Micro-LED/PD arrangements and selection in an optical interconnect over fiber cable having multiple fiber cores
20250048006 ยท 2025-02-06
Assignee
Inventors
- Daniel Rivaud (Ottawa, CA)
- Michael Y. Frankel (Pikesville, MD, US)
- Vladimir Pelekhaty (Baltimore, MD)
- Michael Wingrove (Stittsville, CA)
Cpc classification
G02B6/43
PHYSICS
International classification
G02B6/43
PHYSICS
Abstract
Systems and methods include an optical transceiver configured to connect to a fiber cable having a plurality of fiber cores, the optical transceiver including a plurality of transmitters, and a plurality of receivers, wherein the transmitters connect to a first set of the fiber cores in the fiber cable and the receivers connect to a second set of the fiber cores of the fiber cable. The optical transceiver including an array composed of the elements where each element consists of a LED and a Photodetector connected to a programmable wire such that a training algorithm selects which wires become active in the data path. Associated circuitry such as drivers for LEDs and TIAs for PDs are also part of each element.
Claims
1. An optical transceiver configured to connect to a fiber cable having K fiber cores, K>>1, the optical transceiver comprising: M transmitters, M and K are integers, M<K; and P receivers, P is an integer, P<K, wherein the M transmitters connect to a first set of the K fiber cores in the fiber cable and the P receivers connect to a second set of the K fiber cores of the fiber cable.
2. The optical transceiver of claim 1, wherein the fiber cores are plastic imaging fibers.
3. The optical transceiver of claim 1, wherein the M transmitters are each micro Light Emitting Diodes (micro-LEDs) and the P receivers are photodetectors (PDs).
4. The optical transceiver of claim 3, wherein the micro light emitting diodes each transmit at least 1 Gb/s.
5. The optical transceiver of claim 1, further comprising transmitter circuitry configured to receive an aggregate transmit signal and to cause transmission of the aggregate signal as a plurality of lower rate transmit signals, each by one of the M transmitters over a portion of the first set of the N cores; and receiver circuitry configured to receive a plurality of lower rate transmit signals from the P receivers and to create an aggregate receive signal based thereon.
6. The optical transceiver of claim 5, wherein the aggregate transmit and the aggregate receive signal are at least 100 Gb/s.
7. The optical transceiver of claim 1, wherein the fiber cable includes a plurality of fiber cores used as guard bands.
8. The optical transceiver of claim 7, wherein the guard bands are in both the first set of the K fiber cores between adjacent M transmitters and in the second set of K fiber cores between adjacent P receivers.
9. The optical transceiver of claim 1, wherein the fiber cable has a length of 10 m or less.
10. The optical transceiver of claim 1, wherein the first set of the K fiber cores and the second set of the K fiber cores are fixed.
11. The optical transceiver of claim 1, wherein the first set of the K fiber cores and the second set of the K fiber cores are determined during operation based on the fiber cable and associated connections to the optical transceiver.
12. The optical transceiver of claim 11, further comprising alignment circuitry connected to the M transmitters and the P receivers, wherein the alignment circuitry is configured to select the first set of the K fiber cores and the second set of the K fiber cores.
13. The optical transceiver of claim 11, wherein the second set of the K fiber cores are determined based on a limiting parameter including any of i) post transimpedance amplifier (TIA) noise and impact on signal-to-noise ratio (SNR) and ii) direct photodiode photocurrent summation which is limited by photodiode capacitance.
14. The optical transceiver of claim 1, wherein some or each of the M transmitters and the P receivers operate over a plurality of corresponding K fiber cores.
15. The optical transceiver of claim 1, wherein the first set of the K fiber cores and the second set of the K fiber cores are each about half of the K fiber cores.
16. The optical transceiver of claim 1, wherein the first set of the K fiber cores and the second set of the K fiber cores are each in a circular arrangement with one located in an inner area and one located in an outer ring adjacent to the inner area.
17. The optical transceiver of claim 1, wherein the P receivers are selectively disabled based on location and light absorption.
18. The optical transceiver of claim 1, wherein the M transmitters are arranged to allow a plurality of dark cores to be present between the M transmitters.
19. The optical transceiver of claim 1, wherein the M transmitters comprise different color Light Emitting Diodes (LEDs) to provide a Red-Green-Blue (RGB) LED array.
