Grafted membranes and substrates having surfaces with switchable superoleophilicity and superoleophobicity and applications thereof
09708199 ยท 2017-07-18
Assignee
Inventors
Cpc classification
C01P2004/61
CHEMISTRY; METALLURGY
D06M11/79
TEXTILES; PAPER
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
C02F1/40
CHEMISTRY; METALLURGY
C08J2201/038
CHEMISTRY; METALLURGY
Y10T428/24997
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2004/16
CHEMISTRY; METALLURGY
Y10T428/31663
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T442/2172
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T428/249991
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C09K3/32
CHEMISTRY; METALLURGY
Y10T428/31598
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T442/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C08G81/02
CHEMISTRY; METALLURGY
C08J2483/10
CHEMISTRY; METALLURGY
C01P2004/62
CHEMISTRY; METALLURGY
Y10T428/31612
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2004/17
CHEMISTRY; METALLURGY
C08J2201/036
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
C02F1/40
CHEMISTRY; METALLURGY
C09K3/32
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B01D71/70
PERFORMING OPERATIONS; TRANSPORTING
D06M15/356
TEXTILES; PAPER
D06M11/79
TEXTILES; PAPER
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
C08G81/02
CHEMISTRY; METALLURGY
Abstract
Disclosed herein are surface-modified membranes and other surface-modified substrates exhibiting switchable oleophobicity and oleophilicity in aqueous media. These membranes and substrates may be used for variety of applications, including controllable oil/water separation processes, oil spill cleanup, and oil/water purification. Also provided are the making and processing of such surface-modified membranes and other surface-modified substrates.
Claims
1. A surface-modified material for removing oil from water comprising a substrate having a plurality of embedded silica or metal oxide nanostructures; wherein the nanostructures are covalently bonded to a polymer through a quaternized amine such that the surface of the surface-modified material is oleophilic and/or hydrophobic at a first condition and oleophobic and/or hydrophilic at a second condition, and wherein the polymer comprises a block copolymer with (a) at least one wettability-responsive block and (b) at least one hydrophobic and oleophilic block, wherein the wettability responsive block is polypyrrole, poly(2-vinylpyridine), or poly(4-vinylpyridine), wherein the substrate has a different chemical composition than the polymer.
2. The surface-modified material of claim 1, wherein the surface-modified material is oleophilic in aqueous media at a first condition and oleophobic in aqueous media at a second condition.
3. The surface-modified material of claim 1, wherein the surface-modified material is oleophilic in air at a first condition and oleophobic in air at a second condition.
4. The surface-modified material of claim 1, wherein the first and second conditions are selected from the group consisting of a certain temperature, voltage, pH, illuminance, pressure, and a combination thereof.
5. The surface-modified material of claim 1, wherein the nanostructures comprise nanoparticles, nanowires, nanorods, nanobelts, nanotubes, layered nanostructures, or a combination thereof.
6. The surface-modified material of claim 5, wherein the nanostructures have an average size from around 1 nm to 10 m.
7. The surface-modified material of claim 1, wherein the hydrophobic block is poly(acrylonitrile), poly(phenyl methyl siloxane), polystyrene, poly(4-dimethylsilyl styrene), poly(4-methyl styrene), poly(dimethyl siloxane), polyethylene, polypropylene, poly(isobutylene), polyamide, or poly(vinylidene fluoride).
8. The surface-modified material of claim 1, wherein the at least one hydrophobic block is a hydrophobic homogenous polymer.
9. The surface-modified material of claim 8, wherein the hydrophobic homogenous polymer is poly(acrylonitrile), poly(phenyl methyl siloxane), polystyrene, poly(4-dimethylsilyl styrene), poly(4-methyl styrene), poly(dimethyl siloxane), polyethylene, polypropylene, poly(isobutylene), polyamide, or poly(vinylidene fluoride).
10. The surface-modified material of claim 1, wherein the substrate comprises a textile, a membrane, a polymer foam, a metal mesh, a metal foam, paper, glass, or nanostructures.
11. The surface-modified material of claim 10, wherein the textile, membrane, paper, metal mesh, metal foam or polymer foam has an average pore size in the range from 10 nm to 5,000 m.
12. The surface-modified material of claim 1, wherein the substrate comprises a nonporous solid.
13. The surface-modified material of claim 10, wherein the substrate comprises the textile, membrane, or polymer foam, wherein the textile, membrane, or polymer foam comprises cellulose, nylon, polyester, polyethylene terephthalate, polyurethane polylactide, polypropylene, polyethylene, polysulfone, polyamide, polyvinyl chloride, polytetrafluoroethylene, polycarbonate, polyacrylonitrile, polybutylene terephthalate, polyimide, polymethyl methacrylate, polyetheretherketone, polyetherketone, polyetherimide, polyethersulfone, polymethylpentene, polyoxymethylene, polyphthalamide, polyphenylene oxide, polyphenylene sulfide, ethylene propylene rubber, styrene butadiene rubber, ethylene propylene diene monomer rubber, chitosan, alginate, gelatin, poly(N-isopropylacrylamide), polydimethylsiloxane, poly(phenyl methyl siloxane), poly(4-dimethylsilyl styrene), poly(4-methyl styrene), poly(isobutylene), poly(N-isopropylacrylamide), polyacrylamide, polyaniline, poly(acrylic acid), poly(methylacrylic acid), poly(2-(diethylamino)ethylmethacrylate, poly(methacryloyl ethylene phosphate), poly[2-(methacryloyloxy)ethyl]-dimethyl(3-sulfopropyl)ammonium hydroxide, poly[2-(methacryloyloxy)-ethyl-trimethylammonium chloride], polyvinylpyrrolidone, or mixtures or blends thereof.
