GEARBOX WITH NO BREAK IN TORQUE
20250042506 ยท 2025-02-06
Inventors
Cpc classification
B62M17/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A gearbox having a primary shaft, a secondary shaft, gears forming the gear ratios, sliding gears providing the changes in gear ratio, and forks, each fork having a guide finger and a control barrel. The primary and secondary shafts are connected to one another by the gears. Each gear includes a wheel connected fixedly in terms of rotation to a shaft, and an idling pinion mounted on the other shaft. Each idling pinion includes claws. Each sliding gear collaborates with one or two idling pinions and is moved towards the associated one or two idling pinions by a fork. Each sliding gear includes claws that complement the claws of the idling pinion or pinions with which it collaborates. The barrel includes guide members, each guide member guides the guide finger of the fork. The assembly including the forks, sliding gears, idling pinions and guide members forms a gear selection system.
Claims
1-13. (canceled)
14. A gearbox comprising: forks, each fork comprising a guide finger; a control barrel comprising guide members, each guide member being configured to guide the guide finger of a corresponding fork; gears forming gear ratios; a primary shaft and a secondary shaft connected together by the gears; each gear comprising a gear wheel rotatably linked to one of the primary shaft and the secondary shaft, and an idler pinion mounted on the other of the primary shaft and secondary shaft, which mesh with one another, each idler pinion comprising first claws; sliding gears to ensure shifting of the gear ratios, each sliding gear being configured to cooperate with one or two idler pinions; said each sliding gear being configured to move towards associated one or two idler pinions by the fork; said each sliding gear comprising second claws complementary to the first claws of the one or two idler pinions cooperating with said each sliding gear; wherein all of the forks, the sliding gears, the idler pinions and the guide members of the control barrel of the gearbox forming a gear selection system; the corresponding fork, an associated sliding gear, the one or two idler pinions cooperating with the associated sliding gear and the guide member associated with the corresponding fork forming elements of a subassembly of the gear selection system; and wherein one element of each subassembly comprises an elastic return element, when a new gear ration is engaged, the elastic return element being configured engaged, to uncouple the associated sliding gear from the idler pinion of a gear forming a previously engaged gear ratio.
15. The gearbox of claim 14, wherein, in said each subassembly, the corresponding fork comprises the elastic return element.
16. The gearbox of claim 15, wherein the corresponding fork comprises at least one flexible blade forming the elastic return element.
17. The gearbox of claim 15, wherein the guide finger of the corresponding fork is referred to as an oscillating guide finger, the oscillating guide finger held at a neutral position by springs, the oscillating guide finger and the springs forming the elastic return element.
18. The gearbox of claim 14, wherein, in said each subassembly, the associated sliding gear or the one or two idler pinions cooperating with the associated sliding gear comprises the elastic return element.
19. The gearbox of claim 18, wherein, when the one or two idler pinions cooperating with the associated sliding gear comprises the elastic return element, each idler pinion of the one or two idler pinions comprises: an outer portion comprising a bearing lateral face; a central portion insertable into the outer portion, the central portion being provided with the first claws, the central portion being rotatably linked to the outer portion but free in translation; and a spring positioned between the bearing lateral face of the outer portion and the central portion, the spring comprising a first end and a second end, the spring being fixedly held at the first end to the outer portion and held at the second end to the central portion, and the spring forming the elastic return element.
20. The gearbox of claim 14, wherein, in said each subassembly, the guide member comprises the elastic return element.
21. The gearbox of claim 20, wherein the guide member comprises: an annular part affixed to the control barrel, rotatably linked to the control barrel but movable in translation according to a barrel axis and over a predefined distance, the annular part comprising a track extending over a circumferential surface of the track; and at least one spring arranged against the annular part, at a level of at least one lateral face of the annular part, said at least one spring comprising a first end and a second end, said at least one spring being connected at the first end to the annular part and connected at the second end to a fixed stop on the control barrel, and said at least one spring forming the elastic return element.
22. The gearbox of claim 14, wherein the second claws of the sliding gears and the first claws of the idler pinions of the gear selection system are complementary wolf teeth-type claws.
23. The gearbox of claim 14, wherein the second claws of the sliding gears and the first claws of the idler pinions of the gear selection system are tenons.
24. The gearbox of claim 14, wherein each tenon comprises a trapezoidal section.
25. The gearbox of claim 14, wherein the one or two idler pinions of said each subassembly comprises protruding elements between the first claws.
26. The gearbox of claim 14, further comprising an anti-neutral blocking system.
27. The gearbox of claim 14, further comprising, when the associated sliding gear cooperates with two idler pinions, spacers to maintain a spacing between the two idler pinions.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0080] The invention will be better understood upon reading the following description, given as a non-limiting example, and made with reference to the following figures:
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[0108] In these figures, identical reference numerals from one figure to another designate identical or similar elements. Moreover, for clarity, the drawings are not plotted to scale, unless stated otherwise.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0109] A gearbox 1 according to the invention is now described according to two versions. Regardless of the version, the gearbox 1 according to the invention advantageously enables gear shifts with no break in torque, whether during an acceleration, by a gear shift to the upper gear, or during a deceleration, by a gear shift to the lower gear and/or a downshift with engine braking.
[0110] In the first version, the gearbox 1 is suitable for use on cycles provided with a crankset, with or without an electric motor (of the electrically-assisted bicycle type, known under the acronym VAE).
[0111] In a second version, the gearbox 1 is suitable for use on vehicles provided with a heat engine and using an engine brake, such as for example a kart, a motorcycle, a car.
[0112] In the two versions that will be described, the gearbox 1 is a six-gear gearbox. Nevertheless, the number of gear ratios does not limit the invention. Thus, it is possible to adapt the gearbox to the desired number of gear ratios, whether this number is even or odd.
First Version of the Gearbox
[0113]
[0114] The gearbox 1 is intended to be positioned between a rear wheel 901 and an electric motor 902, in connection with a crankset 903.
[0115] In
[0116] The gearbox 1 is illustrated in detail in
[0117] The gearbox 1 comprises a first shaft, so-called the primary shaft 10. The primary shaft 10 has, as an axis of rotation, an axis so-called the first axis of rotation 11. The primary shaft 10 extends according to said first axis of rotation. The primary shaft 10 is configured to be driven in rotation about said first axis of rotation.
[0118] Preferably, the primary shaft 10 is guided in rotation about said first axis of rotation by ball bearings 13 and/or needle bearings 14, arranged for example at the two longitudinal ends of the primary shaft.
[0119] In this first version, the primary shaft 10 is intended and configured to be connected to the engine output, most often coaxial with the crankset 903, of the electrically-assisted bicycle 900, via an angle bevel gear. For example, the angle bevel gear is formed by a crown with a conical toothing 12a and a pinion with a conical toothing 12b, with substantially perpendicular axes, engaged with one another.
[0120] In one embodiment, the bevel pinion 12b drives the primary shaft 10 in the clockwise direction, when viewed in the direction of advance of the electrically-assisted bicycle.
[0121] Preferably, the clearance between the teeth of the angle bevel gear may be meticulously adjusted by means of a needle stop 15 accurately positioned by the support of a fine-pitch screw 16, as illustrated in
[0122] The gearbox 1 further comprises a second shaft, so-called the secondary shaft 20. The secondary shaft 20 has, as an axis of rotation, an axis so-called the second axis of rotation 21. The secondary shaft 20 extends according to said second axis of rotation. The secondary shaft 20 is configured to be driven in rotation about the second axis of rotation 21. Preferably, said second axis of rotation is distinct from the first axis of rotation 11. Thus, the secondary shaft 20 is parallel to the primary shaft 10, and non-coaxial therewith.