20. The optical transceiver of claim 1, wherein a training algorithm determines which of the M transmitters are able to transmit light into the K fiber cores.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present disclosure is illustrated and described herein with reference to the various drawings, in which like reference numbers are used to denote like system components/method steps, as appropriate, and in which:
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DETAILED DESCRIPTION OF THE DISCLOSURE
[0035] In various embodiments, the present disclosure relates to systems and methods for an optical switch system which provides a combination of LED arrays, PDs, imaging fiber bundles, and crosspoint switch as a system on a chip module. The system includes a plurality of input ports with each input port configured to connect to an input fiber bundle. The system additionally includes a plurality of output ports with each output port configured to connect to an output fiber bundle, wherein each of the input fiber bundle and the output fiber bundle include a cable having a plurality of fiber cores. An electrical crosspoint switch is connected to the plurality of input ports and the plurality of output ports, wherein the electrical crosspoint switch is configured to connect a given input port to a corresponding output port, including all signals in the input fiber bundle to the corresponding output fiber bundle. As used herein, the term fiber cable and fiber bundle are used interchangeably to refer to multiple fiber strands in an arrangement.
[0036] In various other embodiments, the present disclosure relates to systems and methods for increasing tolerance to misalignment of optical transceivers. Contemplated herein are various partitioning methods of LED and PD arrangements which allow for X-Y (Cartesian) and angular insensitivity of fiber alignment. Further, additional LED and PD devices can be strategically located near split lines (i.e., the border between LEDs and PDs) to allow for additional coarse misalignment tolerances. Various embodiments include utilizing dark (unilluminated) fiber core guard bands between LED devices to increase tolerance to misalignment between LEDs, imaging fiber (fiber cores), and PDs. Various embodiments include minimizing dead zones between PDs to increase light collection efficiency. The ability to selectively combine signals from multiple PDs greatly improves SNR and thereby link budget. Selection of specific PD groupings is implemented either at manufacturing and fixed, or during operation. If selection of specific PD groupings is done during operation, it should facilitate extensions to connectorized fibers, optical switching, and or external fiber patch cord use with possible angular and Cartesian (X,Y) misalignment. A specific efficient procedure for determining the particular grouping of PDs into a single data channel output is also utilized by various embodiments of the present disclosure. PD membership in a grouping may be dependent on a limiting parameter. For example, post-TIA summation is limited by TIA noise and its impact on SNR. Direct PD photocurrent summation is limited by PD capacitance and impact on bandwidth. Further, various embodiments include an additional guard band on areas of devices (optical transceivers) that may be either more expensive or more prone to failure.
Micro-LED/PD Arrangements & Selection
[0037] Physical alignment features between multicore fiber bundles (cables, i.e., the terms bundle and cable can be used interchangeably herein) and chips exists in the imaging industry and the present disclosure relies on this physical alignment but applied to a datacom application.
[0038] It will be appreciated that the LEDs 108 of the present disclosure may be any light emitting device such as micro-LEDs, Vertical Cavity Surface Emitting Lasers (VCSELs) or any other device known to one of skill in the art. Additionally, the photodetectors 106 of the present disclosure may be any light detecting device or device for converting photon energy of light into electrical signals known to one of skill in the art.
[0039] Even with physical alignment, there are alignment tolerances both in X and Y (Cartesian) and angular directions. The half-circle segmentation and associated PD selection circuitry are constructed to tolerate substantial misalignment, which reduces manufacturing costs.
[0040] Consider angular misalignment specifically,
[0041] An example of a LED budget can be as follows: [0042] 400 LED data transmission [0043] 20 LEDs clock transmission [0044] 20 LEDs near half-moon split disabled due to angular misalignment. [0045] 20 redundant LEDs to accommodate lifetime LED failures [0046] 460 LEDs total
[0047] Determining the number of LEDs wasted when a guard band is not used is calculated as follows: 2 slivers (wasted LEDs)*(9 degrees/360 degrees)*400 LEDs=20 unusable LEDs (5% of total LEDs). This example demonstrates a misalignment of 9 degrees, but it will be appreciated that any misalignment is contemplated.
[0048] For all misalignments (X axis, Y axis, and angular), it is advantageous to selectively detect optimal PD groups and associate a group with a specific LED channel. Accomplishing this starts by taking advantage of the fact that blue light has a short absorption length in silicon. That enables a low-capacitance PD which in turn enables high-gain in a first TIA (Trans-Impedance Amplifier) stage. This high-gain TIA gives the signal sufficient strength to drive up to 7 analog transmission gates and associated crosspoint stubs. The second TIA stage acts to sum a group of up to 7 PDs into a single channel and drive a flip-flop gate.
[0049] Complementary Metal-Oxide Semiconductor (CMOS) transmission line signal speed can be approximately 1.7E8 m/s, and a 10 Gbps signal with a 100 ps bit period corresponds to 17 mm. The crosspoint switch is expected to be much smaller and can therefore be considered as a lumped element greatly simplifying overall design and assuring signal integrity without termination. The crosspoint switch can have series resistors (including through-gate resistance) with the first TIA and act as a voltage adder for up to 7 or more TIAs. Additionally, the signal chain can be implemented with an IA (Current Amplifier) and the switch can act as a current adder.