14. The surface-modified material of claim 10, wherein the substrate comprises the metal mesh or metal foam, wherein the metal mesh or metal foam comprises metal, metal oxide of the metal, metal chloride of the metal, metal hydroxide of the metal, alloy of the metals, hybrids of the metal oxides, hybrids of the metal chlorides, or hybrids of the metal hydroxides.
15. The surface-modified material of claim 14, wherein the metal mesh or metal foam comprises metal, wherein the metal comprises at least one of copper, iron, nickel, titanium, zinc, aluminum, silver, gold, palladium, platinum, silicon, vanadium, zirconium, cobalt, lead, chromium, barium, manganese, magnesium, yttrium, hafnium, thallium, indium, tin, arsenic, selenium, tellurium, bismuth, gallium, germanium, cadmium, iridium, tungsten, tantalum, niobium, molybdenum, strontium, calcium, an alloy thereof, an oxide thereof, or a mixture thereof.
16. The surface-modified material of claim 12, wherein the nonporous solid comprises cellulose, nylon, polyester, polyethylene terephthalate, polyurethane polylactide, polypropylene, polyethylene, polysulfone, polyamide, polyvinyl chloride, polytetrafluoroethylene, polycarbonate, polyacrylonitrile, polybutylene terephthalate, polyimide, polymethyl methacrylate, polyetheretherketone, polyetherketone, polyetherimide, polyethersulfone, polymethylpentene, polyoxymethylene, polyphthalamide, polyphenylene oxide, polyphenylene sulfide, ethylene propylene rubber, styrene butadiene rubber, ethylene propylene diene monomer rubber, chitosan, alginate, gelatin, poly(N-isopropylacrylamide), polydimethylsiloxane, poly(phenyl methyl siloxane), poly(-dimethylsilyl styrene), poly(4-methyl styrene), poly(isobutylene), poly(N-isopropylacrylamide), polyacrylamide, polyaniline, poly(acrylic acid), poly(methylacrylic acid), poly(2-(diethylamino)ethylmethacrylate, poly(methacryloyl ethylene phosphate), poly[2-(methacryloyloxy)ethyl]-dimethyl(3-sulfopropyl)ammonium hydroxide, poly[2-(methacryloyloxy)-ethyl-trimethylammonium chloride], polyvinylpyrrolidone, or mixtures or blends thereof.
17. The surface-modified material of claim 1, wherein the polymer was bonded to the substrate through a grafting to and/or grafting from process.
18. The surface-modified material of claim 17, wherein the grafting from process comprises atom transfer radical polymerization or reversible addition-fragmentation chain transfer polymerization.
19. The surface-modified material of claim 17, wherein the grafting to process comprises functionalized polymer molecules reacting with complementary functional groups located on the substrate surface to form tethered chains.
20. The surface-modified material of claim 19, wherein the functional groups of the functionalized polymer molecules comprise amino groups, pyridyl groups, carboxy groups, and/or hydroxy groups.
21. The surface-modified material of claim 19, wherein the complementary functional groups located on the substrate surface comprise epoxy groups, amino groups, carboxy groups, hydroxy groups, and/or haloalkyl groups.
22. The surface-modified material of claim 19, wherein the complementary functional groups are introduced on the substrate surface by a silanization reaction between a silane and the substrate.
23. The surface-modified material of claim 22, wherein the silane comprises an epoxy group, amino group, carboxy group, hydroxyl group, and/or haloalkyl group.
24. The surface-modified material of claim 10, wherein the nanostructures have an average size between 1 nm and 100 m.
25. The surface-modified material of claim 1, wherein the the nanostructures are porous.
26. The surface-modified material of claim 25, wherein the pore size of the porous nanostructures is between 0.1 nm to 200 nm.
27. The surface-modified material of claim 1, wherein the nanostructures comprise core-shell nanostructures.
28. The surface-modified material of claim 27, wherein the core-shell structures comprise a magnetic core and a shell.
29. The surface-modified material of claim 28, wherein the shell is porous.
30. The surface-modified material of claim 29, wherein the pore size of the porous shell is porous between 0.3 nm to 200 nm.
31. The surface-modified material of claim 28, wherein the shell is nonporous.
32. The surface-modified material of claim 27, wherein the core of the core-shell nanostructures comprises one or more of silica, metal, metal oxide, and a polymer.
33. The surface-modified material of claim 27, wherein the shell of the core-shell nanostructures comprises one or more of silica, metal, metal oxide, and a polymer.
