High voltage high current vacuum integrated circuit
09711287 ยท 2017-07-18
Assignee
Inventors
Cpc classification
H01J7/16
ELECTRICITY
H01J19/70
ELECTRICITY
H01J5/02
ELECTRICITY
H02H9/08
ELECTRICITY
H01J19/42
ELECTRICITY
H01J21/10
ELECTRICITY
International classification
H01J7/16
ELECTRICITY
H01J5/02
ELECTRICITY
H01J21/10
ELECTRICITY
H02H9/08
ELECTRICITY
H01J19/82
ELECTRICITY
Abstract
A high voltage, high current vacuum integrated circuit includes a common vacuum enclosure that includes at least two cold-cathode field emission electron tubes, and contains at least one internal vacuum pumping means, at least one exhaust tubulation, vacuum-sealed electrically-insulated feedthroughs, and internal electrical insulation. The cold-cathode field emission electron tubes are configured to operate at high voltage and high current and interconnected with each other to implement a circuit function.
Claims
1. A high voltage high current vacuum integrated circuit, comprising a common vacuum enclosure for containing a common vacuum environment, the common vacuum environment containing: a) at least one internal vacuum pumping means; b) at least one exhaust tubulation for evacuating said vacuum enclosure and subsequently sealing and separating said vacuum enclosure from at least one external vacuum pump; c) vacuum-sealed electrically-insulated feedthroughs passing electrical conductors from outside the vacuum enclosure to inside the enclosure while electrically insulating the electrical conductors from the vacuum enclosure and maintaining the vacuum seal; d) internal electrical insulation for preventing internal electrical short circuits; and e) at least two cold-cathode field emission electron tubes, whose respective vacuum environments are part of said common vacuum environment; said electron tubes being configured to operate at high voltage and high current and being interconnected with each other to implement a circuit function.
2. The vacuum integrated circuit of claim 1, wherein, for preventing deleterious interference with the respective electron beams within said electron tubes arising from magnetic fields external to the vacuum enclosure, the vacuum enclosure is formed from high-permeability magnetic shielding metal or includes a liner of high-permeability magnetic shielding metal.
3. The vacuum integrated circuit of claim 1, wherein the vacuum enclosure is provided with one or more internal magnetic shields for preventing deleterious interference within said electron tubes from magnetic fields produced by one or more of said electron tubes or from other electrical components within said vacuum enclosure.
4. The vacuum integrated circuit of claim 3, wherein the one or more internal magnetic shields are electrically insulated by having portions of said shields covered by respective electrically insulating materials.
5. The vacuum integrated circuit of claim 3, wherein the one or more internal magnetic shields provide mechanical support to one or more physical elements within said vacuum enclosure.
6. A combination of the vacuum integrated circuit of claim 1 and an external vacuum pumping means that is connected to the vacuum integrated circuit, for maintaining vacuum level during operation.
7. The vacuum integrated circuit of claim 3, rein the one or more internal magnetic shields each comprises thin magnetic material.
8. The vacuum integrated circuit of claim 3, wherein the one or more internal magnetic shields are provided with respective penetrations for purposes of improving vacuum conductance and providing pressure equalization, each penetration comprising: a) a hollow tubular component comprising magnetic shielding material; b) said hollow tubular component having an aspect ratio of its internal diameter to its length being one to four or greater; c) said magnetic shielding material being insulated with a vacuum-grade refractory dielectric; and d) said hollow tubular component being electrically insulated in a contiguous fashion with said vacuum-grade refractory dielectric on said magnetic shielding material.
9. The vacuum integrated circuit of claim 4, wherein the one or more internal magnetic shields each comprises magnetic material in particulate form, which is dispersed in an associated electrically insulating material, and overcoated with a fully dielectric refractory layer.
10. The vacuum integrated circuit of claim 1, wherein the vacuum enclosure includes one or more internal chemical getter pumps.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and advantages of the invention will become apparent when reading the following detailed description of the invention in conjunction with the drawing figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(8) A list of reference numerals and associated parts appears near the end of this detailed description.
(9) The following definitions relate to terms that used herein.
DEFINITIONS
(10) High current means herein greater than 50 Amps.
(11) High voltage means herein greater than 400 Volts AC.
High Voltage High Current Vacuum Integrated Circuit
(12) As conceived by the present inventor, as is the case in the semiconductor industry, integration of circuit function would be advantageous with high voltage high current vacuum tube circuits. In the case of electron tube circuits, integration provides a way to provide functional blocks of circuitry as opposed to discrete components, but is distinguished from semiconductor integrated circuits due to often vastly different voltage and current operating regimes, as well as totally different physical manifestations and operating principles.
