Fastening Apparatus for a Cleaning Device Based on Introducing High-Amplitude Pressure Waves
20250044047 · 2025-02-06
Inventors
Cpc classification
F28G15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A fastening device for a cleaning device by introducing pressure waves through a hollow nozzle into a boiler to be cleaned through an opening in the boiler wall has a housing body, which can be fastened to the boiler wall with the aid of a fastening flange on the boiler side, the hollow nozzle being concentric with the opening in the boiler wall and orthogonal to the boiler axis. Damping units are arranged at regular angular intervals around the hollow nozzle in the longitudinal direction thereof and are each fastened with one free end to the boiler-side fastening flange and with the respective other free end to the housing body. When the pressure waves are triggered, the housing body is resiliently retained in the longitudinal direction away from the boiler and brought back into the initial position.
Claims
1. A fastening device for a cleaning device based on the introduction of high-amplitude pressure waves through a hollow cylindrical nozzle into a boiler to be cleaned through an opening in the boiler wall, wherein the fastening device comprises: fastening flange configured to fasten a housing body of the cleaning device to the boiler wall, a series of damping units, which are arranged at regular angular intervals around the hollow cylindrical nozzle of the cleaning device in the longitudinal axis thereof and are each fastened with one free end to the boiler fastening flange and with the respective other free end to the housing body, when the said high-amplitude pressure wave is triggered in the cleaning device, the housing body thereof is resiliently held back in the longitudinal direction away from the boiler and is brought back into the starting position by the damping units.
2. The fastening device according to claim 1, wherein the series of damping units is arranged in a concentric manner along the longitudinal direction of the hollow cylindrical nozzle of the cleaning device which is concentric to the opening in the boiler wall and is orthogonal to the boiler axis.
3. The fastening device according to claim 1, wherein the damping units comprise hydraulic dampers.
4. The fastening device according to claim 1, wherein each damping unit has two tension or compression springs arranged in series in their longitudinal direction, which are inserted between the boiler-side fastening flange and a centre plate or between the centre plate and the damping plate, wherein the housing body is rigidly fastened to the centre plate by first longitudinal rods, wherein the damping plate is rigidly fastened to the fastening flange by second longitudinal rods, and wherein additional hydraulic dampers are provided between the damping plate and the centre plate in the longitudinal direction around the hollow cylindrical nozzle.
5. The fastening device according to claim 5, wherein the two tension or compression springs of each damping unit arranged in a row in their longitudinal direction are arranged around one of the second longitudinal rods and are supported on the centre plate directly or on bushes facing the tension or compression springs on this centre plate, while the associated second longitudinal rod is supported through an opening in the centre plate, while the associated second longitudinal rod is passed through an opening in the centre plate.
6. The fastening device according to claim 1, wherein each damping unit has two groups of plurality of toroidal elastomers arranged in series in their longitudinal direction, which are interested between the boiler-side fastening flange and a centre plate or between the centre plate and the damping plate, wherein the housing body is rigidly fastened to the centre plate by first longitudinal rods, and wherein the damping plate is rigidly fastened to the fastening flange by second longitudinal rods.
7. The fastening device according to claim 9, wherein the closure housing has a guide tube in which the hollow cylindrical nozzle is freely guided.
8. The fastening device according to claim 10, wherein the guide tube is double-walled with an inner cavity which is provided helically from a feed point into the guide tube is pointing away from the boiler to the front edge of the guide tube, wherein the inner cavity can be supplied with a cooling fluid from a fluid source arranged outside the closure housing, and wherein the wall directed towards the boiler wall or the front edge of the guide tube have openings for an outlet of the cooling fluid.
9. The fastening device according to claim 11, wherein the guide tube is movable relative to the boiler wall flange in the longitudinal direction of the hollow cylindrical nozzle, and wherein the guide tube being at least partially retractable from the opening in the boiler wall in a rearward rest position.
10. The fastening device according to claim 9, wherein a closure flap is provided in the interior of the closure housing, which closure flap comprises two to four closure wings, which are each pivotable about a bearing axis arranged tangentially transversely to the longitudinal axis, in order to be opened by pivoting against the inner walls of the closure housing when the hollow cylindrical nozzle is advanced through the front edge of the closure housing.