[0050] The embodiments disclosed herein may include hardware with different operating specifications. In various embodiments, the LEDs are adapted to each transmit at least 1 Gb/s. Transmitter circuitry can be configured to receive an aggregate transmit signal to cause transmission of the aggregate signal as a plurality of lower rate transmit signals, each by one of the LEDs (transmitters) over a portion of a first set of fiber cores. The Receiver circuitry can additionally be configured to receive a plurality of lower rate transmit signals from the PDs (receivers) and create an aggregate receive signal based thereon. In embodiments, the aggregate transmit, and the aggregate receive signal are at least 100 Gb/s.
[0051] Although the present disclosure has considered the crosspoint switch as a single large design, it might be necessary to segment it to control the crosstalk impact of parasitic capacitances on open transmission gates. This is done because overlap would be required in the segments to deal with desired tolerance to physical misalignments. For example, a group of PDs near the boundary between cross point segments would have the ability to drive both switch segments. The extra drive strength may be provided by an additional amplifier.
[0052]
[0053] A training algorithm periodically recalibrates the PD groupings while in service, this accommodates LED failure, aging, temperature, bending, XY axis tolerancing, angular tolerancing, and breakouts. The training can also be done only at manufacturing, which can accommodate breakouts and initial tolerancing. Training requires LEDs to be turned on in separated groups and the resulting signal strength being measured by the PD array at the other end of the fiber. An efficient way of searching this space is by lighting up the LED array using Hadamard patterns (64 such patterns shown in
[0054]
[0055] For the cable breakout configuration with a single fiber bundle, it is assumed that the same chip 100 is used at both ends for volume and cost reasons. It is also assumed that the cable is constructed from a group of fiber cores 630 with no particular orientation or alignment necessary between them. The training algorithm detects where the subset of fibers lands on each array, meaning that precise alignment is not necessary.
[0056]
[0057] It will be appreciated that in other embodiments, any number of cables 740 and receiving chips 742 are contemplated, and the half-circle configuration of LEDs 708 and PDs 706 can be configured in any way. The present embodiment shown in
[0058] Additionally demonstrated in
[0059] In the present embodiment, it is assumed that up to 7 PDs are selected within the crosspoint switch to drive a single channel. This number of PDs collects nearly all of the light transmitted from an LED, which reduces losses and increases reach. It should be noted that link performance is increased when composite Signal to Noise Ratio (SNR) is increased. It is assumed that electrical SNR due to the highest optical power P.sub.0 PD as baseline SNR.sub.0P.sub.0.sup.2/N, where N is TIA noise power. Then, adding an additional signal P.sub.1 will produce summation of signal amplitudes and noise powers to give an SNR which is required to be larger than a baseline SNR.
This inequality is satisfied when additional signal amplitude is larger than a fraction of the baseline as:
If a 3rd signal is added with power P.sub.2, its positive contribution to SNR occurs when:
Generalizing to T summed TIAs, the equation becomes:
[0060] In the process of deciding if TIA is to be added or not, all TIAs in the group are first sorted in descending order and the benefits of addition of every one of them is calculated by using the generalized equation above. Addition of successive sorted TIAs is permitted as long as the generalized criteria above is satisfied and terminated as soon as it becomes violated. This procedure can be performed during initial training as well as during the operation in case the power input to TIAs changes.
[0061]
[0062] It will be appreciated that other embodiments may include LED illumination zones 844 and LED exclusion zones 846 of any size, shape, and orientation. Additionally, other embodiments may include fiber cores 830 of different size and shape as well as larger or smaller cladding 848. The embodiment shown in
[0063]
[0064] Also contemplated herein is an implementation of the crosspoint with fuses rather than transmission gates. The selection of connected PDs in this case is different since PD currents are added before a noise-generating TIA. Therefore, it is advantageous to combine PDs even with low photocurrent. The limitation in this case is primarily due to additional capacitive loading from each connected PD, which reduces bandwidth and increases noise, to be considered as a factor while combining PDs.
[0065] In
[0066] A magnified image is also provided in
[0067] The fiber cores discussed in the present disclosure are quite regular and consistent in shape, although they are not perfectly regular and can slightly vary in size and shape. Additionally, the fiber cores discussed herein can be imaging fibers known to those of skill in the art.
