WAFER PROBE STATION AND METHOD FOR ESTABLISHING AN EVALUATION MODEL FOR CALIBRATION OF A PROBE ASSEMBLY
20250044346 ยท 2025-02-06
Inventors
Cpc classification
G01R35/007
PHYSICS
International classification
Abstract
To determine whether the current temperature of a probe assembly is stable for the calibration at the auxiliary site, a wafer probe station verifies a measured air standard dataset with a predetermined signal range or verifying an estimated measurement time range with a predetermined time window. To determine whether adjusting the current temperature of a probe assembly at the wafer site is necessary, a wafer probe station verifies a measured air standard dataset with a predetermined signal range or verifying an estimated measurement time range with a predetermined time window. To determine whether the current temperature of a probe assembly is ready for testing a semiconductor device, a wafer probe station verifies a measured air standard dataset with a predetermined signal range.
Claims
1. A wafer probe station, comprising: a wafer site for testing a semiconductor device; an auxiliary site for calibration, being set apart from the wafer site; a probe assembly, being configured to measure an air standard at the auxiliary site to provide an air standard dataset; and a computer electrically connected with the probe assembly, being configured to verify the air standard dataset with a predetermined signal range to determine whether a temperature of the probe assembly is stable for the calibration at the auxiliary site; wherein the probe assembly is further configured to measure a calibration standard at the auxiliary site when the computer determines that the temperature of the probe assembly is stable for the calibration at the auxiliary site.
2. The wafer probe station of claim 1, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of a plurality of air standard raw datasets at each frequency of a bandwidth, the plurality of air standard raw datasets corresponding to a substantially same temperature; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth.
3. The wafer probe station of claim 1, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, wherein each of the plurality of air standard differential datasets is generated based on a difference between two air standard raw datasets established by sequentially measuring the air standard twice at the auxiliary site or at the wafer site, and the plurality of air standard differential datasets correspond to a substantially same temperature; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth.
4. The wafer probe station of claim 1, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of a plurality of air standard raw datasets at each frequency of a bandwidth, the plurality of air standard raw datasets comprising a wafer-site air standard raw dataset corresponding to a first temperature and a plurality of auxiliary-site air standard raw datasets corresponding to a plurality of different second temperatures respectively; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth.
5. The wafer probe station of claim 1, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, each of the plurality of air standard differential datasets being generated based on a difference between a wafer-site air standard raw dataset corresponding to a first temperature and an auxiliary-site air standard raw dataset corresponding to a second temperature; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth.
6. A wafer probe station, comprising: a wafer site for testing a semiconductor device; an auxiliary site for calibration, being set apart from the wafer site; a probe assembly, being configured to measure an air standard at the auxiliary site to provide an air standard dataset before measuring a calibration standard; a computer electrically connected with the probe assembly, being configured to verify the air standard dataset with a predetermined signal range to determine whether adjusting a temperature of the probe assembly at the wafer site is necessary; and a chuck moving device, being configured to move a wafer-site chuck to the probe assembly when the computer determines that adjusting the temperature of the probe assembly at the wafer site is necessary.
7. The wafer probe station of claim 6, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of a plurality of air standard raw datasets at each frequency of a bandwidth, the plurality of air standard raw datasets comprising a wafer-site air standard raw dataset corresponding to a first temperature and a plurality of auxiliary-site air standard raw datasets corresponding to a plurality of different second temperatures respectively; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth.
8. The wafer probe station of claim 6, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, each of the plurality of air standard differential datasets being generated based on a difference between a wafer-site air standard raw dataset corresponding to a first temperature and an auxiliary-site air standard raw dataset corresponding to a second temperature; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth.
9. A wafer probe station, comprising: a wafer site for testing a semiconductor device; an auxiliary site for calibration, being set apart from the wafer site; a probe assembly, being configured to measure an air standard at the wafer site to provide an air standard dataset; and a computer electrically connected with the probe assembly, being configured to verify the air standard dataset with a predetermined signal range to determine whether a temperature of the probe assembly is ready for testing the semiconductor device at the wafer site.