(13) Referring to
(14) With reference to
(15) Correspondence between parts within vacuum enclosure 180 of
(16) TABLE-US-00001 Circuit of FIG. 7 of the Parts in FIG. 1 published parent application Bi-tron tube 200 Bi-tron tube 144 Bi-tron tube 210 Bi-tron tube 23 Pulsatron tube 220 or 230 Pulsatron tube 35 Pulsatron tube 230 or 220 Pulsatron tube 1135 Low pass filter 193 Low pass filter 160 Low pass filter 195 Low pass filter 170
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(18) Further details of Bi-tron tubes can be found in Pub. No. US2010/0195256 A1 dated Aug. 5, 2010, entitled Method and Apparatus for Protecting Power Systems from Extraordinary Electromagnetic Pulses, now U.S. Pat. No. 8,300,378 B2.
(19) A Pulsatron tube is a cold-cathode field emission tube, having an anode, a cathode and a grid adjacent to, and associated with such cathode. In an actual embodiment, the anode, cathode and grid are cylindrically shaped. Further details of a Pulsation tube are found in U.S. Pat. No. 4,950,962, issued Aug. 21, 1990, entitled High Voltage Switch Tube.
(20) Referring back to
(21) Other electrical leads are brought out from vacuum enclosure 180 from other electrical components within the enclosure, so as to enable electrical connections to external circuitry and to external resistors, capacitors or other electrical components such as those shown in
(22) The various electrical components in vacuum enclosure 180 may be arranged in many different manners. A preferred approach is to have Bi-trons 200 and 210 aligned with each other along their respective longitudinal axes, rather than to be offset from each other as shown in
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(26) Referring back to the HVHC VIC 190 of
Multiple Circuit Functions Implemented in HVHC VIC
(27) As the foregoing makes clear, multiple electrical components housed within common vacuum enclosure enable multiple circuit functions within HVHC VIC 190 of
(28) The vacuum enclosure 180 of
Benefits of High Voltage High Current Vacuum Integrated Circuit
(29) By incorporating multiple cold-cathode field emission electron tubes and, preferably, other electrical components within common vacuum enclosure 130, in a HVHC VIC 190, installation of the circuitry housed within the enclosure is simplified, and typically requires less space from installation. This reduces the cost of installation, and increases system reliability by reduction of the mean time between failures for the present HVHC VIC.
(30) By implementing multiple circuit functions in the same vacuum enclosure, the present HVHC VIC is somewhat similar to semiconductor circuits. However, the motivation for a HVHC VIC is significantly different from that of a semiconductor integrated circuit (IC). In a semiconductor IC, the primary reason for integration is to increase circuit density. In a VIC, the primary motivation is to increase reliability and simplify installation into a system. HVHC VIC's are primarily intended for use in high voltage, high current, high power electronics circuits, a field in which semiconductors are not able to operate. Similarly, HVHC VIC's are not practical to manufacture for voltages below 400 volts. Below 400 volts, semiconductor devices are more practical. At substantially above 400 volts, semiconductors become progressively less useful as the voltage and current requirements of the circuit increase. By 26,000 Volts, there are no single semiconductor devices known. In comparison, cold-cathode field emission electron tubes within a HVHC VIC can operate at considerably higher voltages, including voltages of 1.2 million Volts and higher, and at simultaneous currents in the hundreds to thousands of MegaAmperes. Further, the very high arc resistance of electron tubes and their superior thermal performance make electron tubes appropriate for integration into a HVHC VIC.
(31) The claimed invention implements sophisticated circuit functions, responding to different external conditions with different response modes, as previously described.
Definitions Concerning Magnetic Shields
(32) The following two sections on Internal Magnetic Shielding and External Magnetic Shielding use the following, various terms that have the following meaning herein:
(33) Magnetic shield means a structure including magnetic shielding material formed either (1) fully from magnetic shielding metal, or (2) as a mixture of magnetic shielding metal and non-magnetic material, such as electrically insulating ceramic. A magnetic shield may be covered with electrically insulating material to prevent arcing from high voltages.
(34) Magnetic insulation is used interchangeably with the magnetic shielding material as defined in the foregoing definition of magnetic shield.
(35) Electrical insulation means dielectric material such as an electrically insulating ceramic.
(36) Electrical and magnetic insulation means a combination of the foregoing-defined electrical insulation and magnetic insulation.
(37) Variants of the foregoing terms, such as magnetically insulating and electrically insulating have similar meanings as found in the foregoing definitions.
(38) As used herein, vacuum-grade refers to materials that do not exhibit the property of outgassing; that is, the property of gasses being released from interstitial spaces within the atomic or molecular structure of such material in the presence of reduced pressure and temperature or both reduced pressure and temperature.
(39) Thin magnetic material is defined herein as a material where the absolute value of its surface area is substantially greater than the absolute value of its thickness.