[0123] Preferably, the secondary shaft 20 is guided in rotation about said second axis of rotation by ball bearings 13 and/or needle bearings 14, arranged for example at the two longitudinal ends of the secondary shaft 20.
[0124] In this first version of the gearbox, the secondary shaft 20 is intended and configured to be connected to the rear wheel 901 of the electrically-assisted bicycle 900. A transmission shaft 905 and an angle bevel gear (visible in
[0125] In another embodiment, the secondary shaft may be connected to a pinion cooperating with a chain or a belt, notched or not.
[0126] The secondary shaft 20 is configured to rotate in the direction opposite to that of the primary shaft 10.
[0127] The primary shaft 10 and the secondary shaft 20 are connected together via gears E1, E2, E3, E4, E5, E6 forming distinct gear ratios.
[0128] Preferably, the number of gears is even.
[0129] Preferably, the gearbox 1 comprises at least four gears.
[0130] In the examples illustrated in the figures, yet not limiting the invention, the primary shaft 10 and the secondary shaft 20 are connected together by six successive gears E1, E2, E3, E4, E5, E6, forming six distinct gear ratios.
[0131] Each gear E1, E2, E3, E4, E5, E6 is formed by a gear wheel, P1, P2, P3, P4, P5, P6, driven in rotation by one of the two shafts, and an idler pinion S1, S2, S3, S4, S5, S6, mounted on the other shaft, which mesh with one another.
[0132] The wheels P1, P2, P3, P4, P5, P6 are aligned next to one another over a portion of the length of the shaft that carries them. Each of the wheels P1, P2, P3, P4, P5, P6 meshes with one of the idler pinions S1, S2, S3, S4, S5, S6 aligned in correspondence over a portion of the length of the shaft carrying said idler pinions. Each wheel P1, P2, P3, P4, P5, P6 is constantly meshed with the associated idler pinion S1, S2, S3, S4, S5, S6.
[0133] Each wheel P1, P2, P3, P4, P5, P6 is fixedly linked in rotation and in translation with the shaft that carries it.
[0134] Each idler pinion S1, S2, S3, S4, S5, S6 is fixedly linked in translation and mounted free in rotation on the shaft that carries it.
[0135] In the described embodiment, and without this limiting the invention, all wheels P1, P2, P3, P4, P5, P6 are arranged on the primary shaft 10 and all idler pinions S1, S2, S3, S4, S5, S6 are arranged on the secondary shaft 20.
[0136] In one embodiment, illustrated in
[0137] In another embodiment, and without departing from the scope of the invention, the gear wheels and the idler pinions have a helical or epicyclical toothing, etc.
[0138] In one embodiment, circlips 39 enable lateral holding of the idler pinions on the secondary shaft 20.
[0139] Each gear E1, E2, E3, E4, E5, E6 defines a gear ratio with a clean reduction ratio.
[0140] Thus, for example, and as illustrated in
[0141] Each idler pinion S1, S2, S3, S4, S5, S6 comprises claws 31 at the level of one of its lateral faces 32.
[0142] In one embodiment, the claws 31 are formed on a lateral face of the annular element 30 forming said idler pinion. Such an embodiment is visible in
[0143] In another embodiment, to overcome the reduced diameters of the idler pinions, the claws 31 are formed on a flange 33 fastened on a lateral face 32 of the annular element 30 forming said idler pinion. Such an embodiment is visible in
[0144] In a preferred embodiment of the claws, as illustrated in
[0145] The wolf teeth have a sawtooth-like general shape having two adjacent sides forming therebetween an angle smaller than or equal to 90.
[0146] The gearbox 1 further comprises sliding gears C1, C2, C3 and forks F1, F2, F3, adapted to participate in shifting of the gear ratios.
[0147] There are as many sliding gears as forks in the gearbox.
[0148] A sliding gear C1, C2, C3 is configured to mechanically connect an idler pinion S1, S2, S3, S4, S5, S6 in rotation to the shaft that carries it, upon engagement of a gear ratio.
[0149] A sliding gear C1, C2, C3 is fixedly linked in rotation to the shaft that carries it and movable in translation on said shaft, according to the axis of rotation of said shaft, to enable gripping thereof with the adjacent idler pinion. Next, the term clutch will be used when a sliding gear is in cooperation with an idler pinion so that a gear ratio is engaged. The term declutch will be used when a sliding gear is cleared from the idler pinion so that the gear ratio is disengaged.
[0150] Preferably, each sliding gear C1, C2, C3 is configured to be able to be associated with two consecutive idler pinions of the same shaft.
[0151] Thus, each sliding gear C1, C2, C3 is linked in rotation to the shaft carrying the two idler pinions, in the example to the secondary shaft 20, and movable in translation on said secondary shaft, according to the second axis of rotation, according to two directions.
[0152] In other words, the gear ratios are assembled in pairs with a sliding gear C1, C2, C3 which engages, on the one hand, one of the two associated idler pinions by moving in one direction and, on the other hand, the other idler pinion moving in the other direction.
[0153] Preferably, these pairs of idler pinions are arranged in a manner allowing engaging two numerically successive gear ratios with different sliding gears.
[0154] In a first embodiment of the arrangement of the gears, not limiting the invention, and as illustrated in
[0155] Thus, the sliding gears C1, C2, C3 are three in number in this example and so-called first, second and third sliding gear. They are all mounted on the secondary shaft 20 and are respectively positioned between the first and third idler pinions S1, S3, the second and fifth idler pinions S2, S5 and the fourth and sixth idler pinions S4, S6. The sliding gears C1, C2 and C3 respectively allow engaging the 1.sup.st and 3.sup.rd gears, the 2.sup.nd and 5.sup.th gears, and the 4.sup.th and 6.sup.th gears.
[0156] Each sliding gear C1, C2, C3 comprises an annular element 40 having an inner periphery 41 and an outer periphery 42.
[0157] In one embodiment, illustrated in
[0158] Advantageously, these longitudinal splines 411 enable the translation but block the rotation of the sliding gear C1, C2, C3 relative to the secondary shaft 20 with which it is associated.
[0159] Each sliding gear comprises, at the outer periphery 42, a circular groove 421 intended to receive a fork.
[0160] Each sliding gear comprises claws 44 at the level of lateral faces 43. The claws 44 of a lateral face 43 of a sliding gear are complementary to the claws 31 of the idler pinion located opposite said lateral face and are intended to cooperate with said claws of said idler pinion.
[0161] Advantageously, each sliding gear C1, C2, C3 is able to take on at least three different positions: a neutral position and two clutched positions.
[0162] In the neutral position, the sliding gear is positioned between the two associated adjacent idler pinions such that it is cleared from the gear ratios. The claws 44 of each lateral face 43 of the sliding gear are positioned at a distance from the claws 31 of each idler pinion facing one another.
[0163] In one clutched position, the sliding gear is clutched with one of the two associated idler pinions, so as to engage the associated gear ratio.
[0164] In the other clutched position, the sliding gear is clutched with the other associated idler pinion so as to engage the associated gear ratio.