10. The wafer probe station of claim 9, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of a plurality of air standard raw datasets at each frequency of a bandwidth, the plurality of air standard raw datasets corresponding to a substantially same temperature; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth.
11. The wafer probe station of claim 9, wherein: the predetermined signal range comprises an upper limit and a lower limit; the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, wherein each of the plurality of air standard differential datasets is generated based on a difference between two air standard raw datasets established by sequentially measuring the air standard twice at the auxiliary site or at the wafer site, and the plurality of air standard differential datasets correspond to a same temperature; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth.
12. A method for establishing an evaluation model for calibration of a probe assembly, comprising: sequentially measuring an air standard at a wafer site or at an auxiliary site by the probe assembly to establish a plurality of air standard raw datasets, the plurality of air standard raw datasets corresponding to a substantially same temperature; determining a signal range including an upper limit and a lower limit by a computer based on the plurality of air standard raw datasets; and establishing the evaluation model by the computer based on the signal range.
13. The method of claim 12, wherein: the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of the plurality of air standard raw datasets at each frequency of a bandwidth; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth.
14. The method of claim 12, wherein: the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, wherein each of the plurality of air standard differential datasets is generated based on a difference between two adjacent datasets of the plurality of air standard raw datasets; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth.
15. A method for establishing an evaluation model for calibration of a probe assembly, comprising: measuring an air standard at a wafer site by the probe assembly to establish a wafer-site air standard raw dataset, the wafer-site air standard raw dataset corresponding to a first temperature; sequentially measuring an air standard at an auxiliary site by the probe assembly to establish a plurality of auxiliary-site air standard raw datasets, the plurality of auxiliary-site air standard raw datasets corresponding to a plurality of different second temperatures respectively; determining a signal range including an upper limit and a lower limit by a computer based on a plurality of air standard raw datasets, the plurality of air standard raw datasets comprising the wafer-site air standard raw dataset and the plurality of auxiliary-site air standard raw datasets; and establishing the evaluation model by the computer based on the signal range.
16. The method of claim 15, wherein: the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of the plurality of air standard raw datasets at each frequency of a bandwidth; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth.
17. The method of claim 15, wherein: the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, each of the plurality of air standard differential datasets being generated based on a difference between the wafer-site air standard raw dataset and one of the plurality of auxiliary-site air standard raw datasets; and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth.
18. A semiconductor device tested by a wafer probe station of claim 1.
19. A semiconductor device tested by a wafer probe station of claim 6.
20. A semiconductor device tested by a wafer probe station of claim 9.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0034] The embodiments as disclosed below are not intended to limit the claimed invention to any specific environment, applications, structures, processes or situations. In the attached drawings, elements which are not directly related to the claimed invention are omitted from depiction. Dimensions and dimensional relationships among individual elements in the attached drawings are only exemplary examples and are not intended to limit the claimed invention. Unless stated particularly, same element numerals may correspond to same elements in the following description without inconsistency with the claimed invention.
[0035] The terminology used herein is for the purpose of describing the embodiments only and is not intended to limit the claimed invention. The singular forms a and an are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, includes, including, etc., specify the presence of the stated features, integers, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, operations, elements, components, and/or groups thereof. The term and/or includes any and all combinations of one or more of the associated listed items. Although the terms first and second etc., may be used herein to describe various elements, these elements should not be limited by these terms. These terms are merely used to distinguish one element from another element. Thus, for example, a first element described below could also be termed a second element, without departing from the spirit and scope of the claimed invention.
[0036]
[0037] As shown in
[0038] The probe assembly 10 may comprise one or more probes 12, and one or more cable 14 or other connection mediums which are used to connect the probe(s) 12 with the computer 20 in an electrical way. Further, each probe 12 may be any of various known probes or probe cards (e.g., an RF probe or a multi-contact probe), and arranged to test the semiconductor device 40 at the wafer site WS and measure various calibration substrates for calibration at the auxiliary site AS.
