Variable hydraulic transmission
09709143 ยท 2017-07-18
Assignee
Inventors
Cpc classification
F16H61/427
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H39/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H39/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/437
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60K20/00
PERFORMING OPERATIONS; TRANSPORTING
F16H39/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/427
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/437
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05G9/00
PHYSICS
Abstract
The invention refers to hydraulic rotation transmissions and can be used in power transmissions and transmissions where the stepless ratio variation is essential. It can also be used as stepless speed transmission for vehicles (FIG. 1). Getting any transmission ratio with higher performance factor is achieved by applying in the hydraulic transmission new scheme, including motionless and movable bodies containing two coupled rotors, composing of camshafts with pistons and separated by motionless wall. Transmission ratio varies from 0 to maximal value displacing the movable body in axial direction by means of overhanging control arm.
Claims
1. A controlled hydraulic transmission comprising: a housing; a plurality of caps; two shafts; a control unit; and rotary mechanism of interaction with power fluid, wherein a gear transmission is installed between one of the plurality of caps and one of a plurality of pistons of the rotary mechanism, wherein the plurality of pistons of the rotary mechanism interact with the power fluid and are provided with sunk internal gearing, wherein faces of the plurality of the pistons are machined to provide sliding contact with the plurality of the caps and core faces, and wherein an outer surface of the plurality of pistons is formed by hypotrochoid that is defined by:
X=e(5 Sin Sin 2),
Y=e(5 Cos +Cos 2), where is an arbitrary parameter between 0 and 2.
2. The controlled hydraulic transmission according to claim 1, wherein the housing has an opening for a control arm and an internal cavity completely filled with the power fluid and a mechanism of rotary movement transformation.
3. The controlled hydraulic transmission according to claim 2, wherein control unit is provided with a jutting arm fixed on an internal mechanism of rotary movement transformation and being able for displacement along the opening in the housing.
4. The controlled hydraulic transmission according to claim 3, wherein an internal face of the plurality of caps, mounted on housing ends, is machined to provide sliding contact with the faces of the plurality of the pistons, at that the plurality of caps have a central hole for supporting the two shafts and fixed central gear internally toothed with a piston gear.
5. The controlled hydraulic transmission according to claim 4, wherein the shafts provided with cam having cylindrical surface eccentric against a shaft axis of the shafts with eccentricity e and intended for running fit of a piston.
6. The controlled hydraulic transmission according to claim 1, wherein central sockets are machined in cartridge ends for disposing other parts and there is mounting pad for control arm attachment on an external surface, and central opening cross-section profile is the external curve of epitrochoid:
7. The controlled hydraulic transmission according to claim 6, wherein there are partitions with flat end faces having sliding contact with the pistons end faces, central borings for running passages of driving shafts and the external surface, formed by the same epitrochoid as of the cartridge longitudinal opening cross-section, but with tolerances allowing longitudinal displacement of the cartridge relative the core.
8. The controlled hydraulic transmission according to claim 7, wherein movable walls, placed in sockets of the cartridge ends, have sliding contact with a bottom of the socket and with clamp and are disc shaped with external diameter greater then 16e but a central hole formed by the same hypotrochoid as the external surfaces of the pistons with tolerances allowing piston travel through the hole.
9. The controlled hydraulic transmission according to claim 8, wherein a plurality of clamps with a plurality of plain internal end faces, having sliding contact with a movable wall, and the central hole are attached to the cartridge ends.
10. A controlled hydraulic transmission comprising: housing with opening for control arm fixed on internal mechanism of rotary movement transformation and internal cavity filled with power fluid and said rotary movement transformation; caps, which internal face is machined to assure sliding contact with a piston face, the caps having hole for supporting two shafts, wherein the two shafts are provided with a cam having cylindrical surface eccentric against of the shaft with eccentricity e and intended for running fit of a piston, wherein the piston of the rotary movement transformation interact with the power fluid and is provided with sunk internal gearing, wherein the face of the piston is machined to provide sliding contact with the caps, and wherein an outer surface of the piston is formed by hypotrochoid that is defined by:
X=e(5 Sin Sin 2),
Y=e(5 Cos +Cos 2), where is an arbitrary parameter between 0 and 2.
11. The controlled hydraulic transmission according to claim 10, wherein central sockets are machined in cartridge ends for disposing other parts and there is mounting pad for control arm attachment on an external surface, and central opening cross-section profile is the external curve of epitrochoid:
12. The controlled hydraulic transmission according to claim 11, wherein there are partitions with flat end faces having sliding contact with the pistons end faces, central borings for running passages of driving shafts and the external surface, formed by the same epitrochoid as of the cartridge longitudinal opening cross-section, but with tolerances allowing longitudinal displacement of the cartridge relative the core.