[0165] In one embodiment, illustrated in
[0166] In a preferred embodiment of claws of a sliding gear, the claws 44 are in the form of wolf teeth capable of cooperating with the wolf teeth of the associated idler pinion.
[0167] Hence, the wolf teeth 44 of a lateral face 43 of a sliding gear are complementary to the wolf teeth 31 of the associated idler pinion. The wolf teeth 44 of a lateral face 43 of a sliding gear are inclined so as to achieve a unidirectional freewheel coupling. The wolf teeth 31 of the idler pinion grip the wolf teeth 44 of a lateral face 43 of an associated sliding gear, causing the rotational drive of said secondary shaft and escape in the opposite direction, like freewheel pawls.
[0168] The wolf teeth of a sliding gear or of an idler pinion have a sawtooth-like general shape having two adjacent sides forming therebetween an angle smaller than or equal to 90 and an angle (illustrated in
[0169] In turn, the forks F1, F2, F3 ensure the translational movements of the sliding gears C1, C2, C3, a fork cooperating with a sliding gear. Thus, a first fork F1 cooperates with the first sliding gear C1, a second fork F2 cooperates with the second sliding gear C2, a third fork F3 cooperates with the third sliding gear C3.
[0170] The forks F1, F2, F3 are configured to slide in translation on a guide axis 55. Preferably, said guide axis is parallel to the primary 10 and secondary 20 shafts, in a non-coaxial manner. For example, said guide axis may be a profile such as a rod with a circular cross-section, as illustrated in
[0171] Preferably, each fork F1, F2, F3 comprises, as illustrated in
[0172] Each fork F1, F2, F3 further comprises a core 53 comprising a through bore 531 intended to receive the guide axis 55. Said core and the body 51 of said blade are fixedly linked to one another.
[0173] Advantageously, the through orifice 511 comprises, as illustrated in
[0174] Each fork F1, F2, F3 further comprises a guide finger 54 intended to be connected to a control barrel 60. Preferably, and as illustrated in
[0175] The forks F1, F2, F3 are driven in translation along the guide axis 55, via the guide fingers 54, by the control barrel 60.
[0176] For example, the control barrel 60, or more simply the barrel, is, as illustrated in
[0177] The barrel 60 comprises guide members. Each guide member is configured to guide a guide finger 54 of a fork F1, F2, F3.
[0178] In one embodiment, the guide members are tracks T1, T2, T3. Each track T1, T2, T3 is configured to receive a guide finger 54 of a fork F1, F2, F3.
[0179] Each track T1, T2, T3 extending globally over a circumferential surface of the barrel 60.
[0180] In a preferred embodiment, each track T1, T2, T3 is in the form of a groove formed in the barrel, extending from the circumferential surface of the barrel 60.
[0181] In another embodiment, illustrated in
[0182] Each track T1, T2, T3 extends generally over a circumferential surface of the associated annular part A1, A2, A3.
[0183] In a preferred embodiment, each track T1, T2, T3 is in the form of a groove formed in the associated annular part A1, A2, A3, extending from the circumferential surface of said annular part.
[0184] In the example illustrated in
[0185] In the example illustrated in
[0186] Each track T1, T2, T3 consists of different sections. Some sections, called straight sections 62, extend in a plane perpendicular to the barrel axis 61, whereas other sections, so-called ramp or cam sections 63, extend in a plane that is inclined with respect to the barrel axis 61.
[0187] Advantageously, each of the tracks T1, T2, T3 forms a guide for the guide finger 64 of the associated fork F1, F2, F3. In other words, the tracks T1, T2, T3 actually direct the movement of the guide fingers 54 of the forks F1, F2, F3, and therefore the movement of the forks F1, F2, F3 along the guide axis and consequently the movement of the associated gears C1, C2, C3.
[0188] The rotation of the barrel 60 about the barrel axis 61 is performed for example by maneuvering means arranged on the barrel.
[0189] For example, and as illustrated in
[0190] In this example, the maneuvering means advantageously allow rotating the barrel 60 about the barrel axis 61, in both directions of rotation, with one single command.
[0191] The rotation of said barrel 60 about the barrel axis 61 simultaneously brings each fork guide finger 54 into a section of the associated track. When a guide finger 54 of a fork F1, F2, F3 is located in a straight section 62, the rotation of the barrel 60 does not impose any translational movement of the guide finger 54, and therefore no translation of said fork along its guide axis. When a guide finger 54 of a fork F1, F2, F3 is located in a ramp section 63, the rotation of the barrel 60, by a cam effect, causes a translation of the guide finger 54 and consequently a translation of said fork along its guide axis 12.
[0192]
[0193] The arrangement of the tracks T1, T2, T3 of the barrel 60 allows obtaining the 6 gear ratios.
[0194] The first track T1 (the leftmost track in
[0195] 1.sup.st gear ratio (corresponding to the positioning of the sections of the tracks as shown by a first horizontal line H1 in
[0199] 2.sup.nd gear ratio (corresponding to the positioning of the sections of the tracks as shown by a second horizontal line H2 in
[0202] One could notice, on the flat pattern of
[0203] 3.sup.rd gear ratio (corresponding to the positioning of the sections of the tracks as shown by a third horizontal line H3 in
[0206] 4.sup.th gear ratio (corresponding to the positioning of the sections of the tracks as shown by a fourth horizontal line H4 in
[0209] 5.sup.th gear ratio (corresponding to the positioning of the sections of the tracks as shown by a fifth horizontal line H5 in
[0212] 6.sup.th gear ratio (corresponding to the positioning of the sections of the tracks as shown by a sixth horizontal line H6 in
[0215] One could observe, on the flat pattern of
[0216] In an improved embodiment of the barrel 60, illustrated in
[0217] Besides the gear ratios, the gearbox 1 may also comprise a neutral point. This neutral point is characterized by a positioning of all of the sliding gears C1, C2, C3 at the neutral.
[0218] Besides the indexing notches 65 for each gear of the gearbox, the indexing wheel 64 of the barrel 60 comprises over the circumference of said barrel an additional indexing notch for positioning at the neutral point. Preferably, this additional indexing notch is formed between the indexing notch for the 1.sup.st gear and the indexing notch for the 6.sup.th gear. Thus, the gear program is established as follows: 0, 1.sup.st, 2.sup.nd, 3.sup.rd, 4.sup.th, 5.sup.th, 6.sup.th.
[0219] These indexing notches 65 are intended to cooperate, for example, with an indexing finger 66 pushed by a spring 66b (visible in
[0220] In one embodiment, illustrated in
[0221] In a particular embodiment of the gearbox, not illustrated in the figures, said gearbox comprises a means for blocking the barrel 60 in rotation. Advantageously, this rotation blocking means allows blocking the rotation of the barrel on the indexing notch associated with the neutral point. Thus, at the neutral point, the crankset rotates off-load. Such a blocking means forms an anti-theft device for the bicycle.
[0222] In one embodiment, this blocking means is a mechanical system, preferably actuated by a key.
[0223] In other embodiments, this blocking means is a mechatronic system, preferably actuated by a remote control or a smartphone.
[0224] All of the forks F1, F2, F3, the sliding gears C1, C2, C3, the pinions S1, S2, S3, S4, S5, S6 and the guide members of the barrel of the gearbox as described before form a gear selection system. This gear selection system actively ensures shifting of the gear ratios.