34. The surface-modified material of claim 1, wherein the nanostructures comprise one or more polymers selected from cellulose, nylon, polyester, polyethylene terephthalate, polyurethane polylactide, polypropylene, polyethylene, polysulfone, polyamide, polyvinyl chloride, polytetrafluoroethylene, polycarbonate, polyacrylonitrile, polybutylene terephthalate, polyimide, polymethyl methacrylate, polyetheretherketone, polyetherketone, polyetherimide, polyethersulfone, polymethylpentene, polyoxymethylene, polyphthalamide, polyphenylene oxide, polyphenylene sulfide, ethylene propylene rubber, styrene butadiene rubber, ethylene propylene diene monomer rubber, chitosan, alginate, gelatin, poly(N-isopropylacrylamide), polydimethylsiloxane, poly(phenylmethylsiloxane), poly(4-dimethylsilyl styrene), poly(4-methyl styrene), poly(isobutylene), poly(N-isopropyl acrylamide), polyacrylamide, polyaniline, poly(acrylic acid), poly(methylacrylic acid), poly(2-(diethyl amino)ethylmethacrylate, poly(methacryloyl ethylene phosphate), poly[2-(methacryloyloxy)ethyl]-dimethyl(3-sulfopropyl)ammonium hydroxide, poly[2-(methacryloyloxy)-ethyl-trimethylammonium chloride], and polyvinylpyrrolidone.
35. The surface-modified material of claim 27, wherein the core-shell nanostructures comprise one or more polymers selected from cellulose, nylon, polyester, polyethylene terephthalate, polyurethane polylactide, polypropylene, polyethylene, polysulfone, polyamide, polyvinyl chloride, polytetrafluoroethylene, polycarbonate, polyacrylonitrile, polybutylene terephthalate, polyimide, polymethyl methacrylate, polyetheretherketone, polyetherketone, polyetherimide, polyethersulfone, polymethylpentene, polyoxymethylene, polyphthalamide, polyphenylene oxide, polyphenylene sulfide, ethylene propylene rubber, styrene butadiene rubber, ethylene propylene diene monomer rubber, chitosan, alginate, gelatin, poly(N-isopropylacrylamide), polydimethylsiloxane, poly(phenyl methyl siloxane), poly(4-dimethylsilyl styrene), poly(4-methyl styrene), poly(isobutylene), poly(N-isopropyl acrylamide), polyacrylamide, polyaniline, poly(acrylic acid), poly(methylacrylic acid), poly(2-(diethylamino)ethylmethacrylate, poly(methacryloyl ethylene phosphate), poly[2-(methacryloyloxy)ethyl]-dimethyl(3-sulfopropyl)ammonium hydroxide, and poly[2-(methacryloyloxy)-ethyl-trimethylammonium chloride].
36. The surface-modified material of claim 27, wherein the core-shell nanostructures comprise one or more of silica, metal, metal oxide, and a polymer.
37. The surface-modified material of claim 29, wherein the porous shells are loaded with light-sensitive substances in their pore space.
38. The surface-modified material of claim 36, wherein the core-shell nanostructures are loaded with light-sensitive substances in their shell and/or core space.
39. The surface-modified material of claim 25, wherein the porous nanostructures are loaded with light-sensitive substances in their pore space.
40. The surface-modified material of claim 27, wherein the core-shell nanostructures are loaded with light-sensitive substances in their shell and/or core space.
41. The surface-modified material of claim 37, wherein the light-sensitive substances comprise photoacid generators, photoinitiators, photobase generators, photocatalysts, or mixtures or blends thereof.
42. The surface-modified material of claim 41, wherein the light-sensitive substances comprise photoacid generators, wherein the photoacid generator comprises bis(4-tert-butylphenyl)iodonium perfluoro-1-butanesulfonate, bis(4-tert-butylphenyl)iodonium p-toluenesulfonate, bis(4-tert-butylphenyl)iodonium triflate, boc-methoxyphenyldiphenyl sulfonium triflate, (4-bromophenyl)diphenylsulfonium triflate, (tert-butoxycarbonylmethoxynaphthyl)-diphenylsulfonium triflate, (4-tert-butylphenyl)diphenylsulfonium triflate, diphenyliodonium 9,10-dimethoxyanthracene-2-sulfonate, diphenyliodonium hexafluorophosphate, diphenyliodonium nitrate, diphenyliodonium perfluoro-1-butanesulfonate, diphenyliodonium p-toluenesulfonate, diphenyliodonium triflate, (4-Fluorophenyl)diphenylsulfonium triflate, N-hydroxynaphthalimide triflate, N-hydroxy-5-norbornene-2,3-dicarboximide perfluoro-1-butanesulfonate, (4-iodophenyl)diphenyl sulfonium triflate, (4-methoxyphenyl)diphenylsulfonium triflate, 2-(4-methoxystyryl)-4,6-bis(trichloromethyl)-1,3,5-triazine, (4-methylphenyl)diphenylsulfonium triflate, (4-methylthiophenyl)methyl phenyl sulfonium triflate, (4-phenoxyphenyl)diphenylsulfonium triflate, (4-phenylthiophenyl)diphenylsulfonium triflate, triphenylsulfonium triflate, or mixtures or blends thereof.
43. The surface-modified material of claim 41, wherein the light-sensitive sub stances comprise the photoinitiator, wherein the photoinitiator comprises azobisisobutyronitrile, benzoyl peroxide, or mixtures or blends thereof.
44. The surface-modified material of claim 41, wherein the light-sensitive substances comprise the photobase generator, wherein the photobase generator comprises malachite green carbinol base.