[0039] The Computer 20 may be implemented as a main control unit that includes a control host 22 and an analyzer 24. The control host 22 acts as a system controller that is configured to produce the data to be tested and generate control commands for operating the analyzer 24. The control host 22 can communicate with the analyzer 24 and control the analyzer 24 through signals being transmitted over a signal line (e.g., a GPIB bus). In an aspect of the present disclosure, the analyzer 24 can be implemented by a vector network analyzer (VNA) with a source measure unit (SMU). The analyzer 24 can act as a signal generation and analysis assembly that is used to transmit data, receive measured data and conduct analysis upon the measurements.
[0040] The wafer probe station 1 may also comprise a wafer-site chuck 32 set at the wafer site WS and an auxiliary-site chuck 34 set at the auxiliary site AS. The semiconductor device 40 may be placed on the wafer-site chuck 32 to be tested at the wafer site WS, while various calibration substrates may be placed on the auxiliary-site chuck 34 to be measured at the auxiliary site AS. In some embodiments, the wafer probe station 1 may further comprise a chuck moving device 30 to swap the wafer site WS for the auxiliary site AS and vice versa if the probe 12 is designed as motionless during the test process and the calibration process. On the contrary, if the probe 12 is designed as moveable, the wafer probe station 1 may comprise a probe moving device (not shown) to move the probe 12 to the wafer site WS or the auxiliary site AS from another, and thus, the wafer probe station 1 does not need the chuck moving device 30. That is to say, the probe moving device could be an electrically actuated positioning assembly, which may be configured to selectively adjust a relative orientation between the probes 12 of the probe assembly 10 and/or between the probe assembly 10 and the semiconductor device 40.
[0041] In the first embodiment of the wafer probe station 1, the wafer probe station 1 may rely on a predetermined signal range to determine whether the current temperature of the probe assembly 10 is stable for the calibration at the auxiliary site AS.
[0042] In addition, the computer 20 may be configured to verify the air standard dataset with a predetermined signal range to determine whether a temperature of the probe assembly 10 is stable for the calibration at the auxiliary site AS. When the air standard dataset falls into the predetermined signal range, the computer 20 determines that the probe assembly 10 is stable for the calibration at the auxiliary site AS. On the contrary, the computer 20 determines that the probe assembly 10 is not stable enough for the calibration at the auxiliary site AS. The probe assembly 10 may be further configured to measure a calibration standard CS at the auxiliary site AS when the computer 20 determines that the temperature of the probe assembly 10 is stable for the calibration at the auxiliary site AS. Measuring the calibration standard CS means that the probe assembly 10 performs a measurement on a calibration substrate.
[0043]
[0044] Referring to
[0045] In addition, there is another predetermined signal range R1 comprising an upper limit and a lower limit in
[0046] Referring to
[0047] In addition, there is another predetermined signal range R2 comprising an upper limit and a lower limit in
[0048] Referring to
[0049] In addition, there is another predetermined signal range R3 comprising an upper limit and a lower limit in
[0050] Referring to
[0051] In addition, there is another predetermined signal range R4 comprising an upper limit and a lower limit in
[0052] In the second embodiment of the wafer probe station 1, the wafer probe station 1 may rely on a predetermined signal range to determine whether adjusting the current temperature of the probe assembly 10 at the wafer site WS is necessary. The wafer probe station 1 may determine whether adjusting the current temperature of the probe assembly 10 at the wafer site WS is necessary, in spite of that the wafer probe station 1 has determined that the current temperature of the probe assembly 10 is stable for the calibration at the auxiliary site AS. However, the process of determining whether adjusting the current temperature of the probe assembly 10 is preferably performed in the case where the probe assembly 10 has been determined to be stable. In other words, the second embodiment of the wafer probe station 1 may follow the first embodiment of the wafer probe station 1.