[0225] By subassembly of the gear selection system, or simply subassembly, it should be understood a fork, the sliding gear, the two idler pinions and the guide member associated together.
[0226] In the case where a sliding gear is intended to cooperate with only one single idler pinion, a subassembly is formed by a fork, the sliding gear, the idler pinion and the guide member associated together.
[0227] According to the invention, one of the elements of each subassembly comprises an elastic return means. Advantageously, such an elastic return means allows timing the operation of clutching a gear ratio and the operation of declutching from another gear ratio, during a gear shift.
[0228] In a first embodiment, in a subassembly, the fork F1, F2, F3 comprises the elastic return means.
[0229] Preferably, in all subassemblies, the fork F1, F2, F3 comprises the elastic return means.
[0230] In a fork first configuration, the blade 50 of the fork forms the elastic return means. Thus, said blade is configured to deform elastically.
[0231] For example, said blade is a flexible blade. At rest, i.e. without stress exerted thereon, the blade 50 of the fork F1, F2, F3 extends in a plane substantially perpendicular to the guide axis 55. Under stress, the blade 50 bends so that it no longer extends in a plane substantially perpendicular to the guide axis.
[0232] For example, said flexible blade may be made of a spring steel sheet metal material.
[0233] In an improved embodiment, the flexible blade of the fork F1, F2, F3 may have, on each of the faces 56 of the flexible blade, and at the free ends 521 of each branch 52, a protuberance 522, for example shaped like a hemispherical dome. Advantageously, these protuberances 522 allow reducing the contact area of the fork with walls 422 of the circular groove 421 of the associated sliding gear, on which said fork can momentarily exert a lateral pressure.
[0234] Thanks to its elasticity, the flexible blade advantageously allows timing clutching or declutching of a sliding gear with/from an idler pinion during a gear shift, as will be explained later on in an example of operation.
[0235] In an improved variant of the fork first configuration, as illustrated in
[0236] Advantageously, such a fork F1, F2, F3 allows differentiating more easily the force of meshing of the associated sliding gear C1, C2, C3 into the idler pinion and the force of extraction of said sliding gear from the idler pinion.
[0237] Preferably, the two flexible blades 50 are spaced apart by a spacer element 57, as illustrated in
[0238] In an improved embodiment, each flexible blade 50 of the fork F1, F2, F3 may have, on a face 56 facing one of the walls 422 of the circular groove 421 of the associated sliding gear, and at the free ends 521 of each branch 52, a protuberance 522, for example shaped like a hemispherical dome.
[0239] Such a fork may be mechanically assembled as follows: the core 53, a washer 58, a first flexible blade 50, the spacer element 57, a second flexible blade 50, another washer 58 then a nut 59 configured to clamp all of the parts forming the fork F1, F2, F3 together. Each of said parts comprises an orifice for the passage of the guide axis.
[0240] Preferably, the washers 58 are tab washers. Advantageously, the tab washers allow differentiating the elastic force for meshing of the associated sliding gear into the idler pinion and the elastic force for extracting said sliding gear from the idler pinion. The length and the shape of said tabs of a washer have an influence on the quality of elasticity of the fork.
[0241] In this fork first configuration, the guide member is either a track T1, T2, T3 extending over the circumferential surface of the barrel or an annular part A1, A2, A3 comprising a track T1, T2, T3 extending over the circumferential surface of the annular part A1, A2, A3, said annular part being fixedly connected to the barrel, or made in one-piece with the barrel.
[0242] In this fork first configuration, the movement of the guide finger directly drives the fork, in particular the blade 50, independently of the elastic return means.
Example of Operation of the Gearbox for this Fork First Configuration
[0243] In this embodiment, for each subassembly, the elastic return means is a flexible blade 50 of the fork. It is clear that the operation of the gearbox 1 described hereinafter can be transposed to any other elastic return means. Similarly, the elastic return means used in each subassembly may be different. In this example, the sliding gear cooperates with two idler pinions.
[0244] For example, the gearbox 1 is set in the 1.sup.st gear. In other words, as described before and illustrated in
[0245] To perform a gear shift from the 1.sup.st t gear to the 2.sup.nd gear, the cyclist manipulates the selector, located at the handlebar. The selector acts on the barrel 60, via the maneuvering means. The barrel 60 then rotates until the indexing finger 66 is positioned in an indexing notch 65 of the indexing wheel 64 of the barrel 60 corresponding to the 2.sup.nd gear.
[0246] All of the guide fingers 54 then move simultaneously while following the imposed movements of their respective tracks (cf. flat pattern): [0247] the guide finger 54 of the second fork F2 follows the second track T2, moving said second fork F2 in translation on the guide axis 55, to move the second sliding gear C2 in translation towards the second idler pinion S2 until clutching, [0248] the guide finger 54 of the first fork F1 follows the first track T1, moving said first fork F1 in translation on the guide axis, to move the first sliding gear C1 in translation and return it to the neutral, [0249] the guide finger 54 of the third fork F3 follows the third track T3, not moving the third fork F3, or the third sliding gear C3, in translation; the third sliding gear C3 remains in the neutral position.
a) Engagement of the 2.SUP.nd .Gear
[0250] The second sliding gear C2 is moved in translation towards the second idler pinion S2. The second sliding gear C2, secured to the secondary shaft 20, rotates, even during movement thereof.
[0251] Throughout the description, by two secured parts or two parts linked/connected together, it should be understood two mechanically linked parts enabling at least one degree of freedom.
[0252] Yet, if, when the claws 44 of the second sliding gear C2 arrive at the complementary claws 31 of the second idler pinion S2, the claws of said second sliding gear C2 cannot cooperate with the complementary claws 31 of said second idler pinion S2, because the claws 44 of the second sliding gear C2 are not in-phase with the complementary claws 31 of the second idler pinion S2, thanks to its elasticity, the blade 50 of the second fork F2 will bend temporarily and be under stress.
[0253] As soon as the second sliding gear C2 has performed a sufficient rotation with the secondary shaft 20 in movement, enabling its claws 44 to fit in the complementary claws 31 of the second idler pinion S2, because of its elasticity, the blade 50 of the second fork F2 will automatically return to its rest state, exerting a pressing force on the second sliding gear C2 to push it laterally towards the second idler pinion S2, clutching of the second sliding gear C2 with the second idler pinion S2 and engaging the 2.sup.nd gear.
[0254] Thus, the elasticity of the blade of the second fork F2 enables the second sliding gear C2, which should be coupled with the second idler pinion S2, to wait for phasing of the different claws and that being so without effort.
b) Disengagement of the 1.SUP.st .Gear
[0255] The guide finger 54 of the first fork F1 is moved in translation, driving said first fork in translation to move the first sliding gear C1 in translation towards its neutral position.
[0256] Yet, as long as the 1.sup.st gear is engaged, the first idler pinion S1 is under pressure and it is impossible to declutch the first sliding gear C1 from said first idler pinion S1.
[0257] Thanks to its elasticity, the blade 50 of the first fork F1 will bend and be under stress.
[0258] As soon as the 2.sup.nd gear is engaged, the idler pinion of the 1.sup.st t gear will start rotating less quickly than the secondary shaft 20 which carries it and the pressure on the first sliding gear S1 will then be released. The claws 44 of said first sliding gear C1 and the claws 31 of the first idler pinion S1 are then naturally uncoupled.