[0068]
[0069] A first PD alignment 1260a of PDs 1206 is shown as an example alignment with only 1 disabled PD 1262. A second alignment 1260b of PDs 1206 shows a plurality of disabled PDs 1262, wherein disabled PDs 1262 are selected based on location and light absorption from the LEDs 1208. In the figure, the LEDs 1208 transmit light through a plurality of lenses 1232 and create spots 1264 with a separation equal to approximately 2 fiber cores 1230. As described previously herein, the fiber bundle 1202 includes cladding 1248 which creates loss between the fiber cores 1230. The light travels through the fiber cores 1230 and exits onto the PDs 1206 creating RX spots (illumination zones) 1244. Additional loss is encountered between the PDs 1206 with disabled PDs 1262 being selected based on where the light is not present. Overlapping illumination zones 1244 occur when two adjacent fiber cores 1230 emit light onto the PDs 1206 causing some light to overlap. Additionally, a front view is shown which depicts a 9 core distribution and a 16 core distribution. The 9 core distribution includes an LED 1208 at every 3rd fiber core 1230, while the 16 core distribution includes an LED 1208 at every 4th fiber core 1230.
[0070] Several of the embodiments herein describe 9 fiber cores 1230 for each LED 1208. Allowing there to be at least 2 dark cores between LEDs which help with crosstalk and misalignments. It will be appreciated that there may be more dark cores for additional isolation (i.e., the 16 core distribution, or others) or if limited by component dimensional constraints. Additionally, the present disclosure is not limited to LEDs and visible blue light. Embodiments of the present disclosure include operating at longer or shorter wavelengths (e.g., 850 nm) known to those of skill in the art.
[0071]
[0072] In various embodiments, different numbers of TX and RX areas are contemplated. For example, a chip can include any number of TX (LED) areas and any number of RX (PD) areas. Additionally, any combination of TX and RX areas are also contemplated herein, for example a different number of TX areas than RX areas. The embodiments disclosed herein showing one TX area and one RX area shall be construed as a non-limiting example.
[0073] Again, the present disclosure provides various features for increasing tolerance to misalignment of optical transceivers described herein. The annular partitioning of LED and PD arrangements described herein allows for angular insensitivity of fiber alignment. Further, additional LED and PD devices can be strategically located near split lines (i.e., the border between LEDs and PDs) to allow for additional coarse misalignment tolerances. Various embodiments include utilizing dark (unilluminated) fiber core guard bands between LED devices to increase tolerance to misalignment between LEDs, imaging fiber (fiber cores), and PDs. Various embodiments include minimizing dark areas between PDs to increase light collection efficiency. The ability to selectively combine signals from multiple PDs greatly improves SNR and thereby link budget. Selection of specific PD groupings is implemented either at manufacturing and fixed, or during operation. If selection of specific PD groupings is done during operation, it should facilitate extensions to connectorized fibers and or external fiber patch cord use with possible angular and Cartesian (X,Y) misalignment. A specific efficient procedure for determining the particular grouping of PDs into a single data channel output is also utilized by various embodiments of the present disclosure. PD membership in a grouping may be dependent on a limiting parameter. For example, post-TIA summation is limited by TIA noise and its impact on SNR. Direct PD photocurrent summation is limited by PD capacitance and impact on bandwidth. Further, various embodiments include an additional guard band on areas of devices (optical transceivers) that may be either more expensive or more prone to failure.
Network Context
[0074] Table 1 below provides a context of the interconnect cabling market. The present disclosure focuses on a module and technique to address 10 m and less to avoid the cost burden of longer reaches (e.g., 300 m). Of note, the inventors submit there is a need for high-bandwidth interconnects at 10 m and less.
TABLE-US-00001 TABLE 1 Addressable Max System Volume Reach Racks BW Hundred 300 m Multi-rack same >96 Tb/s thousands room (blast radius) Millions 10 m Adjacent 3-rack 192 Tb/s Billions 1cm-2 m Single-rack 96 Tb/s
[0075] Table 2 below provides a context of the existing approaches and costs relative to the present disclosure. This example assumes a 400 Gb/s interconnect, but the present disclosure also contemplates 800 Gb/s and higher including 1 Tb/s and beyond.
TABLE-US-00002 TABLE 2 400G cable Cost Comments 2 m DAC $X Twinax power increasing, reach decreasing, install issues. 10 m $2X Low cost: LED array, non-precision alignment, Present integrated micro-optics, low baud rate MIMO, MMF, disclosure standard form factor. 7 m AEC $5X Install issues, reach issues, copper BW limits. 10 m Open-eye $6X Marginally cheaper due to simpler equalization AOC 10 m VCSEL AOC $8X high power and complexity CPO $8X high power and complexity
Optical Link
[0076]
[0077] The transmitter circuit 16 includes a transmit Multi-Input Multi-Output (MIMO) Digital Signal Processor (DSP) connected to a Digital-to-Analog Converter (DAC) that connects to the VCSEL array 12a. In an embodiment, the VCSEL array 12a is a 1414 array with 196 total pixels, supporting 10Gb/s per pixel. With 100 active pixels, this supports 1 Tb/s and has a size of about 140 m140 m.
