of heat exchangers positioned furthest downstream of said plurality of heat exchangers with respect to a flow direction of the ambient air to be heated.
5. The vehicle of claim 1, wherein said ambient air heating arrangement is assigned a flow throttle arrangement for restricting the amount of ambient air to be heated that flows through said ambient air heating arrangement.
6. The vehicle of claim 1, wherein said fuel cell exhaust gas outlet region has at least one fuel cell exhaust gas outlet opening or a plurality of fuel cell exhaust gas openings.
7. The vehicle of claim 5, wherein at least one of the following applies: i) said at least one or each of said plurality of fuel cell exhaust gas outlet openings is configured for discharging fuel cell exhaust gas in a fuel cell exhaust gas flow direction corresponding to the ambient air flow direction; and, ii) said at least one or each of said plurality of fuel cell exhaust gas outlet openings is configured for discharging fuel cell exhaust gas in a fuel cell exhaust gas flow direction substantially opposite to the ambient air flow direction; and, iii) said at least one or each of said plurality of fuel cell exhaust gas outlet openings is configured for discharging a fuel cell exhaust gas flow which is expanded in the manner of a fan or in the manner of a cone.
8. The vehicle of claim 1, further comprising: a mixing arrangement having an ambient air/fuel cell exhaust gas mixer; and, said mixing arrangement being arranged downstream of said fuel cell exhaust gas outlet region with respect to the ambient air flow direction.
9. The vehicle of claim 1, further comprising: an equipment compartment open to the environment via an opening region; said ambient air outlet region being provided for discharging heated ambient air into said equipment compartment; and, said fuel exhaust gas outlet region being provided for discharging fuel cell exhaust gas into said equipment compartment.
10. The vehicle of claim 9, wherein a distance (a) of said fuel cell exhaust gas outlet region from said ambient air outlet region is one of the following: less than 50%, and less than 10%, of a distance (A) of said opening region from said ambient air outlet region.
11. The vehicle of claim 1, wherein: said ambient air heating arrangement is assigned an ambient air fan conveying ambient air to be heated and/or heated ambient air; and, said ambient air fan is arranged downstream of said ambient air heating arrangement with respect to the ambient air flow direction.
12. The vehicle of claim 11, wherein said ambient air fan is arranged downstream of said fuel cell exhaust gas outlet region with respect to the ambient air flow direction.
13. The vehicle of claim 1, wherein said fuel cell exhaust gas system further comprises a fuel cell exhaust gas treatment arrangement, wherein the fuel cell exhaust gas treatment arrangement includes at least one of the following: a liquid separator, a catalytic converter and a muffler.
14. A method for operating a fuel cell system in a vehicle having: a fuel cell system including: a fuel cell arrangement; a fuel cell exhaust gas system receiving fuel cell exhaust gas from said fuel cell arrangement; a fuel cell exhaust gas outlet region for discharging said fuel cell exhaust gas from said fuel cell exhaust gas system; an ambient air heating arrangement for heating ambient air for mixing with at least part of said fuel cell exhaust gas; said ambient air heating arrangement having an ambient air outlet region for discharging ambient air heated in said ambient air heating arrangement; wherein one of i) or ii) applies: i) said fuel cell exhaust gas outlet region is disposed downstream of said ambient air outlet region with respect to an ambient air flow direction of said heated ambient air discharged from said ambient air heating arrangement at said ambient air outlet region; or, ii) wherein at least one of the following applies: a) said fuel cell exhaust gas outlet region is disposed upstream of said ambient air outlet region with respect to said ambient air flow direction of said heated ambient air discharged from said ambient air heating arrangement at said ambient air outlet region; and, b) said fuel cell exhaust gas outlet region and said ambient air outlet region are disposed in such a manner that a flow of said fuel cell exhaust gas discharged at said fuel cell exhaust gas outlet region and a flow of the heated ambient air discharged at said the ambient air outlet region permeate each other at least in some regions, the method comprising: generating a mixture of ambient air and fuel cell exhaust gas discharged at the fuel cell exhaust gas outlet region of the fuel cell exhaust gas system, which is assigned to a fuel cell arrangement of the fuel cell system; and, heating at least part of the ambient air admixed with the fuel cell exhaust gas before mixing with the fuel cell exhaust gas.