[0259] Thanks to its elasticity, the blade 50 of the first fork F1 will then automatically return to its rest state, exerting a return force on the first sliding gear C1 to bring it back into its neutral position after declutching from the first idler pinion S1.
[0260] Thus, the elasticity of the blade 50 of the first fork F1 enables the first sliding gear C1, which should be uncoupled from the first idler pinion S1, to return to its neutral position, to wait for the pressure on said first idler pinion S1 to be released, smoothly, without effort and naturally.
[0261] Advantageously, thanks to the elasticity of the blade 50 of the forks F1, F2, F3, such a gearbox 1 according to the invention allows simultaneously programming the engagement of a gear and the disengagement of the other gear.
[0262] Advantageously, thanks to the elasticity of the blade 50 of the forks, the gearbox 1 according to the invention enables the simultaneous engagement of two successive gears for a very short time, in the range of one millisecond to one second for example.
[0263] In a fork second configuration, as illustrated in
[0264] The guide finger 54 oscillates about an axis, called pivot axis 542, an axis perpendicular to the guide axis 55. Preferably, the guide axis extends in a plane substantially formed by the blade 50 of the fork, when the associated sliding gear is in the neutral position.
[0265] Preferably, the guide finger 54, so-called the oscillating guide finger, partially fits in the core 53 of the fork. Thus, the core 53 advantageously serves as a support for said pivot axis.
[0266] The core 53 further comprises an aperture 532 for the passage of the guide finger 54. Said aperture has a dimension larger than the dimension, in cross-section, of the guide finger 54 to enable movement of said guide finger in said aperture.
[0267] The springs 541 are arranged on either side of the guide finger 54, in the core 53. At rest, or in the minimum stress state, the springs 541 hold the guide finger 54 centered in the aperture 532 of the core.
[0268] The guide finger 54 cooperates with the fork F1, F2, F3, pivoting of the guide finger causing the lateral movement of the fork.
[0269] In this fork second configuration, the blade 50 of said fork is a rigid blade. The blade 50 may be made in one-piece with the core 53 or be fixedly connected to the core 53.
[0270] In this fork second configuration, the guide member is either a track T1, T2, T3 extending over the circumferential surface of the barrel or an annular part A1, A2, A3 comprising a track T1, T2, T3 extending over the circumferential surface of the annular part A1, A2, A3, said annular part being fixedly linked to, or made in one-piece with, the barrel.
Example of Operation of the Gearbox for this Fork Second Configuration
[0271] In this example, the elastic return means is the same for each subassembly. Similarly, the elastic return means used in each subassembly may be different.
[0272] In this example, for each subassembly, the sliding gear cooperates with two idler pinions. The sliding gear and the two idler pinions do not comprise any elastic return means.
[0273] For example, the gearbox 1 is set in the 2.sup.nd gear. In other words, as described before and illustrated in
[0274] To perform a gear shift from the 2.sup.nd gear to the 3.sup.rd gear, the cyclist manipulates the selector, located at the handlebar. The selector acts on the barrel 60, via the maneuvering means. The barrel 60 then rotates until the indexing finger 66 is positioned in an indexing notch 65 of the indexing wheel 64 of the barrel corresponding to the 3.sup.rd gear.
[0275] All of the guide fingers 54 then move simultaneously while following the imposed movements of their respective tracks (cf. flat pattern): [0276] the guide finger 54 of the first fork F1 follows the first track T1, moving the first fork F1, and its core 53, in translation on its guide axis 55, to move the first sliding gear C1 in translation towards the third idler pinion S3 until clutching, [0277] the guide finger 54 of the second fork F2 follows the second track T2, moving the second fork F2, and its core 53, in translation on the guide axis 55, to move the second sliding gear C2 in translation and return it to the neutral, [0278] the guide finger 54 of the third fork F3 follows the third track T3, not moving the third fork F3, or the third sliding gear C3, in translation; the third sliding gear C3 remains in the neutral position.
a) Engagement of the 3.SUP.rd .Gear
[0279] The first sliding gear C1 is moved in translation towards the third idler pinion S3. The first sliding gear C1, secured to the secondary shaft 20, rotates, even during movement thereof.
[0280] Yet, if, when the claws 44 of the first sliding gear C1 arrive at the complementary claws 31 of the third idler pinion S3, the claws 44 of said first sliding gear C1 cannot cooperate with the complementary claws 31 of said first idler pinion S1, because the claws of the first sliding gear C1 are not in-phase with the complementary claws of the first idler pinion S1, the translation of the first sliding gear C1 is blocked, simultaneously blocking the translation of the first fork F1 and of its core 53 on the guide axis 55. The guide finger 54 of the first fork F1 continues to follow the first track T1, while shifting into the aperture 532 of the core 53 and compressing one of the springs 541 in said core, which is then temporarily under stress.
[0281] As soon as the first sliding gear C1 has performed a sufficient rotation with the secondary shaft 20 in movement, enabling its claws 44 to fit in the complementary claws 31 of the third idler pinion S3, because of its elasticity, the compressed spring will automatically return to its rest state, causing movement of the core 53 from the first fork F1 along the guide axis 55, and therefore movement of the blade 50 of the first fork F1 and of the associated first sliding gear C1. Thus, the first sliding gear C1 is pushed laterally towards the third idler pinion S3, clutching the first sliding gear C1 with the third idler pinion S3 and engaging the 3.sup.rd gear.
b) Disengagement of the 2.SUP.nd .Gear
[0282] The guide finger 54 of the second fork F2 is moved in translation, driving said fork in translation to move the second sliding gear C2 in translation towards its neutral position.
[0283] Yet, as long as the 2.sup.nd gear is engaged, the second idler pinion S2 is under pressure and it is impossible to declutch the second sliding gear C2 from the second idler pinion S2.
[0284] The translation of the second sliding gear C2 is temporarily blocked, simultaneously blocking the translation of the second fork F2 and of its core 53 on the guide axis 55. The guide finger 54 of the second fork F2, which continues to follow the second track T2, while shifting into the aperture 532 of the core 53, and compressing one of the springs 541 in said core, which is then temporarily under stress.
[0285] As soon as the 3.sup.rd gear is engaged, the idler pinion of the 2.sup.nd gear will start rotating less quickly than the secondary shaft 20 which carries it and the pressure on the second sliding gear S2 will then be released. The claws of the second sliding gear C2 and those of the second idler pinion S2 are then naturally uncoupled.
[0286] Because of its elasticity, the compressed spring will automatically return to its rest state, causing movement of the core 53 of the second fork F2 along the guide axis 55, and therefore movement of the blade 50 of the second fork F2 and of the associated second sliding gear C2. Thus, the second sliding gear C2 is spaced apart laterally from the second idler pinion S2 and brought back into its neutral position after declutching from the second idler pinion S2.
[0287] Thus, the elasticity of the spring in the core of the second fork F2 enables the second sliding gear C2, which should be uncoupled from the second idler pinion S2, to return to its neutral position, to wait for the pressure on said second idler pinion S1 to be released, smoothly, without effort and naturally.
[0288] In a second embodiment, in a subassembly, each idler pinion S1, S2, S3, S4, S5, S6 comprises the elastic return means.
[0289] Preferably, in all subassemblies, each idler pinion comprises the elastic return means.
[0290] An idler pinion comprises, as illustrated in
[0294] On the outer periphery 352 of the outer portion 35, the straight toothing of the idler pinion is found, for the gear with the straight toothing of the associated wheel.