11. The fastening device according to claim 13, wherein the closure wings are double-walled with an inner cavity, wherein the inner cavity can be supplied with a cooling fluid from a fluid source arranged outside the closure housing and the wall of the closure wings directed towards the boiler wall has openings for an outlet of the cooling fluid.
12. The fastening device according to claim 1, wherein the fastening device has a pivot axis arranged above the housing body, which is aligned transversely to the longitudinal axis of the hollow cylindrical nozzle, and on which the housing body is suspended via a pendulum arm.
13. The fastening device according to claim 15, wherein the pivot axis is fastened to a trolley which is displaceable in the longitudinal direction of this hollow cylindrical nozzle on a trolley profile provided above the hollow cylindrical nozzle.
14. The fastening device according to claim 1, wherein each damping unit has a pneumatically or hydraulically controllable damping cylinder and a piston which can be extended from the latter.
15. The fastening device according to claim 7, wherein the two groups of a plurality of toroidal elastomers of each damping unit arranged in a row in their longitudinal direction are arranged around one of the second longitudinal rods and are supported on the centre plate directly or on bushes facing the tension or compression springs on this centre plate, while the associated second longitudinal rod is supported through an opening in the centre plate, while the associated second longitudinal rod is passed through an opening in the centre plate.
16. The fastening device according to claim 1, wherein the fastening flange on the boiler side is part of a closure housing which has a boiler wall flange which can be fixed to the boiler at the longitudinal end opposite the fastening flange.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The terms FIG., FIGS., Figure, and Figures are used interchangeably in the specification to refer to the corresponding figures in the drawings.
[0024] Preferred embodiments of the invention are described below with reference to the drawings, which are for explanatory purposes only and are not to be construed restrictively. The drawings show:
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DESCRIPTION OF THE INVENTION
[0046]
[0047] The three damping spring assemblies 150, 156 are arranged in the circumferential direction around the longitudinal axis of the hollow cylinder 19 at an angular distance of 120 degrees. Four or more, for example six or eight such packs can also be arranged, preferably at the same angular spacing. In addition to the damping spring packs 150, 156, hydraulic dampers 250 are provided between the centre plate 151 and the damping plate. The number of hydraulic dampers 250 can be one or two between each of the three damping spring packs 150, 156, i.e. a total of three or six. If there are four, six or eight damping spring assemblies 150, the same number of hydraulic dampers 250 can also be arranged at the same angular distance from one another, if possible. The hydraulic dampers 250 usually absorb between 50% and 90%, usually more than 75% to 90%, for example between 80% and 90% of the recoil energy. The advantage of the hydraulic dampers 250 also lies in the even distribution of the recoil forces over the stroke compared to the spiral springs of the spring assemblies 150, 156.
[0048] When the pressure wave shock of the shock wave generator 10 is directed in the longitudinal direction through the tube of the hollow cylinder 19 through the boiler wall 20 into the boiler, the hydraulic dampers 250 are lengthened or shortened by the recoil of the shock wave generator 10 due to the flow dynamics in the dampers and the damping springs 150, 156 are stretched or compressed in parallel and the shock wave generator 10 moves away from the boiler wall 20 in the longitudinal direction.
[0049] Advantageously, the weight of the shock wave generator 10 is supported by a holding lever 12 via a holding chain 11, which holding lever 12 is fastened via a horizontal swivelling axis 13 to a supporting frame 14, which is also fastened in a longitudinally displaceable manner in the longitudinal direction of the hollow cylinder 19 via a trolley 16 to a trolley profile 15. The holding chain 11 is provided with a length such that the axis of symmetry or longitudinal axis of the shock wave generator 10 corresponds to the axis of symmetry or longitudinal axis of the boiler nozzle 31 and the boiler wall flange 30, i.e. they coincide. In this way, the pressure wave is emitted around the same axis as the axis of the boiler outlet and the recoil is absorbed in an ideal manner.
[0050] The axis of the trolley profile 15 is advantageously arranged in the vertically aligned plane, which is also encompassed by the aforementioned longitudinal axis of the shock wave generator 10. This allows the shock wave generator unit with the hollow cylinder 19 to be pulled directly backwards out of the boiler nozzle 31.