45. The surface-modified material of claim 41, wherein the light-sensitive substances comprise the photocatalyst, wherein the photocatalyst comprises TiO.sub.2, ZnO, SnO.sub.2, ZrO.sub.2, CdS, ZnS, WO.sub.3, SiC, Si, InP, GaP, CuO, Cu.sub.2O, CdTe, CdSe, Fe.sub.2O.sub.3, In.sub.2O.sub.3, In.sub.2S.sub.3, CuS, PbS, PbO, Si.sub.3N.sub.4, GaAs, GaN, AlGaInP, SiGe, or AlGaAs.
46. A boom for absorbing a hydrocarbon comprising a surface-modified material including a substrate having a plurality of embedded silica or metal oxide nanostructures, wherein the nanostructures are covalently bonded to a polymer through a quaternized amine such that the surface of the surface-modified material is oleophilic and/or hydrophobic at a first condition and oleophobic and/or hydrophilic at a second condition, and wherein the polymer comprises a block copolymer with (a) at least one wettability-responsive block and (b) at least one hydrophobic and oleophilic block, wherein the wettability responsive block comprises a nitrogen-containing heteroaryl group.
47. The boom of claim 46, wherein the wettability responsive block comprises a polypyrrole, poly(2-vinylpyridine), or poly(4-vinylpyridine) or wherein the nitrogen-containing heteroaryl group is a pyridyl group.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings form part of the present specification and are included to further demonstrate certain aspects of the present disclosure. The invention may be better understood by reference to one of these drawings in combination with the detailed description of specific embodiments presented herein.
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(11) In some aspects of the present invention, there are provided materials, substrates and membranes comprising surfaces with switchable oleophilicity and oleophobicity in aqueous media in response to temperature, voltage, pH, light illumination, pressure, or a combination thereof. In some embodiments, this switch may be tied to pH, resulting in pH switchable oil wettability. As discussed in greater detail below, some of these surface-modified materials are oleophilic at neutral pH and oleophobic at acidic pH. These surfaces of membranes and substrates may be used in a variety of applications, including controllable oil/water separation processes, oil spill cleanup, oil/water purification, self-cleaning surfaces, microfluidics, liquid droplet manipulation, etc. Preparation of Surface-Modified Materials
(12) In one aspect of the present disclosure, there are provided surface-modified membranes and substrates by grafting or depositing on the surface different materials such as polymers or copolymers on their entirety or in combination with nanoparticles. The grafting processes disclosed herein and modifications thereof may be used to render a surface oleophilic or, in some embodiments, provide a surface with switchable and/or tunable oleophilicity. Hence, in some parts of this disclosure a mechanism and a method has been described whereby surface oleophilic properties can be interchangeable or switchable.
(13) In some aspects of the present disclosure there are provided surface-modified membranes or other materials exhibiting switchable oleophilic/oleophobic properties. In some embodiments, these materials may be coated using a responsive block copolymer grafting strategy. For example, a layer of organo-silicon based molecules may be deposited on or bound to the surface of membrane or substrate, e.g., a textile or a polyurethane foam, to produce a surface with a hierarchical structure, which can amplify the wetting property of the surface. In some embodiments, a block copolymer comprising poly(2-vinyl pyridine) and polydimethylsiloxane segments (i.e., P2VP-b-PDMS) is then grafted onto the deposited silica nanoparticles. In some embodiments, the resulting surfaces of the modified membranes or other materials are hydrophobic at neutral pH and hydrophilic at acidic pH. Without being bound by theory, in the case of a poly(2-vinyl pyridine) copolymer, these properties result from the protonation/deprotonation of nitrogen-containing heteroaryl groups, e.g., pyridine groups, as a function of pH.
(14) Generally, to achieve an extreme wetting behavior, a rough surface with hierarchically micro- and nanostructures is a prerequisite, as the wetting property can be amplified by the surface roughness at different length scales. Suitable substrates for these surface-modified membranes and other materials include textiles (fabrics), metal mesh, filter paper, metal, polymeric foams (e.g., polyurethane foams), glass and wood.
(15) Textile fabric may desirable in some embodiments because of its low cost, wide availability, chemical and mechanical robustness, and inherent fiber-textured structures which provide micro-structured roughness. The procedure for the preparation of the surface on the textile fabric with switchable oleophilicity and oleophobicity in aqueous medium is schematically illustrated in
(16) A three-dimensional porous polyurethane foam used for packaging can be also employed as a substrate for a P2VP-b-PDMS grafting procedure. Polyurethanes are reaction polymers. A urethane linkage is produced by reacting an isocyanate group, NCO with a hydroxy group, and polyurethanes are produced by the polyaddition reaction of a polyisocyanate with a diol or a polyol, typically in the presence of a catalyst and other additives. A polyisocyanate is a molecule with two or more isocyanate functional groups, R(NCO).sub.n, wherein n2 and a polyol is a molecule with two or more hydroxyl functional groups, R(OH).sub.n, wherein 2. The reaction product is a polymer containing the urethane linkage, RNHCOOR. Polyurethanes may be produced by reacting a liquid isocyanate with a liquid blend of polyols, catalyst, and other additives. The blend of polyols and other additives may also be called a resin or a resin blend. In some embodiments, resin blend additives may include chain extenders, cross linkers, surfactants, flame retardants, blowing agents, pigments, and/or fillers. The choice of initiator, extender, and molecular weight of the polyol will typically affect its physical state, and the physical properties of the resulting polyurethane. Important characteristics of polyols are their molecular backbone, initiator, molecular weight, % primary hydroxyl groups, functionality, and viscosity.