External Magnetic Shielding
(40) In designing a HVHC VIC, the adverse impact of external magnetic fields should be considered, to make sure that any such external fields do not adversely affect the performance of electrical components within the HVHC VIC. In this connection, the vacuum enclosure 180 (
Internal Magnetic Shielding
(41) A design consideration for a HVHC VIC 190 of
(42) To address the foregoing problem of adversely high magnetic fields within the vacuum enclosure 180, the magnetic shields 260, 262, 264 and 266 can be used to separate electrical components within vacuum enclosure 180 from one or more other components. The number, geometry, and composition of magnetic shields such as 260, 262, 264 and 266 depend on the specific configuration of a desired HVHC VIC, and in particular the spacing interrelationships between internal magnetic field-producing components and internal electron tubes or other components whose operation could be adversely affected by internal magnetic fields.
(43) Placing a magnetic shield including magnetic shielding metal in the common vacuum enclosure 180 (
(44) Thus,
(45) The resulting hollow, magnetically shielded tube 295 provides venting and pressure equalization within the vacuum enclosure 180 (
(46) Magnetic shielding metal 282 and 284 is preferably all metal, but could instead be formed of a mixture of high concentration, finely divided magnetic shielding metal in high concentration with an electrically insulating ceramic, which is then molded into a desired shape, encapsulated in electrically insulating ceramic 290, and then fired to sinter and harden the ceramics. Preferably, the initial finely divided ceramic particles and the encapsulating ceramic have the same chemical composition, to minimize thermal expansion mismatch. In all of the above ceramic-encapsulating scenarios, the firing of the outer ceramic and, optionally of any interior composite ceramic and magnetic material preferably performs the additional function of annealing the magnetic shield metal to develop its full shielding potential.
(47) The above description of external magnetic shielding, under the prior heading External Magnetic Shielding, includes variations from using a single layer of high permeability magnetic shielding metal for magnetic shielding. Such variations apply as well to internal magnetic shielding, so that the high permeability magnetic shielding metals 282 and 284 of
(48) Bi-tron tube 210 and Pulsatron tubes 220 and 230 are shown as simple circles, and many other structures are omitted for clarity.
(49) It is desirable to have chemical getter vacuum pumps in any compartment or region of the vacuum enclosure 180 (
(50) As presently shown in
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(52) Low pass filter 500 includes grounding spokes 509. Although not shown in the figures, grounding spokes 509 can attach to the vacuum enclosure 180 (
(53) In regard to an alternative, or additional, way of magnetically shielding low pass filters 193 and 195 (
Additional Benefits of Internal Magnetic Shields
(54) In addition to providing electrical and magnetic insulation, magnetic shields 260, 262 and 264 in
(55) The following is a list of reference numerals and associated parts as used in this specification and drawings:
(56) TABLE-US-00002 Reference Numeral Part 180 Vacuum enclosure 190 High voltage high current vacuum integrated circuit 193 Low pass filter 195 Low pass filter 200 Cold-cathode field emission election tube, or Bi-tron tube 202 Electrically insulated feedthrough 204 Electrically insulated feedthrough 206 Electrically insulated feedthrough 210 Cold-cathode field emission election tube, or Bi-tron tube 212 Electrically insulated feedthrough 214 Electrically insulated feedthrough 216 Electrically insulated feedthrough 220 Cold-cathode field emission election tube, or Pulsatron 222 Electrically insulated feedthrough 224 Electrically insulated feedthrough 226 Electrically insulated feedthrough 230 Cold-cathode field emission election tube, or Pulsatron 232 Electrically insulated feedthrough 234 Electrically insulated feedthrough 236 Electrically insulated feedthrough 240 Chemical getter pump 241 Electrically insulated feedthrough 242 Chemical getter pump 243 Electrically insulated feedthrough 244 Chemical getter pump 245 Electrically insulated feedthrough 246 Chemical getter pump 247 Electrically insulated feedthrough 250 Potting compound 252 Potting compound 260 Magnetic shield 262 Magnetic shield 264 Magnetic shield 266 Magnetic shield 267 Ceramic 268 High permeability magnetic shielding metal 270 Ceramic insulator 275 Grounding support 280 Magnetic shield 282 High permeability magnetic shielding metal 284 High permeability magnetic shielding metal 286 Location 288 Location 290 Ceramic 295 Magnetically shielded tube 300 Low pass filter 303 Ferrite filter sleeve 305 Conductor 307 Outer tubular electrode 323 Bi-tron Tube 326 Cathanode 328 Grid 329 Cathanode 331 Grid 405 Pinched-off exhaust tabulation 406 Exhausting vacuum pumping system 408 Location of pinch-off 500 Low pass filter 503 Ferrite filter sleeve 505 Conductor 507 Outer tubular electrode 509 Grounding spokes
(57) While the invention has been described with respect to specific embodiments by way of illustration, many modifications and changes will occur to those skilled in the art. For instance, whereas cylindrical electrode geometry is preferred for the various electron tubes described herein, similar or the same as the geometry shown in