15. The method of claim 14, wherein the heated ambient air and the fuel cell exhaust gas are discharged into an equipment compartment of the vehicle that is open to the environment, and wherein the mixture of fuel cell exhaust gas and heated ambient air is formed in the equipment compartment.
16. The method of claim 14, wherein the heated ambient air to be mixed with the fuel cell exhaust gas is heated in at least one heat exchanger by thermal interaction with a cooling medium flowing in a cooling circuit of the vehicle.
17. The method of claim 16, wherein, in order to adjust a temperature of the ambient air to be heated in the heat exchanger, a mass flow of the ambient air flowing through the heat exchanger and/or a mass flow of the cooling medium flowing through the heat exchanger is changed.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0035] The invention will now be described with reference to the drawings wherein:
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039]
[0040] The fuel cell arrangement 14 is assigned to a fuel cell exhaust gas system generally denoted by 20. In the example illustrated, the fuel cell exhaust gas system 20 receives the anode exhaust gas A.sub.A and the cathode exhaust gas A.sub.K as fuel cell exhaust gas A.sub.B. Alternatively, the fuel cell exhaust gas system 20 could be constructed in such a way that it receives only the one of the two exhaust gas flows leaving the fuel cell arrangement 14 that is greatly or more greatly enriched with water or water vapor.
[0041] In an upstream region of the fuel cell exhaust gas system 20, a fuel cell exhaust gas treatment arrangement 22 may be provided. The fuel cell exhaust gas treatment arrangement 22 may, for example, include a liquid separator 24 in which, for example, larger liquid accumulations or liquid droplets contained in the fuel cell exhaust gas A.sub.B can be separated and, for example, fed to the fuel cell process. The fuel cell exhaust gas treatment arrangement 22 may include a catalytic converter 26 for the after-treatment of the fuel cell exhaust gas A.sub.B and may, for example, have a muffler 28.
[0042] It should be noted that other or additional assemblies of the fuel cell exhaust gas treatment arrangement 22 may be provided or individual assemblies of the three assemblies of the fuel cell exhaust gas treatment arrangement 22 shown may not be present in the fuel cell exhaust gas system 20 or may be positioned in a different sequence.
[0043] The fuel cell exhaust gas system 20 furthermore includes a fuel cell exhaust gas outlet region 34 downstream of the fuel cell exhaust gas treatment arrangement 22. In the fuel cell exhaust gas outlet region 34, the fuel cell exhaust gas system 20 has at least one fuel cell exhaust gas outlet opening 32, in the illustrated embodiment a plurality of fuel cell exhaust gas outlet openings 32, via which the fuel cell exhaust gas A.sub.B leaves the fuel cell exhaust gas system 20. For example, the fuel cell exhaust gas outlet region 34 may include a tubular end portion 30 of the fuel cell exhaust gas system 20, in which a plurality of the fuel cell exhaust gas outlet openings 32 are arranged sequentially in the longitudinal direction thereof, that is, also in the flow direction, or/and are distributed around the circumference thereof.
[0044] In the embodiment illustrated in
[0045] The ambient air heating arrangement 38 is used to receive ambient air U and to discharge it as heated ambient air U.sub.E at an ambient air outlet region 42. In an advantageous configuration, the ambient air heating arrangement 38 includes a heat exchanger 44, through which a cooling medium, generally a liquid cooling medium, which circulates in a cooling circuit, which is assigned to, for example, the fuel cell arrangement 14 and absorbs heat therefrom, flows. For example, the heat exchanger 44 can be provided by a vehicle radiator which is present in the vehicle 12 and through which the relative wind can flow. In the heat exchanger 28, the ambient air U received from the outside absorbs heat from the cooling medium and then flows as heated ambient air U.sub.E into the equipment compartment 36.