(17) In some embodiments, the polyurethane-based surface-modified membranes and other materials provided herein exhibit oleophilicity in neutral aqueous medium, and can be easily switched into oleophobic when wetted by acidic water. For example, a foam functionalized in this manner may be used for the oil-spill cleanup applications (
(18) In some embodiments, surface-modified membranes or other materials have been impregnated with nanoparticles. In other embodiments, they have not been impregnated with nanoparticles. In some embodiments, the nanoparticles are silica. In other embodiments, nanoparticles other than silica are also contemplated. For example, such other nanoparticles include carbon nanotubes, nanoclays, zeolites, iron oxides, silver nanoparticles, copper oxides, titanium dioxide, carbon black, etc.
(19) These methods can be further modified and optimized using the principles and techniques of chemistry and materials science as applied by a person skilled in the art.
(20) Properties of Surface-Modified Membranes and Substrates
(21) The surface-modified membranes and other materials provided herein exhibit a range of useful properties, and they may be used in a variety of applications, including oil spill cleanup, oil/water purification, etc. For example, surface-modified membranes and other materials that exhibit pH switchable wettability may be used to control underwater oil wettability of membranes other substrates and apparatuses. In some of the embodiments, the surface-modified membranes and other materials are oleophilic at neutral pH and oleophobic at acidic pH. As an example of an application, such a material, including a block polymer grafted textile fabric, may be used to provide controllable oil/water separation processes.
(22) Wettability of a surface is typically governed by the surface chemistry as well as the surface roughness. In some embodiments, wettability is evaluated by contact angle measurements. The results discussed in the Example section confirm that P2VP-b-PDMS grafted textile exhibits tunable wetting behavior to water, depending on water pH, switching between hydrophobicity and hydrophilicity. The switchable water wettability of the surface is expected to affect its oil wettability in aqueous media.
(23) In some embodiments, the surface-modified membranes and other surface-modified materials provided herein are hydrophobic to water at pH3, which means the surface is nonwettable in these aqueous media. As a result, when the surface-modified material is immersed in neutral water, the surface is still covered with the oleophilic PDMS chains, and therefore once an oil droplet contacts the surface, oil wets the surface preferentially over water, owing to the oleophilic surface property (
(24) In some embodiments, air can be trapped inside the rough grooves of surface-modified membranes and substrates when submerged in water. The as-prepared block copolymer grafted textile surface is hydrophobic in air. A complex interfacial system, i.e., a four phase system (air-solid-oil-water), will then be formed when an oil droplet contacts such a surface.
(25) In some embodiments, when the surface-modified membranes and substrates provided herein are immersed in acidic water, for example pH of 2.0, the oil wettability of the surface reversed completely. As has been discussed in greater detail below, the present invention provides surface-modified membranes and substrates that are hydrophilic in acidic water. Under such conditions, water can readily wet the surface and diffuse into micro- and nanostructures of the textile, forming a water trapped composite interface.
(26) In some embodiments, e.g., after being rinsed with neutral water and dried, the acid-wetted surface can easily recover its hydrophobic and oleophilic properties in neutral aqueous medium, consistent with switchable oleophobicity and oleophilicity in aqueous media. In some embodiments, the surface properties may be switched reversibly without any significant change in the pH-responsive property of the surface (
(27) From the results presented in the examples section below, some of the surface-modified membranes and substrates provided herein, including P2VP-b-PDMS grafted textiles, exhibit switchable oleophobicity and oleophilicity in aqueous medium with different pH values. Such surface-modified membranes and substrates are expected to be very useful to membranes and substrates for underwater applications. For example, in some embodiments, it was shown that such surface-modified membranes and substrates can be used for the controllable water/oil separation (
(28) Oil Spill Cleanup
(29) In some embodiments, the membranes and substrates and methods disclosed herein may be used for the clean-up and/or remediation of oil or hydrocarbon spills and pollution.
(30) An oil spill is the release of a liquid petroleum hydrocarbon into the environment, typically due to human activity. Often the term refers to marine oil spills, where oil is released into the ocean or coastal waters. The oil may be a variety of materials, including crude oil, refined petroleum products, such as gasoline or diesel fuel, oily refuse or oil mixed in waste, or hydrocarbons generally. Oil may also enter the marine environment from natural oil seeps.
(31) The environmental effects include damage to wildlife, water purity and coastal areas. For example, oil will coat the feathers of birds, thereby reducing their insulating ability and make the birds more vulnerable to temperature fluctuations and much less buoyant in the water. Oil also impairs bird flight abilities. As they attempt to preen, birds typically ingest oil that covers their feathers, causing kidney damage, altered liver function, and digestive tract irritation. This and the limited foraging ability quickly causes dehydration and metabolic imbalances. Many birds affected by an oil spill will die unless there is human intervention.
(32) Other marine mammals are affected as well. For example, oil will coat the fur of sea otters and seals, reducing their insulation abilities and leading to body temperature fluctuations and hypothermia. Ingestion of the oil causes dehydration and impaired digestions. Beyond mammals, fish and invertebrates are also typically affected.
