SEMICONDUCTOR DEVICE
20170207180 ยท 2017-07-20
Inventors
Cpc classification
H01L2224/0348
ELECTRICITY
H01L2224/0391
ELECTRICITY
H01L2224/0401
ELECTRICITY
H01L2924/00015
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2924/00015
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L23/3171
ELECTRICITY
H01L2224/05022
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/05567
ELECTRICITY
H01L2924/13091
ELECTRICITY
H01L2224/94
ELECTRICITY
H01L21/563
ELECTRICITY
H01L21/563
ELECTRICITY
H01L2224/0615
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L24/94
ELECTRICITY
H01L2224/04026
ELECTRICITY
H01L2224/94
ELECTRICITY
International classification
H01L27/088
ELECTRICITY
H01L23/535
ELECTRICITY
Abstract
A semiconductor device is disclosed. The semiconductor device includes a semiconductor substrate having an active area and a source electrode formed on the semiconductor substrate. The source electrode is covered by a hard passivation layer and an opening is formed in the hard passivation layer. An under bump metal (UBM) layer used as a barrier film is formed broader than the opening to reduce a spreading resistance during the operation of the semiconductor device and a warp amount of the semiconductor substrate caused by variation of temperature.
Claims
1. A semiconductor device, comprising: a semiconductor substrate having an active area; an electrode formed on a first surface side of the semiconductor substrate; a barrier film covering the electrode; an insulation layer formed on the first surface side of the semiconductor substrate and covering the electrode; and an opening formed in the insulation layer covering the electrode, wherein an outer periphery of the barrier film is configured outsider than an outer periphery of the opening.
2. The semiconductor device of claim 1, wherein the insulation layer is formed by the organic insulating film or the resin insulating film.
3. A semiconductor device, comprising: a semiconductor substrate having a first transistor and a second transistor; a first gate electrode and a second gate electrode formed on a first surface side of the semiconductor substrate; a first source electrode and a second source electrode formed on the first surface side of the semiconductor substrate; a barrier film covering the first source electrode and the second source electrode; a common drain electrode formed a second surface side of the semiconductor substrate; an insulation layer formed on the first surface side of the semiconductor substrate and covering the first source electrode and the second source electrode; and an opening formed in the insulation layer covering the first source electrode and the second source electrode, wherein an outer periphery of the barrier film is configured outsider than an outer periphery of the opening.
4. The semiconductor device of claim 3, wherein the insulation layer comprises an inorganic insulating film covering the first surface side of the semiconductor substrate and a resin insulating film covering the inorganic insulating film, the inorganic insulting film covers the first source electrode and the second source electrode and has an exposed opening, the barrier film is formed on the first source electrode and the second source electrode at the exposed opening, the resin insulating film covers the first source electrode and the second source electrode and forms an opening.
5. The semiconductor device of claim 3, wherein the common drain electrode is covered by a metallic film and the metallic film is formed by the same type of metal of the barrier film.
6. The semiconductor device of claim 3, wherein the first source electrode is formed surrounding the first gate electrode and the second source electrode is formed surrounding the second gate electrode.
7. The semiconductor device of claim 3, wherein the insulation layer is formed by the organic insulating film or the resin insulating film.
8. The semiconductor device of claim 4, wherein the common drain electrode is covered by a metallic film and the metallic film is formed by the same type of metal of the barrier film.
9. The semiconductor device of claim 4, wherein the first source electrode is formed surrounding the first gate electrode and the second source electrode is formed surrounding the second gate electrode.
10. The semiconductor device of claim 5, wherein the first source electrode is formed surrounding the first gate electrode and the second source electrode is formed surrounding the second gate electrode.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0041] Hereinafter, a semiconductor device according to a preferred embodiment of the present invention will be described in detail based on the drawings. In the following description, the same reference numerals will be used for like components, and redundant descriptions of parts thereof will be omitted.
[0042] Please refer to
[0043] As shown in
[0044] As shown in
[0045] Similarly, in the region of the second transistor 31, a substantially circular gate electrode 17 is formed on the +Y side of the semiconductor substrate 11. The source electrode 15 is formed on the X side of the semiconductor substrate 11 in such a manner as to surround the gate electrode 17. In the same way as the case of the source electrode 14, the under bump metal layer 23 covers the source electrode 15 almost entirely.
[0046] In this embodiment, the upper surfaces of the respective electrodes are covered by the under bump metal layer 23. In other words, almost all of the upper surfaces of the gate electrodes 16 to 17 and the source electrodes 14 to 15 are covered by the under bump metal layer 23. In practice, the film thickness of the gate electrodes 16 to 17 and the source electrodes 14 to 15 may be in the ranges of 3 m to 5 m, but not limited thereto.