[0046] The fuel cell exhaust gas outlet region 34 of the fuel cell exhaust gas system 20 is arranged downstream of the heat exchanger 38 or of the ambient air outlet region 42 with respect to an ambient air flow direction S.sub.U. The heated ambient air U.sub.E leaving the ambient air heating arrangement 38 thus flows in the ambient air flow direction S.sub.U onto the fuel cell exhaust gas outlet region 34 of the fuel cell exhaust gas system 20 or flows into a volume region, into which the fuel cell exhaust gas A.sub.B from the fuel cell exhaust gas outlet region 34 is also discharged. In this volume region, that is, in the equipment compartment 36 in the illustrated embodiment, the fuel cell exhaust gas A.sub.B and the heated ambient air U.sub.E are thus mixed, and therefore a mixture G of fuel cell exhaust gas A.sub.B and heated ambient air U.sub.E is formed.
[0047]
[0048] It should be noted that, in the fuel cell exhaust gas outlet region 34, all of the fuel cell exhaust gas outlet openings 32 can have one of the three different configurations described above and illustrated in
[0049] The mixing of fuel cell exhaust gas A.sub.B and heated ambient air U.sub.E can furthermore be assisted by a fuel cell exhaust gas/ambient air mixing arrangement 46 provided downstream of the fuel cell exhaust gas outlet region 34. The arrangement can include one or more mixers 48, which can be formed, for example, with deflection vanes providing for turbulence or a flow deflection, and thereby cause an efficient mixing of the fuel cell exhaust gas A.sub.B with the heated ambient air U.sub.E.
[0050] By mixing the fuel cell exhaust gas A.sub.B having a high relative humidity with the heated ambient air U.sub.E having a comparatively low relative humidity, the fuel cell exhaust gas/ambient air mixture G is provided with a relative humidity which is significantly lower than the relative humidity of the fuel cell exhaust gas A.sub.B and has a value of well below 100%. If the fuel cell exhaust gas/ambient air mixture G with its relative humidity lying significantly below a value of 100% exits to the environment from the equipment compartment 36 at the opening regions 40, this occurs spontaneously in contact with the cold ambient air U during operation at a comparatively low ambient temperature. This leads to the temperature also decreasing spontaneously by the mixing of the fuel cell exhaust gas/ambient air mixture G with the comparatively cold ambient air U. Since the relative humidity of the fuel cell exhaust gas/ambient air mixture G before this mixing with the ambient air U lies significantly below 100%, it is possible that, when the temperature of the fuel cell exhaust gas/ambient air mixture G drops upon the mixing with the cold ambient air U, the relative humidity exceeds the value of 100% and thus fogging due to water condensing out virtually does not arise.
[0051] In order to be able to adjust the thermal interaction of the unheated ambient air U introduced into the heat exchanger 44 with the cooling medium in a defined manner, the heat exchanger 44 can be assigned a flow throttle arrangement 50. The latter may include, for example, a plurality of lamellae, which are adjustable in order to change the throughflow capability, upstream of the heat exchanger 44. By pivoting of the lamellae and thus changing the throughflow capability of the flow throttle arrangement 42, the amount of ambient air U flowing through the heat exchanger 44 is changed. If less ambient air U is introduced into the heat exchanger 44, the heat transported in the cooling medium is transmitted to a smaller amount of air, which may result in the ambient air U.sub.E leaving the heat exchanger 44 in heated form having a higher temperature. Thus, by regulating the amount of air flowing through the heat exchanger 44, on the one hand, and therefore the temperature of the heated ambient air U.sub.E leaving the heat exchanger 44, on the other hand, changes in the relative humidity of the fuel cell exhaust gas A.sub.B can be reacted to, in order therefore to be able to generate a fuel cell exhaust gas/ambient air mixture G with a minimally possible relative humidity in the equipment compartment 36.