(33) Plant and algae species may also be affected by an oil spill. For example, because oil floats on top of water, less sunlight penetrates into the water, limiting the photosynthesis of marine plants and phytoplankton.
(34) By decreasing and disabling flora and fauna populations, part or all of a given coastal and/or marine ecosystem may be affected by an oil spill.
(35) Recovering oil depends upon many factors, including the type of oil spilled, the temperature of the water (in warmer waters, some oil may evaporate), and the types of shorelines and beaches involved.
(36) Both crude oil and natural gas are predominantly a complex mixture of hydrocarbons of various molecular weights, and other organic compounds, that are found in geologic formations beneath the Earth's surface. Under surface pressure and temperature conditions, the lighter hydrocarbons methane, ethane, propane and butane occur as gases, while the heavier ones from pentane and up are in the form of liquids or solids. However, in the underground oil reservoir the proportion which is gas or liquid varies depending on the subsurface conditions, and on the phase diagram of the petroleum mixture.
(37) The majority of hydrocarbons found naturally occur in crude oil, where decomposed organic matter provides an abundance of carbon and hydrogen which, when bonded, can catenate to form seemingly limitless chains. Extracted hydrocarbons in a liquid form are referred to as petroleum or mineral oil. A hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Aromatic hydrocarbons (arenes), alkanes, alkenes, cycloalkanes and alkyne-based compounds are different types of hydrocarbons. The hydrocarbons in crude oil are mostly alkanes, cycloalkanes and various aromatic hydrocarbons while the other organic compounds contain nitrogen, oxygen and sulfur, and trace amounts of metals such as iron, nickel, copper and vanadium. The exact molecular composition varies widely from formation to formation.
(38) Hydrocarbons are one of the Earth's most important energy resources. The predominant use of hydrocarbons is as a combustible fuel source. In their solid form, hydrocarbons take the form of asphalt. The C.sub.6 through C.sub.10 alkanes, alkenes and isomeric cycloalkanes are the top components of gasoline, naptha, jet fuel and specialized industrial solvent mixtures. With the progressive addition of carbon units, the simple non-ring structured hydrocarbons have higher viscosities, lubricating indices, boiling points, solidification temperatures, and deeper color.
(39) The proportion of light hydrocarbons in the petroleum mixture is typically highly variable between different oil fields and ranges from as much as 97% by weight in the lighter oils to as little as 50% in the heavier oils and bitumens.
(40) In one aspect, the invention provides membranes and substrates that may be used to reduce hydrocarbon pollution to an acceptable level. In some embodiments, the method removes greater than 90%, 95% or 98% of the hydrocarbon from the contaminated site, for example, from water or shoreline.
(41) The methods, membranes and substrates and compositions provided herein may be combined with other cleanup methods, including bioremediation, use of accelerators, controlled burning, use of dispersants or detergents, skimming, use of booms, or use of vacuums.
(42) Bioremediation involves the use of microorganisms or biological agents to break down or remove oil.
(43) Accelerators are hydrophobic chemicals, containing no bacteria, which chemically and physically bond to both soluble and insoluble hydrocarbons. The accelerator acts as a herding agent in water and on the surface, floating molecules to the surface of the water to form gel-like agglomerations.
(44) Controlled burning can effectively reduce the amount of oil in water.
(45) Dispersants and detergents will typically clustering around oil globules and allowing them to be carried away in the water.
(46) Dredging may be used for oils dispersed with detergents and other oils denser than water.
(47) Skimming may be used in combination the methods and compositions disclosed herein. Typically, this requires relatively calm waters.
(48) The present methods and compositions may be combined with booms, which are large floating barriers that round up oil and may lift the oil off the water
(49) Vacuums may be used to remove oil from beaches and water surface. Similarly, shovels and other road equipments may be used to clean up oil on beaches.
(50) Definitions
(51) The use of the word a or an, when used in conjunction with the term comprising in the claims and/or the specification may mean one, but it is also consistent with the meaning of one or more, at least one, and one or more than one.
(52) Throughout this application, the term about is used to indicate that a value includes the inherent variation of error for the device, the method being employed to determine the value, or the variation that exists among the study subjects.
(53) The term adsorb is taken to include both adsorb and absorb as well as both processes combined.
(54) The terms comprise, have and include are open-ended linking verbs. Any forms or tenses of one or more of these verbs, such as comprises, comprising, has, having, includes and including, are also open-ended. For example, any method that comprises, has or includes one or more steps is not limited to possessing only those one or more steps and also covers other unlisted steps.
(55) The term contaminate or contaminated includes where one substance coats, is mixed with, or is dissolved in, in another substance. Contamination in any of these forms may be partial or complete.
(56) The term effective, as that term is used in the specification and/or claims, means adequate to accomplish a desired, expected, or intended result.
(57) A hydrophobic surface refers to a surface with a water contact angle greater than 90, while a hydrophilic surface refers to a surface with a water contact angle smaller than 80.
(58) The term oil used herein encompasses crude oil, petroleum, as well as refined or fractionated petroleum products and organic materials, including, fats, vegetable oils, fish oils, and animal oils.
(59) Remove or removing includes effecting any measurable decrease in the substance being removed.
(60) An oleophobic surface refers to a surface with an oil contact angle greater than 90, while an oleophilic surface refers to a surface with an oil contact angle smaller than 80.