13. The controlled hydraulic transmission according to claim 12, wherein movable walls, placed in sockets of the cartridge ends, have sliding contact with a bottom of the socket and with clamp and are disc shaped with external diameter greater then 16e but a central hole formed by the same hypotrochoid as the external surfaces of the pistons with tolerances allowing piston travel through the hole.
14. The controlled hydraulic transmission according to claim 13, wherein a plurality of clamps with a plurality of plain internal end faces, having sliding contact with a movable wall, and the central circular or shaped hole are attached to the cartridge ends.
Description
(1) The invention is illustrated with the following figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
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(10)
(11)
(12)
(13)
(14)
(15) The
(16) The first modificationshortened version intended for reducing transmission with short driving shaft 1.
(17) Each of the first six modifications can be combined with any one or several other modifications, but each core version can be used only with certain cartridge version, which is marked by + in the following table.
(18) TABLE-US-00001 FIG. 1; 9a 2a, 9b 2b, 9c Core version 5 5 5 Description Cartridge without one two FIG. version holes hole holes 1, 4 7 4 variable depth channels and 2 by-pass channels + 1, 5 7.sup.I 2 deep channels , 4 flow end channels and 1 by-pass + channel 2a, 6 7.sup.II 2 deep channels , 2 shallow channels and 1 by-pass + channel 2a, 7 7.sup.III 2 shallow channels and 4 flow end channels + 2b, 8 7.sup.IV 4 shallow channels +
(19) From all possible combinations cartridgecore, presented in the table the smallest by axial dimensions and mass are 7-5 and 7.sup.I-5, where the core has the minimal thickness. Less laborious is combination 7.sup.IV-5, where the cartridge has only 4 similar shallow flow channels and there is no by-pass and slotted end channels. The main groups and parts of the device are made, according to the abovementioned design and functional approach, in the following mode.
(20) The housing 4 (
(21) Caps 8 and 8 (
(22) Both shafts 1 (or 1) and 2 (
(23) The inner end of the shaft leans on central part of the core through shell bearing 20 or ball bearing 30, but output part of the shaft leans on the cap 8 and 8 through bearings 18 or 28. In case of reducing transmission minimal dimensions and mass of the transmission can be achieved only if one shaft is shorter than the other, at that being only driving. Maximal length of the inner working part h.sub.1max (
(24) Pistons 3 (or 3, 3) of the both of internal mechanism rotors, as well as the shafts have similar design, but can slightly differ, for example, with their length. The piston cross-section profile is close curvehypotrochoid with three peaks and circumscribed circle diameter d.sub.3=2e. It is the Reuleaux triangle. The curve's equations will be presented further. The pistons have axial boring for movable seating on the shaft's cam directly or with shell 19 or ball 29 bearings. In the first case the piston or the cam should be made of appropriate antifriction material, for example bronze and similar. It is possible to use two piston designs. First version 3 (
(25) Cartridge 7, 7.sup.I, 7.sup.II, 7.sup.III, 7.sup.IV, (
(26) I version of the cartridge 7 (
(27) II version of the cartridge 7.sup.I (
(28) III version of the cartridge 7.sup.II (
(29) IV version of the cartridge 7.sup.III (
(30) V version of the cartridge 7.sup.IV (
(31) In versions 7, 7.sup.I, 7.sup.II the by-pass channels eliminate deficiencies of inflow and outflow of the fluid in the cavities. It is possible do without channels 33 and 34 in case of precise machining and reliable pressurization.
(32) Core 5 or 5 and 5 (
(33) Borings as well as by-pass channels of the cartridge eliminate deficiencies of inflow and outflow of the fluid in the cavities. It is possible do without boring 32 and, consequently, without core types 5 and 5 in case of precise machining and reliable pressurization.
(34) Clamps 9 and 9 (
(35) Movable wall 10 and 10 (
(36) Control arm 6 or 6 (
(37) Adjusting washers or inserts 11 (
(38) All seals are of ring type made of cord with round or other cross-section. Seal materialelastic oil resistant rubber, polyurethane and so on. The seals disposed in corresponding grooves of the parts. Seals 22, . . . 26 intended for assuring fluid tight contact between moving parts, seal 21 between stationary parts (
(39) Each rotating part and both rotors assemblies of the transmission should be statically and dynamically balanced to prevent noise and vibrations during transmission operation. Balancing can be done in two ways: rotors are balanced by adding on the shaft counterweights on eccentric parts of the shaft with piston; by material cutting out from inside of the shaft along the whole length from eccentricity side. The same part of the cam should also be hollow. Sides opposite to the caves should be ballasted.
(40) Operational sequence of the device functioning is presented below on the base of described above design of the transmission for the device version according
(41) Let's admit the following source data: shaft 1 will be used as driving and shaft 2 as driven let's take initial stabilized condition, when the transmission ratio u remains constant and the control arm 6 position corresponds the equal distance from the movable walls 10 to the core 5, that is h.sub.1=h.sub.2. parts of the pistons 3.sub.01 and 3.sub.02 (depicted with thin lines in
(42) At any given time the piston profile in its cross-section has not less than 4 contact points with the cartridge, which divide the space between the piston and the cartridge in parts with variable volumes. Initial lengths (along longitudinal axis of the device) of all the cavities inside the cartridge are equal, so the total volume around the driving shaft is the same as around the driven shaft.