[0052] By introducing the fuel cell exhaust gas A.sub.B and the heated ambient air U.sub.E into the equipment compartment 36, it can be ensured that, even before contact with the unheated or cold ambient air U, there is uniform mixing of heated ambient air U.sub.E and fuel cell exhaust gas A.sub.B. For this purpose, it is particularly advantageous if a distance a of the fuel cell exhaust gas outlet region 34 or the fuel cell exhaust gas outlet openings 32 from the ambient air outlet region 42 is not greater than 50%, preferably not greater than 10%, of a distance A of the opening regions 40 from the ambient air outlet region 42, at which opening regions 40, for example, in the region of an underbody of the vehicle 12 or in lateral regions or in the rear region of the vehicle, the fuel cell exhaust gas/ambient air mixture G escapes into the environment and comes into contact with the cold ambient air U. For example, the distance a may be the distance at which the fuel cell exhaust gas outlet opening 32 furthest away from the ambient air outlet region 42 is from the ambient air outlet region 42. The distance A may, for example, be the distance at which the opening region 40 closest to the ambient air outlet region 42 is from the ambient air outlet region 42.
[0053] In a further embodiment variant of the ambient air heating arrangement 38 that is illustrated in
[0054]
[0055] While, in principle, the ambient air fan 52 can also be arranged upstream of the ambient air heating arrangement 38, that is, upstream of the heat exchanger or all of the heat exchangers thereof, the positioning directly downstream of the fuel cell exhaust gas outlet region 34 is particularly advantageous, since then the turbulence, which is generated by the ambient air fan 52, in the heated ambient air U.sub.E assists the mixing with the fuel cell exhaust gas A.sub.B. This effect can also be achieved if, as indicated in
[0056] In a further variant of a vehicle constructed according to the disclosure, the fuel cell exhaust gas outlet region 34 and the ambient air outlet region 42 on the vehicle 12 can be positioned in principle in such a way that they do not discharge the fuel cell exhaust gas A.sub.B and the heated ambient air U.sub.E into a volume region which is formed in the vehicle 12 and is in principle open to the environment, for example, into the equipment compartment 36, but instead discharge the two gas flows, for example directly adjacent to each other, substantially directly into the environment or into the unheated ambient air U, and therefore the two gas flows are essentially mixed only in the environment, that is, outside the vehicle 12. In order to ensure a sufficient reduction in the relative humidity of the fuel cell exhaust gas, it is advantageous if the amount of the discharged heated ambient air U.sub.E is significantly greater than the amount of the discharged fuel cell exhaust gas A.sub.B. In such a configuration, the discharging of the two gas flows in such a way that, for example, the flow of the fuel cell exhaust gas A.sub.B is discharged to the environment surrounded by a jacket flow of heated ambient air U.sub.E can also assist in mixing fuel cell exhaust gas A.sub.B and heated ambient air U.sub.E, leading to a sufficient reduction in the relative humidity.
[0057]
[0058] As explained above, such a mixing zone M may be located outside the vehicle 12, but may also be located within the vehicle 12, for example in a region corresponding to the equipment compartment 36 in a volume surrounded by a lateral surface of the vehicle.
[0059] While, in such a configuration, the angled positioning, which can be seen in
[0060] In a further alternative configuration, the ambient air heating arrangement 38 and the fuel cell exhaust gas outlet region 34 can be arranged with respect to each other in such a way that the fuel cell exhaust gas outlet region 34 is arranged upstream of the ambient air heating arrangement 38 and the ambient air outlet region 42 thereof with respect to the ambient air flow direction S.sub.U. The fuel cell exhaust gas A.sub.B can be guided in such a way that it flows around the ambient air heating arrangement 38, that is, for example, the heat exchanger 44, but is not heated therein. Downstream of the ambient air outlet region 42, the fuel cell exhaust gas As and the heated ambient air U.sub.E exiting at the ambient air outlet region 42 then mix.
[0061] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.