[0047] As shown in
[0048] The upper peripheral portion of the oxide film 12 and the source electrode 14 is covered with a hard passivation layer 19 formed by, for example, silicon nitride (Si3N4). In other words, an exposed opening of the hard passivation layer 19 may be formed on the upper surface of the source electrode 14, and the under bump metal layer 23 may be formed by electroless plating using the exposed opening as a mask. Likewise, the upper peripheral portion of the source electrode 15 may be covered with the hard passivation layer 19. In practice, the film thickness of the hard passivation layer 19 may be in the range of 1 m to 2 m, but is not limited thereto.
[0049] The under bump metal layer 23 is formed as a metallic film on the source electrode 14, and is formed for example of nickel (Ni)/gold (Au), nickel (Ni)/palladium (Pd)/gold (Au). By covering the bump metal layer 23 on to the source electrode 14, a solder electrode (not shown) can be connected to the under bump metal layer 23 without having to connect to the source electrode 14 that uses aluminum as the main material. The semiconductor device 10 is packaged on the package substrate, so that reactions between the source electrode 14 and the solder can be suppressed. That is, the bump lower metal layer 23 is a barrier film for protecting the source electrode 14 from a welding electrode (not shown). Similarly, the source electrode 15 is also covered by the under bump metal layer 23. In practical applications, the film thickness of the under bump metal layer 23 may be in the range of 1 m to 10 m, but is not limited thereto.
[0050] In addition, the under bump metal layer 23 also covers on top of the gate electrodes 16 to 17 so that the top surface of the gate electrodes 16 to 17 is not exposed to the outside.
[0051] The semiconductor substrate 11 is covered with a passivation layer 18 formed by, for example, a resin insulating film such as polyimide. The passivation layer 18 serves to protect the oxide film 12, the hard passivation layer 19, and the under bump metal layer 23 formed on the semiconductor substrate 11. In addition, an opening portion 20 is formed by the passivation layer 18 above the bump lower metal layer 23 to form a substantially circular opening 20. The under bump metal layer 23 covering the source electrodes 14 to 15 may be partially exposed from the opening portion 20, and the solder electrode may be soldered to the under bump metal layer 23 exposed from the opening portion 20. The opening 20 may serve as a mask that defines the shape of a solder electrode. In practice, the film thickness of the passivation layer 18 may be in the range of 1 m to 10 m, but is not limited thereto.
[0052] In the present embodiment, the insulation layer for protecting the upper surface of the semiconductor substrate 11 includes the passivation layer 18 made of a resin insulating film and a hard passivation layer 19 made of an inorganic insulating film.
[0053] The lower surface of the semiconductor substrate 11 may be entirely covered with, for example, a back electrode 22 made of aluminum. The back electrode 22 is a common drain electrode that is simultaneously connected to a drain region of the first transistor 30 of the semiconductor substrate 11 and to a drain region of the second transistor 31. In practice, the thickness of the back electrode 22 may be in the range of 1 m to 50 m, but is not limited thereto.
[0054] A cutting region 26 for removing the hard passivation layer 19 and the passivation layer 18 is formed on the upper peripheral surface of the semiconductor substrate 11. The oxide film 12 covering the semiconductor substrate 11 is exposed in the cutting region 26. By this manner, the cutting step in the manufacturing step of the semiconductor device can protect the elements constituting the semiconductor device by forming the cut region 26 at the periphery of the upper surface of the semiconductor substrate 11.
[0055] As shown in
[0056] In general, the main purpose of forming the under bump metal layer 23 is to prevent the solder electrode from coming into contact with the source electrode 14. Therefore, if only the above-mentioned objective is taken into consideration, the under bump metal layer 23 only needs to cover the area of the opening portion 20. However, in this embodiment, the under bump metal layer 23 covering the source electrode 14 is not formed only on the inner side of the opening 20, but is formed ending on the outer side of the opening 20. In other words, the outer periphery of the under bump metal layer 23 is disposed between the peripheral edge portion of the opening 20 and the peripheral edge portion of the source electrode 14.
[0057] Through this structure, the contact area of the under bump metal layer 23 formed by nickel-based conductive material and the source electrode 14 below it may be increased. When the semiconductor device is operated, in addition to the current flowing out through the source electrode 14, current flow can also simultaneously pass through the under bump metal layer 23 such that the cross-sectional area of the current path can be increased and the spreading resistance can be reduced.
[0058] The under bump metal layer 23 in this embodiment is formed over almost the entire area of the source electrode 14 in comparison with the case where only the under bump metal layer 23 is formed in the opening portion 20, such that the area of the under bump metal layer 23 used for current path during operation of the semiconductor device can be increased. In this manner, significant effects in reduction of the spreading resistance may be achieved.
[0059] As shown in
[0060] In addition, by broadening the area of the under bump metal layer 23, the warp amount of the semiconductor device 10 due to the temperature change can be reduced. More specifically, only a part of the semiconductor device 10 is formed with the source electrodes 14 to 15 and the gate electrodes 16 to 17, respectively. That is to say, not all of the front surface of the semiconductor substrate 11 is covered with the metal film, but only a part of the area is covered with the above-described electrode. Conversely, the back surface of the semiconductor substrate 11 is completely covered by the back electrode 22, which will cause a difference in the amount of metal between the front and back surfaces of the semiconductor substrate 11. When the semiconductor device 10 is affected by temperature change, the amount of warping to the semiconductor device 10 becomes larger. Therefore, since the source electrodes 14 to 15 in this embodiment are almost entirely covered by the under bump metal layer 23, the amount of the metal formed on the front surface of the semiconductor substrate 11 can be increased such that warping due to temperature variations can be effectively reduced.