[0053] More specifically, in the second embodiment, the probe assembly 10 may be configured to measure an air standard at the auxiliary site AS to provide the air standard dataset every time before measuring a calibration standard CS. Measuring the air standard means that the probe assembly 10 performs a measurement in the air at the auxiliary site AS, while measuring the calibration standard CS means that the probe assembly 10 performs a measurement on a calibration substrate at the auxiliary site AS. For example, when the computer 20 has determined that the probe assembly 10 is stable, the probe assembly 10 may measure an air standard at the auxiliary site AS before measuring a calibration standard CS (e.g., a measurement on the first calibration standard CS1 for SHORT testing circuit). As another example where the probe assembly 10 has measured a calibration standard CS (e.g., a measurement on the first calibration standard CS1 for SHORT testing circuit) at the auxiliary site AS, and the computer 20 has determined that the temperature of the probe assembly 10 is still acceptable for measuring next calibration standard CS, the probe assembly 10 will be allowed to measure next calibration standard CS (e.g., a measurement on the second calibration standard CS2 for OPEN testing circuit).
[0054] In addition, The computer 20 may be configured to verify the air standard dataset with a predetermined signal range to determine whether adjusting a temperature of the probe assembly at the wafer site WS is necessary. When the air standard dataset falls into the predetermined signal range, the computer 20 determines that the temperature of the probe assembly is acceptable for measuring the calibration standard CS at the auxiliary site AS. On the contrary, the computer 20 determines that adjusting the temperature of the probe assembly at the wafer site WS is necessary. The chuck moving device 34 may be configured to move the wafer-site chuck 32 to the probe assembly 10 when the computer 20 determines that adjusting the temperature of the probe assembly 10 at the wafer site WS is necessary. Every time the probe assembly 10 completes a measurement of a calibration standard CS at the auxiliary site AS, the computer 20 may also be configured to record a calibration data.
[0055]
[0056] Referring to
[0057] In addition, there is another predetermined signal range R5 comprising an upper limit and a lower limit in
[0058] Referring to
[0059] In addition, there is another predetermined signal range R6 comprising an upper limit and a lower limit in
[0060] In the third embodiment of the wafer probe station 1, the wafer probe station 1 may rely on a predetermined time window to determine whether the current temperature of the probe assembly 10 is stable for the calibration at the auxiliary site AS. The predetermined time window comprises an opening time and a closing time which are defined based on a predetermined signal range. Specifically, the computer 20 may be configured to verify the air standard dataset with a predetermined signal range, and set the opening time and closing time based on the different results of the verification. Preferably, the opening time may refer to a time point where the temperature of the probe assembly 10 has stabilized for measuring a calibration standard CS at the auxiliary site AS, and the closing time may refer to a time point where adjusting the temperature of the probe assembly 10 at the wafer site WS is necessary. Here the predetermined signal range may be any of the predetermined signal ranges as shown in
[0061] More specifically, in the third embodiment, the computer 20 may be configured to estimate a measurement time range for the probe assembly 10 to measure a calibration standard CS or to sequentially measure a plurality of calibration standards CS (e.g., the first calibration standard CS1 for SHORT testing circuit and the second calibration standard CS2 for OPEN testing circuit) at the auxiliary site AS, and verify the measurement time range with the predetermined time window to determine whether a temperature of the probe assembly 10 is stable for calibration at the auxiliary site AS. When the estimated measurement time range falls into the predetermined time window, the computer 20 determines that the temperature of the probe assembly 10 is stable for calibration at the auxiliary site AS. On the contrary, the computer 20 determines that the temperature of the probe assembly 10 is not stable enough for calibration at the auxiliary site AS. The computer 20 may also be configured to store or record a calibration data established by measuring the calibration standard CS at the auxiliary site AS by the probe assembly 10 in the case where the computer 20 determines that the temperature of the probe assembly 10 is stable for calibration at the auxiliary site AS.