[0078] The MMF fiber 14 can be a 125 m graded-index MMF (GRIN MMF) of about 10 m. 62.5 m MMF support 220 SDM channels. A larger 125 m MMF increases speckle dots, which makes classification easier and allows larger VCSELs. Dispersion is not an issue at 10 meters and low baud. The VCSEL array 12a is configured to drive the GRIN MMF fiber 14. The VCSEL array 12a is larger than the MMF input facet.
[0079] The VCSEL array 12a can be a RGB VCSEL array whereby different-color VCSELs are placed closer together. The VCSEL array 12b is a sensor without a RGB passive color filter. This because speckle patterns are orthogonal with sufficiently different wavelengths. The VCSEL arrays 12a, 12b can be on-die, integrated devices.
[0080] A training algorithm determines which VCSELs are able to couple light into the MMF fiber 14 and which are not. This avoids precise manufacturing alignment requirements. A continuous training algorithm detects dynamic physical perturbation (e.g., bending, temperature, vibration) in the MMF fiber 14 and recalibrates a Transmission Matrix. This can also be used to detect physical tampering for high-security systems, detect seismic activity, detect cable movement by installer, etc.
[0081] The MMF fiber 14 connects to the VCSEL array 12b which can include a 2020 sensor array with 400 pixels. The receiver circuit 18 includes a gain and Analog-to-Digital Converter (ADC) and a receiver DSP.
[0082] The present disclosure includes a low symbol rate that avoids Intersymbol interference (ISI) issues due to modal dispersion and chromatic dispersion at <10 m distances. This applies even at blue wavelengths of 500 nm.
[0083] Advantageously, the optical link 10 can be constructed with current, consumer technology, i.e., the VCSEL arrays 12a, 12b with integrated lens, sensor array. The present disclosure exploits various Orthogonal dimensions: Amplitude/Phase/Frequency/Color/Space to obtain high-capacity at low-cost.
[0084] The present disclosure also contemplates other types of MMF 14, such as large-diameter (1000 m) multimode GRIN POF (Plastic Optical Fiber) such as OM-GIGA.
[0085] The present disclosure also contemplated single-fiber bidirectional operation without a beam splitter by having LED's and sensors integrated on the same array.
[0086] The present disclosure can include multiple FMF (Few Mode Fiber) fan-out cables (optical-to-optical repeater demux).
Training and Forward Error Correction (FEC)
[0087]
Mode Group Diversity Multiplexing (MGDM)
[0088] The VCSEL pixels are separated sufficiently to drive separate mode groups and thus results in separate SDM channels. Received patterns are decorrelated to recover data. This is Mode Group Diversity Multiplexing (MGDM), which is illustrated in more detail in
Classifier
[0089] One limitation of the proposed SDM concept lies in the number of channels an MMF fiber 14 can support. To quantify this, we consider the minimal required spatial separation of optical inputs on the fiber's entrance facet. Each input can be said to occupy the area of a circle with a diameter equal to this minimal separation, approximately 4 in our experiments. Close-packing of these equal circles yields a maximum packing density of just over 90%. With A.sub.input the area occupied by each input, and A.sub.fiber the area of the MMF core, we can thus calculate the maximal number of inputs N which could operate as parallel SDM channels. We find NA.sub.fiber/A.sub.input and for an MMF with a core diameter of 62.5 this results in N220. In such a scenario however, the number of channels supported by this SDM approach is more likely limited by the potence of the receiver's pattern classification method.
[0090] The correlation-based classifier has to separate non-zero cross-correlations as low as 1/sqrt(N) from zero-mean cross-correlations. This becomes harder for larger N. A partial solution would be to reduce the statistical noise which distorts these correlation coefficients. This can be achieved by increasing the number of speckle spots (currently 300300), e.g., by using an MMF with a larger core. On the other hand, the classification results obtained with the linear classifiers suggest that the number of speckle intensity samples should only exceed the number of SDM channels by a small margin in order to obtain robust operation. Therefore, also the number of speckle spots across the fiber end facet only needs to exceed the number of SDM channels by a small margin. As a rule of thumb, when fewer SDM channels are required, then also fewer fiber modes are needed to produce the required amount of speckle spots. So, in this classification scheme, the use of an FMF (with smaller core size) is actually favorable compared to an MMF. In general, the classification becomes harder for large N.
[0091] The patterns generated by multiple beams have a lower speckle contrast than the patterns generated by any single beam, of which the speckle contrast C.sub.1 is approximately 1/sqrt(2) due to polarization diversity. When n lasers are on simultaneously, the speckle contrast is reduced to C.sub.1/sqrt(n). In general, a lower speckle contrast is expected to make the pattern classification task more difficult, as in this context the speckle contrast can be viewed as a signal-to-noise ratio.