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[0052] Identical features are labelled with the same reference signs in all figures. The difference between the two devices shown in
[0053] The inside of the shutter housing 60 has the 120 closures 81 of the shutter 80 described below.
[0054] The essentially triangular convex mounting flange 40 on the cleaning device side accommodates the abutments of the three damping cylinders 50 at its corners. The pistons 51 protruding from the damping cylinders 50 on the opposite side are attached to the shockwave generator 10, which is shown here only schematically as a simple cylinder. In other words, the weight of the shock wave generator 10 would act on the mounting flange 40 with a corresponding moment. It is also possible that the damping cylinders 50 are supported via a support plate, not shown in
[0055] The hollow cylinder 19 is inserted in the connecting tube 43. Although it could also transmit the weight of the shock wave generator 10 with play and thereby tilting, it is preferably inserted freely in the tube 43. When an explosion is triggered by the shock wave generator 10 to clean the boiler, a shock wave travels through the hollow cylinder 19 in the longitudinal direction of the cleaning device, moving the shock wave generator 10 in a direction opposite to the boiler wall 20 via the recoil. The damping cylinders 50 have a damping effect on this movement and pull the shock wave generator back again after the first large amplitude. This can be achieved in particular by using active damping cylinders 50 as hydraulic cylinders, in which the pistons 51 can be extended and retracted in a correspondingly controlled manner.
[0056] A further advantage of the use of damping cylinders 50 over damping springs 150 will become apparent in connection with the description of
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[0058] The hydraulic dampers 250 are arranged between the damping plate 152 and the centre plate 151, as they have to absorb the first recoil and the weaker springs should only return the then compressed hydraulic dampers.
[0059] From attachment points 153 on the shock wave generator 10, a series of here six first tension rods 155 are fixedly connected to the centre plate 151 at an angular distance of 60 degrees to each other, for example passed through the centre plate 151 with a reduced cross-section through a corresponding bore and fastened with a screw on an external thread located on each end of a first tension rod 155.
[0060] When the shock wave generator 10 is triggered, it moves away from the boiler wall 20 and exerts a tensile force on the centre plate 151 via the tension rods 155, which causes the right-hand damping springs 150 close to the mounting flange to stretch. At the same time, the left damping springs 156 on the damping plate side and the hydraulic dampers 250 are shortened so that a damping movement in the opposite direction results once the shock wave generator 10 has reached a maximum distance from the boiler wall 20. The damping springs 150, 156 and the hydraulic dampers 250 are designed in such a way that the oscillating movement is minimised.
[0061] The hydraulic dampers 250 are mounted on one side in the damping plate 152 and abut against the centre plate 151 by means of a piston and a spring (package 251) surrounding it.
[0062] Hydraulic dampers 250 are provided between damping plate 152 and centre plate 151 parallel to the springs 156, which reduce the peak force with the same energy absorption.
[0063] It can also be seen in
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[0067] The detailed view in
[0068] In
[0069] The inner shape of the closure housing 60 extends from the shoulder on which the position axes 84 are provided for disciples and to the boiler wall flange 30 of the housing 60 so that the outward-facing sides and surfaces of the closure 81 can position themselves in this widened rear space when the shock wave races through the hollow cylinder 19, which is guided in the guide tube 31.
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[0072] In this context,
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[0075] The individual closing elements 81 are pressed on by the front edge of the hollow cylinder 19 until the tip of the closing elements rests on the outside of the hollow cylinder 19 and this is pushed further into the boiler wall area if necessary.
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[0077] The guide tube 38 itself is double-walled and has a helical inner cavity 36. It can also be said that a helical intermediate wall is inserted between the two walls of the guide tube 38, which allows air to be blown in in the area of the mounting flange 32, via an air connection 70 not shown here, which then moves between the double walls of the guide tube 31 in the direction of the boiler, heating up, and finally flows into the boiler at the mouth of the opening in the boiler wall 20.