[0062]
[0063] Referring to
[0064] For easy understanding, it is assumed that the measurement time range necessary for the probe assembly 10 to measure one or more calibration standards CS at the auxiliary site AS is 10 seconds. The first situation shows that the estimated measurement time range TR1, starting from the 8.sup.th second and ending at the 18.sup.th second, overlap with the predetermined time window TW, starting from the 10.sup.th second and ending at the 40.sup.th second. In other words, the estimated measurement time range TR1 does not completely fall into the predetermined time window TW; therefore the computer 20 may determine that the temperature of the probe assembly 10 at the 8.sup.th second is not stable enough for calibration at the auxiliary site AS. However, two seconds later, the second situation shows that the estimated measurement time range TR2, starting from the 10.sup.th second and ending at the 20.sup.th second, falls into the predetermined time window TW, starting from the 10.sup.th second and ending at the 40.sup.th second; therefore the computer 20 may determine that the temperature of the probe assembly 10 at the 10.sup.th second is stable enough for calibration at the auxiliary site AS. Then, the probe assembly 10 starts to measure the indicated calibration standard(s) CS at the auxiliary site AS to generate a calibration data, and the computer 20 may store or record the calibration data.
[0065] In the fourth embodiment of the wafer probe station 1, the wafer probe station 1 may rely on a predetermined time window to determine whether adjusting the current temperature of the probe assembly 10 at the wafer site WS is necessary. The process of determining whether adjusting the current temperature of the probe assembly 10 is preferably performed in the case where the probe assembly 10 has been determined to be stable. In other words, the fourth embodiment of the wafer probe station 1 may follow the first embodiment or the third embodiment of the wafer probe station 1.
[0066] Same as the third embodiment, the predetermined time window of the fourth embodiment comprises an opening time and a closing time which are defined based on a predetermined signal range. Preferably, the opening time may refer to a time point where the temperature of the probe assembly 10 has stabilized for measuring a calibration standard CS at the auxiliary site AS, and the closing time may refer to a time point where adjusting the temperature of the probe assembly 10 at the wafer site WS is necessary. Here the predetermined signal range may be any of the predetermined signal ranges as shown in
[0067] More specifically, in the fourth embodiment, the computer 20 may be configured to estimate a measurement time range for the probe assembly 10 to measure a calibration standard CS or to sequentially measure a plurality of calibration standards CS (e.g., the first calibration standard CS1 for SHORT testing circuit and the second calibration standard CS2 for OPEN testing circuit) at the auxiliary site AS every time before the probe assembly 10 measures the calibration standard(s), and verify the measurement time range with the predetermined time window to determine whether adjusting a temperature of the probe assembly 10 at the wafer site WS is necessary. When the estimated measurement time range falls into the predetermined time window, the computer 20 determines that the current temperature of the probe assembly 10 is acceptable for measuring the calibration standard(s) CS during the estimated measurement time range and starts to measure the indicated calibration standard(s) CS at the auxiliary site AS to generate a calibration data, and the computer 20 may store or record the calibration data. On the contrary, the computer 20 determines that adjusting the current temperature of the probe assembly 10 at the wafer site WS is necessary, and the chuck moving device 30 will move the wafer-site chuck 32 to the probe assembly 10 for heating or cooling the probe assembly 10.