[0295] The inner periphery 351 of the outer portion 35 comprises longitudinal grooves 354.
[0296] The central portion 34 comprises, at an outer periphery 342, longitudinal grooves 344 complementary to the longitudinal grooves 354 of the inner periphery 351 of the outer portion 35, to advantageously ensure the rotational connection of said central portion with the outer portion, while enabling a translational movement of said central portion in/out of the outer portion, according to the second axis of rotation 21.
[0297] The central portion 34 comprises, at an inner periphery 341, a plain bearing receiving the secondary shaft 20 and enabling said idler pinion to rotate freely on said secondary shaft.
[0298] The central portion 34 comprises the claws 31 at the level of a lateral face.
[0299] The spring 36 forms the elastic return means.
[0300] Preferably, the spring 36 is a spring working in tension or in compression, depending on the loads. The spring 36 may be fixedly linked at one end to the outer portion 35, preferably to the bearing lateral face 353, and at an opposite end, to the central portion 34.
[0301] When the spring 36 is at rest, the central portion 34 is inserted into the outer portion 35 so that only the claws 31 emerge.
[0302] When the spring 36 is compressed, the central portion 34 is inserted into the outer portion 35 such that the claws no longer emerge.
[0303] Retaining members (not shown) are configured to prevent the lateral movement of the central portion 34 out of the outer portion 35. For example, such retaining elements are positioned between the outer portion 34 and the central portion 34 or between the central portion 34 and the secondary shaft 11.
[0304] In a variant (not illustrated by a figure) of the second embodiment, in a subassembly, each sliding gear C1, C2, C3 comprises the elastic return means instead of the idler pinion.
[0305] By analogy with an idler pinion, the sliding gear comprises an outer portion, a central portion intended to be inserted into the outer portion and a spring intended to be inserted between the central portion and a bearing face of the outer portion.
[0306] In this second embodiment and its variant, the blade 50 of said fork is a rigid blade. The blade 50 may be made in one-piece with the core 53 or be fixedly connected to the core 53. The guide finger 54 is not an oscillating guide finger.
[0307] In this second embodiment and its variant, the guide member is either a track T1, T2, T3 extending over the circumferential surface of the barrel or an annular part A1, A2, A3 comprising a track T1, T2, T3 extending over the circumferential surface of the annular part A1, A2, A3, said annular part being fixedly connected to, or made in one-piece with, the barrel 60.
[0308] In this second embodiment and its variant, the movement of the guide finger directly drives the fork, in particular the blade 50, independently of the elastic return means.
Example of Operation of the Gearbox for the Second Embodiment (Case where the Idler Pinions Comprise the Elastic Return Means)
[0309] In this example, the elastic return means is the same for each subassembly.
[0310] However, the elastic return means used in each subassembly may be different.
[0311] In this example, for each subassembly, the sliding gear cooperates with two idler pinions. The sliding gear and the two idler pinions do not comprise any elastic return means.
[0312] This example of operation can be transposed to the case where it is the sliding gear which comprises the elastic return means.
[0313] For example, the gearbox 1 is set in the 3.sup.rd gear.
[0314] To perform a gear shift from the 3.sup.rd to the 4.sup.th gear, the cyclist manipulates the selector, located at the handlebar. The selector acts on the barrel 60, via the maneuvering means. The barrel 60 then rotates until the indexing finger 66 is positioned in an indexing notch 65 of the indexing wheel 64 of the barrel corresponding to the 4.sup.th gear.
[0315] All of the guide fingers 54 then move simultaneously while following the imposed movements of their respective tracks (cf. flat pattern): [0316] the guide finger 54 of the third fork F3 follows the third track T3, moving the third fork F3 in translation on its guide axis 55, to move the third sliding gear C3 in translation towards the fourth idler pinion S4 until clutching, [0317] the guide finger 54 of the first fork F1 follows the first track T1, moving the first fork F1 in translation on the guide axis 55, to move the first sliding gear C1 in translation and return it to the neutral, [0318] the guide finger 54 of the second fork F2 follows the second track T2, not moving the second fork F2 or the second sliding gear C2 in translation; [0319] the second sliding gear C2 remains in the neutral position.
a) Engagement of the 4.SUP.th .Gear
[0320] The third sliding gear C3 is moved in translation towards the fourth idler pinion S4. The third sliding gear C3, secured to the secondary shaft 20, rotates, even during movement thereof.
[0321] Yet, if, when the claws 44 of the third sliding gear C3 arrive at the level of the complementary claws 31 of the fourth idler pinion S4, the claws 44 of said third sliding gear C3 cannot cooperate with the complementary claws 31 of said fourth idler pinion S4, because the claws 44 of the third sliding gear C3 are not in-phase with the complementary claws 31 of the fourth idler pinion S4, the central portion 34 of the fourth idler pinion S4 is pushed laterally by the third sliding gear C3 towards the inside of the outer portion 35 of the fourth idler pinion S4, in the direction of the arrow Sx as illustrated in
[0322] As soon as the third sliding gear C3 has performed a sufficient rotation with the secondary shaft 20 in movement, enabling its claws 44 to be in-phase and could be accommodated in the claws 31 complementary to the idler pinion S4, the spring 36 will return to its rest state, exerting a force on the central portion 34 to push it laterally towards the third sliding gear C3, causing clutching of said third sliding gear C3 with said fourth idler pinion S4 and engagement of the 4.sup.th gear.
b) Disengagement of the 3.SUP.rd .Gear
[0323] The guide finger 54 of the first fork F1 is moved in translation, driving said first fork F1 in translation to move the first sliding gear C1 in translation towards its neutral position.
[0324] Yet, as long as the 3.sup.rd gear is engaged, the third idler pinion S3 is under pressure and it is impossible to declutch the first sliding gear C1 from the third idler pinion S3.
[0325] The central portion 54 of the third idler pinion S3 is driven laterally with the first sliding gear C1, resulting in a slight stretching of the spring 36.
[0326] As soon as the 4.sup.th gear is engaged, the idler pinion of the 3.sup.rd gear will start rotating less quickly than the secondary shaft 20 carrying it and the pressure on the first sliding gear C1 will then be released. The claws 44 of the first sliding gear C1 and those of the third idler pinion S3 are then naturally uncoupled.
[0327] The spring 36 will then automatically return to its rest state, exerting a return force on the central portion 34 of the third idler pinion S3 to separate it from the first sliding gear C1 and bring it back into the outer portion 35 of said third idler pinion S3.
[0328] The first sliding gear becomes again free in rotation relative to the secondary shaft.
[0329] In a third embodiment, in a subassembly, the guide member comprises the elastic return means.
[0330] Preferably, in all subassemblies, each guide member comprises the elastic return means.
[0331] In this third embodiment (not shown in the figures), the guide member comprises an annular part A1, A2, A3 affixed on the barrel 60. The annular part A1, A2, A3 comprise a track T1, T2, T3 extending over the circumferential surface of said annular part. Said annular part is only linked in rotation to the barrel 60 and free in translation over a predefined distance. The guide member comprises a spring (not shown in the figures) arranged against the annular part A1, A2, A3, at the level of a lateral face. For example, said spring is connected, at one end, to the annular part and, at another end, to a stop, fixedly connected to the barrel.
[0332] The spring forms the elastic return means.