(43) On driving shaft 1 with the cam 17 turning clockwise by angle the piston moves to the position 3.sub., fluid expels from cavities A.sub.1 and .sub.1 then through channels 35 (
(44) Such circulation processes take place continuously in all the channels and repeats in different cavities pressing successively on each part of the piston, so that the driven shaft rotates continuously.
(45) On the shaft 1 rotating in opposite directioncounter clockwiseall the above mentioned fluid flows change their flow and pressing directions making the driven shaft rotates in opposite direction.
(46) The shafts rotations speeds are oppositely directed and due to the initial equity of the fluid volumes around them also equal in absolute value. Variation of the control arm 6 position so, that h.sub.1h.sub.2 the fluid volumes in the cartridge on the right and on the left of the core 5 also will be different, causes nonequity of rotation speed n.sub.1 and n.sub.2 the shafts 1 and 2. The transmission ratio is equal u=n.sub.2/n.sub.1=h.sub.1/h.sub.2. The ratio can be varied from 0 (motionless driven shaft) up to maximal value.
(47) Reference parameters to evaluate the transmission dimensions and power are: basic structural parametereccentricity between axes of rotation of the pistons and shafts e; maximal power fluid pressure p.sub.max; maximal displacement of the control arm (cartridge displacement) H; the core thickness b.sub.5.
(48) The following ratios should be observed for regular operation of the device, where all the equations and notations in entries 1-4 and 8 refer to all versions of hydro transmission, but for entries 5, 6 and 7 presented separate equations for basic (
d.sub.d=4e; 2. diameter of rotating gear 15 pitch circle is equal to
D.sub.d=6e; 3. the curve of pistons 3, 3 and 3 (
X.sub.3=e(5 Sin Sin 2),
Y.sub.3=e(5 Cos +Cos 2), where arbitrary parameter t=0-2; 4. contour of the outer surface of the core 5, 5, 5 (
(49)
u=n.sub.2/n.sub.1=h.sub.1/h.sub.2,
where n.sub.1 and n.sub.2rotation speeds of driving and driven shafts.
REFERENCE LIST
(50) 1. Richard van Basshuysen/Fred Schafer (Hrsg.). Handbuch Verbrennungsmotor. Grundlagen, Komponenten, Systeme, Perspektiven. 3., vollstandig uberarbeitete and erweiterte Aufla. ATZ/MTZ Fachbuch; 2. V. K. Vakhlamov, M. G. Shatrof, A. A. Yurchevsky. Cars. Theory and construction of cars and motors. Textbook. Moscow. Publishing centre Academy. 2010.
LIST OF ELEMENT NOTATIONS IN THE FIGURES
(51) TABLE-US-00002 1 - left shaft 1 -shortened driving shaft 2 -right shaft 3 - piston with toothed rim 3 - simple piston 3 - shortened piston 4 - housing 5 - simple core 5 - core with 1 channel 5 - core with 2 channels 6 - flanged arm 6 - rod arm 7 - cartridge with 4 channels of different depth 7.sup.I - cartridge with 4 end flow channels and 2 deep flow channels 7.sup.II - cartridge with deep and shallow flow channels 7.sup.III - cartridge with 2 shallow flow channels and 4 end channels 7.sup.IV - cartridge with 4 shallow flow channels 8 - cap with toothed rim 8 - simple cap 9 - clamp with circular hole 9 - clamp with shaped hole 10 - movable wall for clamp accommodating 10 - movable wall for compensator accommodating 11 - adjusting washer 12 - housing opening 13 - mounting pad for control arm fixing 14 - fitting 15 - tooth wheel 16 - gear 17 - shaft cam 17 - shortened shaft cam 18 - cap shell bearing 19 - piston shell bearing 20 - core shell bearing 21 - cap seal 22 - Housing opening seal 23 - cartridge seal 24 - core seal 25 - movable wall seal 26 - shaft seal 27 - thrust rolling compensator 28 - cap ball bearing 29 - piston ball bearing 30 - core ball bearing 31 - outer axial cartridge channel 32 - core boring 33 - combined by-pass channel of the cartridge 34 - circumferential by-pass channel 35 - flow channel of variable depth 35 - shallow flow channel of the cartridge 35- deep flow channel of the cartridge 36 - slotted end channel of the cartridge 37 - cartridge end boring 38 - longitudinal pass in the cartridge 39 - threaded holes in the cartridge for fastening 40 - central circular hole of the clamp 40 - central shaped hole in the clamp 41 - hypotrochoid hole in the movable wall 42 - by-pass channel plug