[0068]
[0069] Referring to
[0070] In the fifth embodiment of the wafer probe station 1, the wafer probe station 1 may rely on a predetermined signal range to determine whether the current temperature of the probe assembly 10 is ready for testing the semiconductor device 40. More specifically, the probe assembly 10 may be configured to measure an air standard at the wafer site WS to provide the air standard dataset, and the computer 20 may be configured to verify the air standard dataset with the predetermined signal range to determine whether the current temperature of the probe assembly 10 is ready for testing the semiconductor device 40 at the wafer site WS. Here the predetermined signal range may be any of the predetermined signal ranges as shown in
[0071] In the sixth embodiment of the wafer probe station 1, the wafer probe station 1 may rely on a predetermined time window to determine whether the current temperature of the probe assembly 10 is ready for testing the semiconductor device 40 at the wafer site WS. Specifically, when the chuck moving device 30 moves the wafer-site chuck 32 to the probe assembly 10, the temperature of the probe assembly 10 starts to be adjusted at the wafer site WS till the temperature of the probe assembly 10 is ready for testing the semiconductor device 40 at the wafer site WS. In addition, the predetermined time window comprises an opening time and a closing time which are defined based on a predetermined signal range. Here the predetermined signal range may be any of the predetermined signal ranges as shown in
[0072] The wafer probe station 1 may utilize various evaluation models for calibration of the probe assembly 10, and thus, the present disclosure also provides various methods for establishing an evaluation model for calibration of the probe assembly 10.
[0073]
[0074] As shown in
[0075] In some embodiments of the method 6, the upper limit may be defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of the plurality of air standard raw datasets at each frequency of a bandwidth, and the lower limit may be defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth. For example, here the signal range may correspond to the predetermined signal range R1 shown in
[0076] In some other embodiments of the method 6, the upper limit may be defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of the plurality of air standard raw datasets at each frequency of a bandwidth, and the lower limit may be defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth. For example, here the signal range may correspond to the predetermined signal range R2 shown in
[0077] As shown in
[0078] In some embodiments of the method 7, the upper limit is defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of the plurality of air standard raw datasets at each frequency of a bandwidth and the lower limit is defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth. For example, here the signal range may correspond to the predetermined signal range R3 shown in
[0079] In some embodiments of the method 7, the upper limit may be defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, and the lower limit may be defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth. In addition, each of the plurality of air standard differential datasets is generated based on a difference between the wafer-site air standard raw dataset and one of the plurality of auxiliary-site air standard raw datasets. For example, here the signal range may correspond to the predetermined signal range R4 shown in
[0080] As shown in
[0081] In some embodiments of the method 8, the upper limit may be defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of the plurality of air standard raw datasets at each frequency of a bandwidth, and the lower limit may be defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth. For example, here the time window may correspond to the predetermined time window TW shown in
[0082] In some embodiments of the method 8, the upper limit may be defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, and the lower limit may be defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth. In addition, each of the plurality of air standard differential datasets is generated based on a difference between two adjacent datasets of the plurality of air standard raw datasets. For example, here the time window may correspond to the predetermined time window TW shown in
[0083] As shown in
[0084] In some embodiments of the method 9, the upper limit may be defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum values of the plurality of air standard raw datasets at each frequency of a bandwidth, and the lower limit may be defined by a multiplication of the adaptive coefficient and a lower-limit dataset with minimum values of the plurality of air standard raw datasets at each frequency of the bandwidth. For example, here the time window may correspond to the predetermined time window TW shown in
[0085] In some embodiments of the method 9, the upper limit may be defined by a multiplication of an adaptive coefficient and an upper-limit dataset with maximum absolute values of a plurality of air standard differential datasets at each frequency of a bandwidth, and the lower limit may be defined by a multiplication of the adaptive coefficient and a lower-limit dataset with negative maximum absolute values of the plurality of air standard differential datasets at each frequency of the bandwidth. In addition, each of the plurality of air standard differential datasets is generated based on a difference between the wafer-site air standard raw dataset and one of the plurality of auxiliary-site air standard raw datasets. For example, here the time window may correspond to the predetermined time window TW shown in
[0086] Each of the methods 6-9 basically corresponds to at least one certain embodiment of the wafer probe station 1. Therefore, people having ordinary skill in the art can fully understand and implement the methods 6-9 just by referring to the descriptions for the embodiments of the wafer probe station 1, even though not all of the embodiments of methods 6-9 are described in detail above.