[0333] At rest, or in the minimum stress state, the spring holds the annular part in a position such that the straight sections of the track are arranged so that the sliding gear is either in the neutral position, or clutched with one of the idler pinions.
[0334] In this third embodiment and its variant, the blade 50 of said fork is a rigid blade. The blade 50 may be made in one-piece with the core 53 or be fixedly linked to the core 53. The guide finger 54 is not an oscillating guide finger.
[0335] Preferably, the guide member comprises at least two springs. Each spring is arranged on either side of the annular part, at the level of opposite lateral faces of said annular part. Each spring is connected, at one end, to said annular part and, at another end, to a fixed stop on the barrel 60. Said at least two springs form the elastic return means.
[0336] In this third embodiment, the movement of the guide finger directly drives the fork, in particular the blade 50, independently of the elastic return means.
Example of Operation of the Gearbox for this Third Embodiment
[0337] In this example, the elastic return means is the same for each subassembly. Similarly, the elastic return means used in each subassembly may be different.
[0338] In this example, in each subassembly, the sliding gear cooperates with two idler pinions. The sliding gear and the two idler pinions do not comprise any elastic return means.
[0339] For example, the gearbox 1 is set in the 2.sup.nd gear. In other words, as described before and illustrated in
[0340] To perform a gear shift from the 2.sup.nd gear to the 3.sup.rd gear, the cyclist manipulates the selector, located at the handlebar. The selector acts on the barrel 60, via the maneuvering means. The barrel 60 then rotates until the indexing finger 66 is positioned in an indexing notch 65 of the indexing wheel 64 of the barrel corresponding to the 3.sup.rd gear.
[0341] All of the guide fingers 54 then move simultaneously while following the imposed movements of their respective tracks (cf. flat pattern): [0342] the guide finger 54 of the first fork F1 follows the first track T1, moving the first fork F1, and its core 53, in translation on its guide axis 55, to move the first sliding gear C1 in translation towards the third idler pinion S3 until clutching, [0343] the guide finger 54 of the second fork F2 follows the second track T2, moving the second fork F2, and its core 53, in translation on the guide axis 55, to move the second sliding gear C2 in translation and return it to the neutral, [0344] the guide finger 54 of the third fork F3 follows the third track T3, not moving the third fork F3, or the third sliding gear C3, in translation; the third sliding gear C3 remains in the neutral position.
a) Engagement of the 3.SUP.rd .Gear
[0345] The first sliding gear C1 is moved in translation towards the third idler pinion S3. the first sliding gear C1, secured to the secondary shaft 20, rotates, even during movement thereof.
[0346] Yet, if, when the claws 44 of the first sliding gear C1 arrive at the complementary claws 31 of the third idler pinion S3, the claws 44 of said first sliding gear C1 cannot cooperate with the complementary claws 31 of said first idler pinion S1, because the claws of the first sliding gear C1 are not in-phase with the complementary claws of the first idler pinion S1, the translation of the first sliding gear C1 is blocked, simultaneously blocking the translation of the first fork F1 and of its core 53 on the guide axis 55. The guide finger 54 of the first fork F1, continuing to follow the first track T1, causes a lateral offset of the annular part A1, either compressing or stretching the spring, depending on the positioning of the spring with respect to the annular part. Said spring is then under stress.
[0347] As soon as the first sliding gear C1 has performed a sufficient rotation with the secondary shaft 20 in movement, enabling its claws 44 to fit in the complementary claws 31 of the third idler pinion S3, because of its elasticity, the compressed or stretched spring will automatically return to its rest state, causing movement of the annular part A1 on the barrel, along the barrel axis, and consequently causing movement of the core 53 of the first fork F1 along the guide axis 55, and therefore movement of the blade 50 of the first fork F1 and of the associated first sliding gear C1. Thus, the first sliding gear C1 is pushed laterally towards the third idler pinion S3, clutching the first sliding gear C1 with the third idler pinion S3 and engaging the 3.sup.rd gear.
b) Disengagement of the 2.SUP.nd .Gear
[0348] The guide finger 54 of the second fork F2 is moved in translation, driving said fork in translation to move the second sliding gear C2 in translation towards its neutral position.
[0349] Yet, as long as the 2.sup.nd gear is engaged, the second idler pinion S2 is under pressure and it is impossible to declutch the second sliding gear C2 from the second idler pinion S2.
[0350] The translation of the second sliding gear C2 is temporarily blocked, simultaneously blocking the translation of the second fork F2 and its core 53 on the guide axis 55. The guide finger 54 of the second fork F2, continuing following the second track T2, causes an offset of the annular part A2, either stretching or compressing the spring. Said spring is then temporarily under stress.
[0351] As soon as the 3.sup.rd gear is engaged, the idler pinion of the 2.sup.nd gear will start rotating less quickly than the secondary shaft 20 which carries it and the pressure on the second sliding gear S2 will then be released. The claws of the second sliding gear C2 and those of the second idler pinion S2 are then naturally uncoupled.
[0352] Because of its elasticity, the spring will automatically return to its rest state, causing movement of the annular part A2 on the barrel 60, according to the barrel axis, and consequently driving the core 53 of the second fork F2 along the guide axis 55, and therefore movement of the blade 50 of the second fork F2 and of the associated second sliding gear C2. Thus, the second sliding gear C2 is spaced laterally apart from the second idler pinion S2 and brought back into its neutral position after declutching from the second idler pinion S2.
[0353] Thus, the elasticity of the spring in the core of the second fork F2 enables the second sliding gear C2 which should be uncoupled from the second idler pinion S2 to return towards its neutral position, to wait for the pressure on said second idler pinion S1 to be released, smoothly, without effort and naturally.
Second Version of the Gearbox
[0354]
[0355]
[0356] Like for the first version of the gearbox, the latter comprises the same elements: [0357] the primary shaft 10, driven in rotation about its first axis of rotation 11, [0358] the secondary shaft 20, driven in rotation about its second axis of rotation 21, [0359] the gears E1, E2, E3, E4, E5, E6, comprising the gear wheels P1, P2, P3, P4, P5, P6 fixedly linked, in rotation and in translation, to the primary shaft 10 and the idler pinions S1, S2, S3, S4, S5, S6 fixedly linked, in translation, to the secondary shaft 20; in the example, the gears are also 6 in number, [0360] the sliding gears C1, C2, C3, secured in rotation about the secondary shaft 20 but movable in translation; in the example the sliding gears are 3 in number, [0361] the forks F1, F2, F3, one fork per sliding gear, movable in translation on the guide axis 55; in the example, the forks are 3 in number; each fork comprising a guide finger 54, [0362] the barrel 60 comprising the guide members with its tracks T1, T2, T3 and its indexing wheel 64; each guide member is either a track extending over the circumferential surface of the barrel or an annular part A1, A2, A3 comprising a track T1, T2, T3 extending over the circumferential surface of the annular part, said annular part being fixedly linked to, or made in one-piece with, the barrel; each of the guide fingers 54 of the forks F1, F2, F3 is respectively inserted into one of the tracks T1, T2, T3.
[0363] The positioning of the aforementioned different elements is substantially identical to that of the first version of the gearbox.
[0364] In this second version, the primary shaft 10 is intended and configured to be connected to a clutch system (not shown).