(61) When used in the context of a chemical group, hydrogen means H; hydroxy means OH; oxo means O; halo means independently F, Cl, Br or I; amino means NH.sub.2 (see below for definitions of groups containing the term amino, e.g., alkylamino).
(62) The term saturated as used herein means the compound or group so modified has no carbon-carbon double and no carbon-carbon triple bonds, except as noted below. The term does not preclude carbon-heteroatom multiple bonds, for example a carbon oxygen double bond or a carbon nitrogen double bond. Moreover, it does not preclude a carbon-carbon double bond that may occur as part of keto-enol tautomerism or imine/enamine tautomerism.
(63) The term alkyl refers to a monovalent saturated aliphatic group with a carbon atom as the point of attachment, a linear or branched, cyclo, cyclic or acyclic structure, and no atoms other than carbon and hydrogen. Thus, as used herein cycloalkyl is a subset of alkyl. The groups CH.sub.3 (Me), CH.sub.2CH.sub.3 (Et), CH.sub.2CH.sub.2CH.sub.3 (n-Pr), CH(CH.sub.3).sub.2 (iso-Pr), CH(CH.sub.2).sub.2 (cyclopropyl), CH.sub.2CH.sub.2CH.sub.2CH.sub.3 (n-Bu), CH(CH.sub.3)CH.sub.2CH.sub.3 (sec-butyl), CH.sub.2CH(CH.sub.3).sub.2 (iso-butyl), C(CH.sub.3).sub.3 (tert-butyl), CH.sub.2C(CH.sub.3).sub.3 (neo-pentyl), cyclobutyl, cyclopentyl, cyclohexyl, and cyclohexylmethyl are non-limiting examples of alkyl groups. The term haloalkyl is a subset of substituted alkyl, in which one or more hydrogen has been substituted with a halo group and no other atoms aside from carbon, hydrogen and halogen are present. The groups, CH.sub.2F, CH.sub.2Cl, CF.sub.3, and CH.sub.2CF.sub.3 are non-limiting examples of haloalkyl groups.
(64) The term nitrogen-containing heteroaryl refers to a monovalent aromatic group with an aromatic carbon atom or nitrogen atom as the point of attachment, said carbon atom or nitrogen atom forming part of an aromatic ring structure wherein at least one of the ring atoms is nitrogen, and wherein the group consists of no atoms other than carbon, hydrogen, aromatic nitrogen, aromatic oxygen and aromatic sulfur. As used herein, the term does not preclude the presence of one or more alkyl group (carbon number limitation permitting) attached to the aromatic ring or any additional aromatic ring present. Non-limiting examples of nitrogen-containing heteroaryl groups include imidazolyl, indolyl, indazolyl (Im), methylpyridyl, oxazolyl, pyridyl, pyrrolyl, pyrimidyl, pyrazinyl, quinolyl, quinazolyl, and quinoxalinyl.
(65) The above definitions supersede any conflicting definition in any of the references that is incorporated by reference herein. The fact that certain terms are defined, however, should not be considered as indicative that any term that is undefined is indefinite. Rather, all terms used are believed to describe the invention in terms such that one of ordinary skill can appreciate the scope and practice the present invention.
EXAMPLES
(66) The following examples are included to demonstrate preferred embodiments of the invention. It should be appreciated by those of skill in the art that the techniques disclosed in the examples which follow represent techniques discovered by the inventor to function well in the practice of the invention, and thus can be considered to constitute preferred modes for its practice. However, those of skill in the art should, in light of the present disclosure, appreciate that many changes can be made in the specific embodiments which are disclosed and still obtain a like or similar result without departing from the spirit and scope of the invention.
Example 1
Methods and Materials
(67) Materials. Poly(2-vinyl pyridine-b-dimethylsiloxane) block copolymer P5321 (P2VP-b-PDMS 16,000-b-10,000 g/mol) was purchased from Polymer Source, Inc., Canada. 7 nm silica nanoparticles, 1,2-bis(triethoxysilyl)ethane, (3-bromopropyl)tri-methoxysilane, dichloromethane, 1,2-dichloroethane and anhydrous toluene were all purchased from Sigma-Aldrich and used as received. Non-woven clothlike wipes made from cellulose and polypropylene blends were used as received from workwipes. Water purified in a Milli-Q (Millipore) system was used during all the experiments.
(68) Characterization. Air plasma treatment were carried out using PDC-002 plasma cleaner (Harrick Plasma company, US). Scanning electron microscopy (SEM) images were obtained on FEI Magellan scanning electron microscope. Contact angle measurements were performed with an Attension Theta system (KSV Instruments Ltd., Finland) at ambient temperature. Water droplets of 2 L were used for the water contact angles measurement in air. For the underwater oil contact angles measurements, oil droplets (1,2-dichloroethane, ca. 2 L) were dropped carefully onto the surface of the samples, which were fixed on the bottom of a glass container filled with water of different pHs. An average CA value was obtained by measuring the same sample at three different positions.