[0087]
[0088] The workflow WF starts with the step 101 once the chuck moving device 30 has moved the auxiliary-site chuck 34 to the probe assembly 10 for a calibration task. In the step 101, the wafer probe station 1 determines whether a temperature of the probe assembly 10 is stable for the calibration task at the auxiliary site AS. If the determination result of the step 101 is negative, the wafer probe station 1 waits for the next determination; however, if the determination result of the step 101 is positive, the workflow WF goes to the step 103. In the step 103, the wafer probe station 1 performs the calibration task at the auxiliary site AS. The details of the step 101 and the steps 103 may refer to the first embodiment or the third embodiment of the wafer probe station 1 as mentioned above.
[0089] When the workflow WF goes to the step 105, the wafer probe station 1 determines whether the calibration task at the auxiliary-site AS is done. If the determination result of the step 105 is negative, the workflow WF goes to the step 107; however, if the determination result of the step 105 is positive, the workflow WF goes to the step 113.
[0090] In the step 107, the wafer probe station 1 determines whether to adjust the temperature of the probe assembly 10. If the determination result of the step 107 is negative, the wafer probe station 1 continues to perform the calibration task at the auxiliary site AS; however, if the determination result of the step 107 is positive, the workflow WF goes to the step 109. In the step 109, the chuck moving device 30 of the wafer probe station 1 moves the wafer-site chuck 32 to the probe assembly 10 and starts to adjust the temperature of the probe assembly 10 at the wafer site WS. The details of the step 107 and the step 109 may refer to the second embodiment or the fourth embodiment of the wafer probe station 1 as mentioned above.
[0091] The workflow WF goes to the step 111 when the temperature of the probe assembly 10 has been adjusted to a predetermined degree. In the step 111, the chuck moving device 30 moves the auxiliary-site chuck 34 to the probe assembly 10 to continue to perform the calibration task.
[0092] As mentioned above, the workflow WF goes to the step 113 when the wafer probe station 1 determines that the calibration task at the auxiliary-site AS is done. In the step 113, the chuck moving device 30 moves the wafer-site chuck 32 to the probe assembly 10 and then the workflow WF goes to the step 115. In the step 115, the wafer probe station 1 adjusts the temperature of the probe assembly 10 at the wafer site WS.
[0093] During adjusting the temperature of the probe assembly 10 at the wafer site WS, the wafer probe station 1 also determines whether the current temperature of the probe assembly 10 is ready for testing the semiconductor device 40 at the wafer site WS in the step 117. If the determination result of the step 117 is negative, the wafer probe station 1 continues to adjust the temperature of the probe assembly 10; however, if the determination result of the step 117 is positive, the workflow WF goes to the step 119. In the step 119, the wafer probe station 1 tests the semiconductor device 40 at the wafer site WS. The details of the steps 115, 117 and 119 may refer to the fifth embodiment or the sixth embodiment of the wafer probe station 1 as mentioned above.
[0094] The workflow WF goes to the step 121 when the test of the semiconductor device 40 is finished. In the step 121, the wafer probe station 1 may automatically determine whether a test result of the semiconductor device 40 meet a requirement according to a default procedure. Alternatively, users may determine whether the test result of the semiconductor device 40 meet a requirement by themselves. If the determination result of the step 121 is negative, the wafer probe station 1 will prepare another calibration task for the probe assembly 10 and the workflow WF goes to the step 111. More specifically, the probe assembly 10 may adjust the temperature of the probe assembly 10 to a predetermined degree and move the auxiliary-site chuck 34 to the probe assembly 10 for the upcoming calibration task. On the contrary, if the determination result of the step 121 is positive, the workflow WF is done. Then the wafer probe station 1 may launch another workflow for other calibration or testing processes.
[0095] Without inconsistency with the claimed invention, a variety of combinations, modifications and/or replacements of the directly or indirectly disclosed embodiments are substantially included in the whole disclosure, even though they are not especially mentioned above. The scopes of the claimed invention are defined by the following claims as appended.