[0092] Detectors in such an array only need to sample the local speckle intensities (rather than full-view imaging).
Pulse broadening
[0093] For Chromatic dispersion, Units: ps/(nm*km), a Blue LED is nominal 500 nm, MMF is around 100 ps/(nm*km). The Spectral line width for LEDs is 20-100 nm, but LED's have gone down to 5 nm. Assume 10 nm spectral width for our example.
100 ps/(nm*km)*10 nm*(1/500 km)=2 ps chromatic dispersion
[0094] Relative to a 500 ps symbol period, a simple guard band is sufficient.
[0095] For modal dispersion, GRIN fiber reduces modal dispersion. In GRIN fiber the longer-length paths spend most of their time in lower refractive index material where the velocity is faster. The shortest path is the axial path which spends all its time in the higher-refractive index material and has the slowest velocity.
[0096] But if we simply compare slowest and fastest paths in GRIN fiber, that yields a worst-case modal dispersion. We will have a better-case scenario because each LED will excite a subset of MMF modes. Assuming each LED micro-optical lens collimates the light the number of excited modes is roughly determined by the ratio of LED beam diameter to fiber facet area. So roughly 100 times fewer than the total modes in MMF and hence 100 less than the worst-case MMF modal dispersion.
[0097] A GRIN MMF with a realistically imperfect profile probably has a pulse broadening of about 500 ps/km. So, the pulse broadening for a 2 m fiber would be 1 ps across all modes. That is a minimal guard band to insert into a 500 ps symbol period. And realistically the pulse-broadening is 100 smaller since we're exciting a subset of modes as discussed above.
[0098] Thus, we can utilize static captures of speckle patterns because pulse broadening at our symbol rates should be a non-issue. This reduces equalizer complexity therefore lowers product cost.
Architectural Tradeoffs
[0099] Table 3 illustrates Architecture choices and trade-offs
TABLE-US-00003 TABLE 3 Architecture trade-offs Cost Power Comments Copper Twinax/Fiber Fiber has long runway, lower power at higher rates, lower space/weight, better installability. Copper becoming increasingly impractical (power/bit, 224 G Xtalk, etc). 2 m/10 m/100 m/300 m Low-cost: Focus on ultra-short reach, which reduces complexity due to Modal/Chromatic dispersion and loss. Polarization/OFDM QAM SDM is a large multiplier. (Amplitude & Phase of sub- carriers)/WDM/SDM SISO/MIMO Per pixel data rate can equal or be close to lowest possible power CMOS interface rate. Excite multiple fiber modes simultaneously reduces in/out light coupling cost. Low-baud enables parallelized DSP and slow LED's. MCF/FMF/Graded-index MCF reduces light-gathering area, MMF/Hollow Core/ requires precision alignment, still has GALOF/Coherent fiber Xtalk between cores, more expensive. bundle/Non-coherent fiber GALOF (Glass-air Anderson bundle Localizing Optical Fiber) can simplify solution (reduce cost/power) in the future by eliminating need to adapt to fiber bend effects. LED/VCSEL/DFB Don't rule out VCSEL for future, but desire to ride consumer technology/cost curves of LED's. Linear classifiers/Deep Evaluate Neural Nets, but gut feel is that Learning Neural Net/ they are for folks who don't have the Analog Signal Processing skills to model the system; NN's not necessarily fast/efficient. Analog Signal Processing is something to look at ... mask sets are relatively low cost. Precision manufacturing Physical calibration is costly in alignment/Oversized manufacturing; additional undriven arrays pixels less costly. One-time training sequence determines active pixels. Injection point doesn't need to be precise because we count on mode mixing to spread a pixel over the full fiber facet. Level of integration: Eliminates cost of external lenses. External Lens/Integrated LED micro-optics- Integrated uLED & Sensor Form factor: Pluggable/ OSFP-XD/QSFP-DD form factor allow CPO RLS full range of reach (2 m to hundreds of km). CPO still uses lots of faceplate and never going to go hundreds of km. Shared lasers not necessarily a good redundancy model. Chiplet interconnect Match optical baud rate to electrical baud rate to avoid gear box. 10-20 Gbps electrical today.
Non-Datacom Applications
[0100] The present disclosure is described with reference to datacom, but those skilled in the art will appreciate other applications are also contemplated, such as imaging. This can include -oscopy such as Medical Endoscopy, Industrial Boroscopy (sewers, machinery, structures, engine blocks), Microscopy, and the like. Also, this can be used for integrating a sensor and a display for an in-screen fingerprint sensor. Even further this can be used in automotive-cars have numerous cameras and this will increase. Fiber bundles enable camera arrays in compact spaces: 3D imaging.