[0078] There is a cylindrical gap 37 between the boiler wall and the guide tube 38, which gap 37 is closed off from the shock wave generator 10 by the orifice 35. In the advanced position, the hollow cylinder 19 is always surrounded by the guide tube 38 and cooled by the air volume flow.
[0079] The guide tube 38 itself is designed with a flange 33 for this purpose, which is firmly connected to the mounting flange 32 of the housing 60 in the receptacle provided by the mounting flange 29. One or more passages may be provided in the receiving flange 29 for the cooling fluid, which can be fed into and via the flange 33 into the guide tube 38 at this point.
[0080] In an embodiment not shown in the drawings, a telescopic extension is provided for the retraction option of the guide tube 38, whereby the retraction mechanism can be pneumatic or hydraulic. By briefly advancing the guide tube 38 to the position shown in
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[0082] In a further advantageous embodiment of the damping units, these consist of toroidal or tyre-shaped elastomers 350 arranged in a row, each of which is arranged around one of the second longitudinal rods or tensioning rods 354 and is supported on the centre plate 151 directly or on bushes 352 (such as bushes 157) facing the directly adjacent elastomers 350 on this centre plate 151, while the associated second longitudinal rod 354 is passed through an opening in the centre plate 151. In particular, four such elastomers 350 are provided at an angular spacing of 90 degrees, each with two times seven elastomers 350 on the corresponding four longitudinal rods 354. Two first tension rods 155 are arranged between each of these four longitudinal rods 354 as in the other embodiments, i.e. between the centre plate 151 and the housing of the cleaning device with the damping plate 152. In particular, the elastomers 350 are copolyester elastomers. Spacers 351, in particular metal plates, can be provided between every two elastomers 350 and the second longitudinal rod 354 can be surrounded by a hollow radial guide tube 353, against which the inner edges of the elastomers 350 abut, so that the elastomers 350 have essentially no play with respect to the centre axis 355 of guide tube 353 and elastomers 350.
[0083] One advantage of using groups of elastomers 350 over hydraulic solutions is that the damping works satisfactorily in both directions. The drawing of the embodiment example shows a symmetrical arrangement of the same number of elastomers on both sides of the centre plate 151. It is also possible to use differently damping elastomers 350 based on a different material or different dimensions or to arrange a different number on both sides of the centre plate 151 in order to achieve asymmetrical damping.
LIST OF REFERENCE SYMBOLS
[0084] 10 shock wave generator [0085] 11 holding chain [0086] 12 holding lever [0087] 13 swivelling axis [0088] 14 support frame [0089] 15 trolley profile [0090] 16 trolley [0091] 19 hollow cylinder/exhaust pipe [0092] 20 boiler wall [0093] 22 boiler wall opening [0094] 29 aperture/mounting flange [0095] 30 boiler wall flange [0096] 31 boiler connecting piece/connecting pipe [0097] 32 boiler-side mounting flange [0098] 33 guide tube flange [0099] 34 aperture/mounting flange [0100] 35 aperture [0101] 36 helix-shaped interior slot [0102] 37 cylinder gap [0103] 38 guide tube [0104] 39 front edge [0105] 40 cleaning device-side mounting flange [0106] 41 flange connection screw [0107] 42 cover plate [0108] 43 connecting tube [0109] 44 gasket [0110] 50 damping cylinder/sliding cylinder [0111] 51 piston [0112] 60 closure housing [0113] 60 closure housing [0114] 70 air connection [0115] 71 gas flow direction [0116] 80 closing flap [0117] 81 120 degree closure [0118] 82 sliding cylinder [0119] 83 return spring [0120] 84 hollow bearing axle [0121] 85 effusion cooling openings [0122] 86 reinforcing ribs [0123] 150 damping spring [0124] 151 centre plate [0125] 152 damping plate [0126] 153 fixing point [0127] 154 second tension rod [0128] 155 first tension rod [0129] 156 damping spring [0130] 157 socket [0131] 190 hollow cylinder/exhaust pipe [0132] 250 hydraulic damper [0133] 251 hydraulic tappet [0134] 252 hydraulic damper spring [0135] 350 elastomer [0136] 351 spacer [0137] 352 socket [0138] 353 guide tube [0139] 354 second tension rod [0140] 355 centre axis