[0061] Furthermore, in the present embodiment, the thickness of the passivation layer 18 can be further reduced. In particular, since the opening 20 of the passivation layer 18 is not used as a mask for forming the under bump metal layer 23, the passivation layer 18 only needs to protect the various electrodes formed on the semiconductor substrate 11. Therefore, the thickness of the passivation layer 18 covering the under bump metal layer 23 can be further reduced. In the embodiment, since the passivation layer 18 is formed by applying a liquid resin to the semiconductor substrate 11 and then heat hardened, by reducing the thickness of the passivation layer 18, the time needed during the step of heat treatment may be reduced and thus the thermal stress experienced by the passivation layer 18 can also be reduced and result in decreased warping of the semiconductor wafer.
[0062] Please refer to
[0063] As shown in
[0064] Since the semiconductor device 10 shown in
[0065] Also referring to
[0066] Although the gate electrodes 16 to 17 shown in
[0067] Please refer to
[0068] As shown in
[0069] In the epitaxial layer 33, a plurality of P-type gate regions 37 are formed and an N-type source region 36 is formed in the gate region 37. Next, in the gate region 37, a trench is formed and a gate oxide film 39 and a gate electrode 35 are sequentially formed in the trench to form a plurality of cells in the epitaxial layer 33 having the above-described configuration. Above the epitaxial layer 33, a hard passivation layer 19 and a passivation layer 18 such as a silicon nitride film can be formed as an insulating film.
[0070] In addition, source electrodes 14 to 15 and gate electrodes 16 to 17 (not shown) are also formed on top of the epitaxial layer 33.
[0071] In terms of the under bump metal layer 23, the under bump metal layer 23 covers the exposed source electrodes 14 to 15 and the gate electrodes 16 to 17 (not shown).
[0072]
[0073] As described above, the semiconductor device 10 of the present embodiment has the first transistor 30 and the second transistor 31, and the gate electrodes of the first transistor 30 and the second transistor 31 are connected to the output side terminal of the control IC 40. In addition, the source electrode of the first transistor 30 is connected to the terminal B, and the source electrode of the second transistor 31 is connected to the terminal P.
[0074] In the present embodiment, as shown in
[0075] Please refer to
[0076] As shown in
[0077] Next, as shown in
[0078] Then, as shown in
[0079] Thereafter, as shown in
[0080] After completing the above steps, the semiconductor device 10 shown in
[0081] Please refer to
[0082] As shown in
[0083] In this manner, since the under bump metal layer 38 almost covers the entire lower surface of the back electrode 22 so that the under bump metal layer 38 serves as a connection between the drain region of the first transistor 30 and the second transistor 31, spread resistance of the back electrode 22 can be reduced and power loss during operation of the semiconductor device 10A can also be decreased. In addition, since the thickness of the metal layer covering the back surface of the semiconductor substrate 11 is increased by the provision of the under bump metal layer 38, the amount of warping of the semiconductor substrate 11 when the semiconductor device 10A is affected by the temperature change can be reduced.
[0084] Next, please refer to
[0085] As shown in
[0086] As shown in
[0087] As shown in
[0088] In the present step, since the under bump metal layer 23 for protecting the source electrodes 14 to 15 and the under bump metal layer 38 for reducing the spreading resistance are formed on the front and back surfaces of the semiconductor substrate 11 at the same time, it is possible to form the under bump metal layer 38 without any additional time and processes.
[0089] Next, as shown in
[0090] Also referring to
[0091] The upper surface of the source electrodes 14 to 15 is covered with the under bump metal layer 23, and the under bump metal layer 23 is covered with the hard passivation layer 19. Furthermore, the opening 20 is formed by forming a hard passivation layer 19 covering a portion of the under bump metal layer 23 in a circular shape, and the under bump metal layer 38 is exposed from the opening 20. Since only the hard passivation layer 19 is provided on the semiconductor device 10B as a layer covering the upper surface of the semiconductor substrate 11, the effect of reducing the structure of the semiconductor device can be obtained.
[0092] Next, please refer to
[0093] As shown in
[0094] As shown in
[0095] As shown in
[0096] Please refer to
[0097] The manufacturing method of the semiconductor device 10C shown in
[0098] While the present invention has been described with reference to the different embodiments, the present invention is not limited thereto, and may be modified without departing from the spirit and scope of the present invention.
[0099] For example, in the above description, the semiconductor device 10 in which a plurality of transistors are formed is used as an embodiment of the semiconductor device. However, other semiconductor devices may actually be formed with a bipolar transistor, for example, Diodes, and the like can also be applied to the structure of the present invention.