Optical Switch System
[0101] In the present disclosure, embodiments provide a novel implementation using LED based optical links in combination with electronic crosspoint switches. This simultaneously achieves low latency, low cost, low power, and high bandwidth. The invention includes LED & PD (Photodetector) IO and an electronic crosspoint switch all on a single chip (or vertical 3D stack of chips) (refer to
[0102]
[0103] In the present embodiment, for example, each fiber bundle 2302 has 402 channels carried on 4000 individual fiber cores. Each channel may operate at 4 Gbps NRZ with 1 clock-only channel, 1 address channel, and 400 data-only channels. Additionally, the PD arrays 2304 of the present embodiment can support 1250 1 mm sub-arrays where a given sub-array maps to a single fiber bundle 2302. The LED arrays 2306 can similarly support 1250 1 mm sub-arrays. An electronic crosspoint switch 2310 allows the optical switching system 2300 to switch at the fiber bundle level and additionally be buffer-less, while flip flops 2312 re-time each wire. It will be appreciated that the embodiment shown in
[0104]
[0105] In various embodiments, LED drivers and PD TIAs are on the same substrate as the crosspoint switch ASIC. The clock signal is transmitted on a separate LED link and associated with several data channels forming a single port, which makes clock recovery much more simple and lower power. There may be 1 or more ports associated with a single fiber bundle. Combining clock and data channels with crosspoint switches is contemplated, such that somewhat randomized association of received data and clock is compensated by the crosspoint, and correct input and output mapping is restored with proper clocking to provide full 3R signal regeneration (Reamplify, Reshape, Retime).
[0106]
[0107]
[0108] While some examples show a single stage 88 Port configuration, a need for a much larger number of cross-connected ports is expected. It is feasible to have 400 fiber bundles (i.e. 2020 arrangement) coming into a single switch, with each fiber bundle carrying 1600 Gbps of bandwidth in a 16100 Gbps port arrangement. This is a total of 6400 ports (640 Tbps). Building a 6400 port switch as a single entity is infeasible, but can be done using the multi-stage approach disclosed herein.
[0109] The present disclosure provides 3232 crosspoints for 10 Gbps signals, which can be modeled as lumped elements. Switch cells are approximately 1010 micron in 45 nm 12 SOI CMOS. Assuming a 3232 switch, total signal propagation distance between IO buffers is 640 microns. CMOS transmission line in crosspoint has a velocity of 1.7e8 m/s, which corresponds to a 640e-6/1.7e8 4 ps total propagation delay across the crosspoint in a worst case (excluding buffers). 10 Gbps signals have 100 ps bit period, so 4 ps is not significant and a 3232 crosspoint can be considered as a lumped element.
[0110] A large switching fabric can be constructed from smaller, individually buffered, and clocked units. A 3232 crossspoint will occupy 320320 m2. A 3-stage reconfigurable nonblocking Clos fabric (m=n=32) will occupy 1 mm10 mm and provide 1024 channels. In order to accommodate 100 Gbps ports, 11 channels are needed (i.e., a total area of 11 mm10 mm for 1024 ports). Scaling to 6144100 Gbps ports, 6 rows and 3 columns for Clos is required (i.e., 66 mm30 mm of total area, assuming 45 nm 12 SOI CMOS). Current CMOS reticle limits are 25 mm30 mm, so several separate chips will have to be integrated using industry-standard multi-chip designs. Total number of unit switches is 19008 units. Assuming each unit switch consumes 20 mW of buffer power, total power is 400 W. Optical links are expected to consume 1 W/1 Tbps. Composite 640 Tbps switch optical IO will therefor consume 640 W. Total power consumption is 1000 W for a 640 Tbps switch with optical IO, which is <2 pJ/bit. For comparison, typical 400G-DR4 pluggable modules are 18 pJ/bit, and low-power CoPackaged Optical (CPO) is pursuing initial designs with 14 pJ/bit, both without providing any switching functionality.
[0111] Using larger unit switches (for example, 8080 instead of 3232) affords a substantial reduction in both real estate and power. Each unit switch would occupy 800800 m2. A 3 stage Clos switch would be needed (i.e., 11*80*3=2640 unit switches). Switch size is same as before 66 mm30 mm with each switch at 50 mW, total power is reduced considerably to 132 W.
[0112] The present optical switch system can be controlled by an external controller. A method is also proposed that uses a dedicated LED for addressing, which enables a source-routed switch. Multiple inputs to switch to a single output is blocked by the present embodiment, however, some amount of multi-casting (single input to multiple outputs) is possible with crosspoint designs contemplated in various embodiments. Media conversion with the present optical switch system is achieved by plug personality. For example, converting from short-reach 10-meter LED link to a 400 km coherent line.