[0365] In a preferred embodiment of the arrangement of the gears, and as illustrated in
[0366] Thus, the sliding gears C1, C2, C3 are now respectively positioned between the first and fourth idler pinions S1, S4, the fifth and third idler pinions S5, S3 and the sixth and second idler gears C1, C2, C3 respectively allow engaging the 1.sup.st and 4.sup.th gear ratios, the 5.sup.th and 3.sup.rd gear ratios, and the 6.sup.th and 2.sup.nd gear ratios.
[0367]
[0368] In these figures, an end portion of the primary shaft 10, an end portion of the secondary shaft 20, the plug 67 (
[0369]
[0370] In
[0371] In
[0372] In an embodiment of an idler pinion, and as illustrated in
[0373] The dimension chain of the stack, on the secondary shaft 20, of the shim washers 84, bearings 86, and cylindrical needles 86a allows for a minimum, and even zero, clearance with the ball bearings 13 located at the ends of said secondary shaft.
[0374] In a simplified embodiment of an idler pinion, and as illustrated in
[0375] In one embodiment of an idler pinion, as illustrated in
[0376] The claws 31 of the idler pinion comprise: [0377] a first side 311 forming an acute angle , with respect to the lateral face 32 of the idler pinion, to guarantee the perfect hold of the drive connection with the sliding gear with which it cooperates to define a gear ratio; preferably, this angle is in the range of 855 [0378] a second side 312 forming an angle , with respect to the lateral face 32 of the idler pinion, preferably comprised between 85 and 165, more preferably in the range of 90, defined to optimize the acceptable engine brake force.
[0379] Advantageously, the large base of the claw 31 of the idler pinion allows guaranteeing the ejection of the sliding gear cooperating with said idler pinion, during a gear shift, for the ejected gear ratio.
[0380] In a preferred embodiment, as illustrated in
[0381] In one variant, these protruding elements may be positioned on the sliding gear C1, C2, C3 instead of the idler pinion.
[0382] In one embodiment of a sliding gear, as illustrated in
[0383] As illustrated in
[0384] In this second version of the gearbox, the barrel axis 61 is configured to receive a mechanism adapted to cooperate with a manual or kick lever of the gear selector of the kart.
[0385] Advantageously, besides the 6 gear ratios, the gearbox 1 comprises a neutral point. This neutral point is characterized by a positioning of all of the sliding gears C1, C2, C3 at the neutral.
[0386] Besides the indexing notches 65 for each gear of the gearbox, the indexing wheel 64 of the barrel comprises over the circumference of said barrel an additional indexing notch for positioning at the neutral point. Preferably, this additional indexing notch is formed between the indexing notch for the 1.sup.st gear and the indexing notch for the 6.sup.th gear. Thus, the gear program is established as follows: 0, 1.sup.st, 2.sup.nd, 3.sup.rd, 4.sup.th, 5.sup.th, 6.sup.th.
[0387] Like for the first version of the gearbox, all of the indexing notches 65 cooperate, preferably, with an indexing finger 66 pushed by a spring compressed by a plug, as illustrated for example in
[0388] In a particular embodiment of the gearbox, as illustrated in
[0389] The anti-neutral blocking system 70 comprises a blocking rod 71, as illustrated in
[0390] The fact that the gearbox could allow raising or lowering as much gears as desired, with the engine running or at stop, without the need to make the different claw areas coincide, is secured by means of this anti-neutral blocking system 70, which prevents the dead center from inadvertently returning to neutral gear or switching from the neutral gear to an upper gear.
[0391] In a variant (not shown) of the anti-neutral blocking system, the clutch lever 81 actuates a cable connected to the indexing finger 66. When the pilot declutches, said cable pulls on the indexing finger, which makes it come out from a deeper area in the notch of the 1.sup.st gear and which blocks rotation thereof only towards the neutral point, then when the neutral point is selected, fall into an indexing notch similar to that of the 1.sup.st gear to block the neutral point, unless the pilot declutches.
[0392] In the previous two embodiments, the anti-neutral blocking system 70 is a mechanical system. Without departing from the scope of the invention, it is possible to make an anti-neutral blocking system which is fully mechanical, hydraulic, pneumatic, electromagnetic, etc., or not, and which can be actuated synchronously and therefore simultaneously with the clutch system (stick, pedal, lever, etc.), or completely independent of said clutch system.
[0393] For this second version of the gearbox, the gear selection system is always formed by all of the forks, sliding gears, idler pinions and members for guiding the barrel of the gearbox, as for the first version. Similarly, a subassembly is formed by a fork, the sliding gear, the two idler pinions and the associated guide member.
[0394] In the case where a sliding gear is intended to cooperate only with one single idler pinion, a subassembly is formed by a fork, the sliding gear, the idler pinion and the associated guide member.
[0395] Preferably, in this second version of the gearbox, the blade 50 of the fork of a subassembly forms the elastic return means. Thus, the blade is configured to deform elastically.
[0396] Like for the first version of the gearbox, said blade consists for example of a flexible blade. At rest, i.e. with no stress exerted thereon, the blade 50 of the fork F1, F2, F3 extends in a plane substantially perpendicular to the guide axis 55. Under stress, the blade 50 bends so that it no longer extends in a plane substantially perpendicular to the guide axis 55.
[0397] For example, said flexible blade may be made of a spring steel sheet metal material. It may also be made of a composite material, such as for example carbon, or any other material having a relatively high elastic limit. In one embodiment, the flexible blade is made of a material having a bending within the elastic limit corresponding substantially to a height of the claws plus at least one millimeter.
[0398] Preferably, as illustrated in
[0399] In one embodiment, the friction pad 525 may have, in section in a substantially radial plane with respect to the associated sliding gear, a bowl-like shape the sidewalls 525a of which come into frictional contact with the corresponding walls 422 of the circular groove 421 of the associated sliding gear.
[0400] The core 53 of the fork F1, F2, F3 can indifferently carry, directly or affixed thereto, the guide finger 54 intended to cooperate with one of the tracks T1, T2, T3 of the barrel 60. Tightening of the flexible blade 50 on the core 53 may be done by a nut.
[0401] Such an embodiment of the fork F1, F2, F3 is perfectly suited for gearboxes 1 used on vehicles provided with a heat engine, the primary 10 and secondary 20 shafts of which rotate at speeds that are much higher than those of a conventional bicycle and of an electrically-assisted bicycle.
[0402] Of course, the different elastic return means described for the first version of the gearbox are also applicable for this second version of the gearbox, without departing from the scope of the invention.
[0403] The operation of this second version of the gearbox is identical to that of the first version.
[0404] Advantageously, irrespective of the version that is made, the speed curve of a vehicle equipped with the gearbox according to the invention has at each gear shift greater than one positive peak (which is reflected by an increase in the speed) due to the recovery of the inertial kinetic energy of the engine, while with a conventional gearbox, this peak is negative (which results in a slight loss of speed).
[0405] Regardless of the version that is made, the gearbox could advantageously address the integration constraints in existing casings, in particular in terms of bulk, dimensions (for example, the distance between the first axis of rotation and the second axis of rotation). Thus, it is possible to consider installing such a gearbox as an original equipment on a vehicle, but also as a replacement for an existing gearbox on a vehicle, whether it is conventional or with no break in torque. Thus, such a gearbox can be sold as an accessory in replacement of a conventional gearbox, preferably on motorcycles and karts. This replacement possibility proves to be particularly interesting in sports disciplines or the casings are certified for several years.