[0113] In various embodiments, a serialization mode is used. The optical switch system operates on Bunch of Wires (BoW) groups (not individual wires), which are slow and highly parallel buses used to communicate inside chips. By operating at these slow speeds, it allows for very large crosspoint matrices since the resulting stubs don't present signal integrity issues at the slow 4 Gbps speeds. It will be appreciated that other embodiments include other modes (e.g. serialization step ahead of the crosspoint).
[0114] Additionally, other embodiments utilize a switching granularity mode. One extreme is crosspoint switching per LED channel. The other extreme is the system described in the present disclosure (i.e., switching granularity is at the fiber/port level). Also contemplated is sub-group switching granularity. The more granularity, the more control electronics are required within the crosspoint switch. In various embodiments, lasers are utilized instead of LEDs, and packet-based switching can be used through the addition of more address bits to the dedicated LED address signal. Further, embodiments can utilize a timeslot guard band clock cycle.
[0115] Multiple switch chips can be paralleled to form a larger switch as per standard practices. To enable this, common clock input/output is provided per chip, which allows other chips to phase synchronize. Additionally, a hybrid switch is contemplated for short-reach LED signals and an OCS for long-reach signals. In the hybrid approach, the plurality of input ports and the plurality of output ports are short reach devices, and further including one or more long reach optical modems connected to one or more of the output ports. The short reach devices can be ten meter modems, and the one or more long reach optical modems can be coherent modems.
[0116] A full 3D monolithic integration of the crosspoint switch of the present disclosure is also contemplated, which allows a vertical interconnect that is very short and thus low-capacitance relative to existing 2D tiled structures. Referring back to
[0117] The optical switch system of the present disclosure provides a combination of LED arrays, PDs, imaging fiber bundles, and crosspoint switch on a single chip. A 3D stackup of LED, PD, and crosspoint array dies results in substantial density and bandwidth increase along with a concentration of multiple imaging fiber bundles on a single chip using an optical taper. Embodiments provide dedicated LEDs for clock and address, with Clocking and Address shared across several LED data channels that form a port. Additionally, BoW switching is utilized as opposed to switching serialized signals, and IO is accessible from the surface of the switch rather than its edges.
Conclusion
[0118] It will be appreciated that some embodiments described herein may include or utilize one or more generic or specialized processors (one or more processors) such as microprocessors; Central Processing Units (CPUs); Digital Signal Processors (DSPs): customized processors such as Network Processors (NPs) or Network Processing Units (NPUs), Graphics Processing Units (GPUs), or the like; Field-Programmable Gate Arrays (FPGAs); and the like along with unique stored program instructions (including both software and firmware) for control thereof to implement, in conjunction with certain non-processor circuits, some, most, or all of the functions of the methods and/or systems described herein. Alternatively, some or all functions may be implemented by a state machine that has no stored program instructions, or in one or more Application-Specific Integrated Circuits (ASICs), in which each function or some combinations of certain of the functions are implemented as custom logic or circuitry. Of course, a combination of the aforementioned approaches may be used. For some of the embodiments described herein, a corresponding device in hardware and optionally with software, firmware, and a combination thereof can be referred to as circuitry configured to, logic configured to, etc. perform a set of operations, steps, methods, processes, algorithms, functions, techniques, etc. on digital and/or analog signals as described herein for the various embodiments.
[0119] Moreover, some embodiments may include a non-transitory computer-readable medium having instructions stored thereon for programming a computer, server, appliance, device, at least one processor, circuit/circuitry, etc. to perform functions as described and claimed herein. Examples of such non-transitory computer-readable medium include, but are not limited to, a hard disk, an optical storage device, a magnetic storage device, a Read-Only Memory (ROM), a Programmable ROM (PROM), an Erasable PROM (EPROM), an Electrically EPROM (EEPROM), Flash memory, and the like. When stored in the non-transitory computer-readable medium, software can include instructions executable by one or more processors (e.g., any type of programmable circuitry or logic) that, in response to such execution, cause the one or more processors to perform a set of operations, steps, methods, processes, algorithms, functions, techniques, etc. as described herein for the various embodiments.
[0120] Although the present disclosure has been illustrated and described herein with reference to preferred embodiments and specific examples thereof, it will be readily apparent to those of ordinary skill in the art that other embodiments and examples may perform similar functions and/or achieve like results. All such equivalent embodiments and examples are within the spirit and scope of the present disclosure, are contemplated thereby, and are intended to be covered by the following claims. Moreover, it is noted that the various elements, operations, steps, methods, processes, algorithms, functions, techniques, etc. described herein can be used in any and all combinations with each other.