Example 2
Preparation of Poly(2-vinyl pyridine-b-dimethylsiloxane) Modified Material
(69) The procedure for the preparation of the surface on the textile fabric with switchable oleophilicity and oleophobicity in aqueous medium is schematically illustrated in
Example 3
Properties of Poly(2-vinyl pyridine-b-dimethylsiloxane) Modified Substrate
(70) The as-obtained block copolymer-grafted surface is of a relatively low free-energy and high roughness and its wettability is thereby evaluated by contact angle measurements. For the as-prepared block copolymer grafted textile surface in air, the neutral (pH 6.5) water droplet formed a sphere with a contact angle of 157.24.2, as shown in the left panel of
(71) P2VP, a weak polybase (pK.sub.a4.7), exhibits pH-dependent wettability, being hydrophobic at high pHs but hydrophilic at low pHs, owing to protonation and deprotonation processes of pyridyl groups. As shown in
(72) These results confirm that P2VP-b-PDMS grafted textile exhibits tunable wetting behavior to water, depending on water pH, switching between hydrophobicity and hydrophilicity. The switchable water wettability of the surface is expected to affect its oil wettability in aqueous media.
(73) As discussed above, the surface prepared by the method described above is hydrophobic to water at pH3, which means the surface is nonwettable in these aqueous media. As a result, when the block copolymer grafted textile is immersed in neutral water, the surface is still covered with the oleophilic PDMS chains, and therefore once an oil droplet contacts the surface, oil wets the surface preferentially over water owing to the oleophilic surface property (
(74) On the other hand, it has been reported that air can be trapped inside the rough grooves of the hydrophobic surface under water. The as-prepared block copolymer grafted textile surface is hydrophobic in air. In some embodiments, air will be trapped inside the grooves when the rough surface is immersed in water. A complex interfacial system, i.e., a four phase system (air-solid-oil-water), will then be formed when an oil droplet contacts such a surface.
(75) In contrast to neutral water, when the textile was immersed in acidic water with pH of 2.0, the oil wettability of the surface reversed completely. As shown in
(76) After being rinsed with neutral water and dried with N.sub.2 flow, the acid-wetted surface can easily recover its hydrophobic and oleophilic properties in neutral aqueous medium, thus suggesting its switchable oleophobicity and oleophilicity in aqueous media. It turns out that the reversible cycle of the surface wettability (both in air and aqueous media) can be repeated for many times without any change in the pH-responsive property of the surface (
(77) To better understand the switching of the oil wettability on the block copolymer grafted surface in different aqueous media, equation (1) derived from Young's equation can be employed to depict the contact angle of an oil on flat surface in the existence of water bulk phase:
(78)
where .sub.oa, .sub.wa, and .sub.ow are surface tensions of the oil/air, water/air, and oil/water interfaces, respectively. .sub.ow, .sub.oa, and .sub.wa are the contact angle of oil in water, oil in air, and water in air, respectively. According to this equation, it can be seen that the contact angle of oil in water can be adjusted by tuning the .sub.oa, and .sub.wa. Taking DCE as an example, its interfacial tension with air (.sub.oa) is 24.15 mNm.sup.1, and the water surface tension (.sub.wa) is 73.0 mNm.sup.1. The DCE/water interfacial tension (.sub.ow) is 28.1 mNm.sup.1. In air the DCE contact angle on the block copolymer grafted smooth surface (.sub.oa) was 13.5. However, for water with different pH values, the contact angle in air can be changed from 91.2 (pH 6.5) to 52.1 (pH 2.0), due to the pH-tunable wettability of P2VP chains. As a result from equation (1), the oil contact angle in these aqueous media are 27 (pH 6.5) and 139.5 (pH 2.0), indicating the switching of the wettability from oleophilicity to oleophobicity. The calculated results are consistent with the experimental results where the flat surface (i.e., silicon wafer) with the grafted block copolymer showed oil contact angles of ca. 36 in water of pH 6.5 and 138 in water of pH 2.0, respectively. As for the grafted block copolymer grafted textiles, their hierarchical micro- and nanostructures further amplified their oil wettability making them oleophilic and oleophobic surfaces in different aqueous media.
(79) From the above results, the P2VP-b-PDMS grafted textiles exhibit switchable oleophobicity and oleophilicity in aqueous medium with different pH values. Such a smart surface is expected to be very useful to materials for underwater applications.
Example 4
Underwater Application of Poly(2-vinyl pyridine-b-dimethylsiloxane) Modified Substrate
(80) As an example of an application, it was shown that these P2VP-b-PDMS grafted textiles can be used for the controllable water/oil separation. The P2VP-b-PDMS grafted textiles were fixed between two glass tubes as a separation membrane. The simple oil/water separation setup is shown in
Example 5
Polyurethane-based Poly(2-vinyl pyridine-b-dimethylsiloxane) Modified Substrate
(81) A three-dimensional porous polyurethane foam was employed as a substrate for the P2VP-b-PDMS grafting according to the same procedure as detailed in Example 2 above. The modified foams exhibit oleophilicity in neutral aqueous medium, and can be easily switched into oleophobic when wetted by acidic water.
Example 6
Core-Shell Nanostructure-based Poly(2-vinyl pyridine-b-dimethylsiloxane) Modified Substrate
(82) Core-shell nanostructures, with Fe.sub.3O.sub.4 magnetic nanoparticles being the core and mesoporous silica being the shell, were employed as substrate and were modified with P2VP-b-PDMS to prepare responsive functionalized nanoparticles (
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(83) All of the materials and methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the materials and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to materials and to the methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit and scope of the invention. More specifically, it will be apparent that certain agents which are both chemically and/or structurally related may be substituted for the agents described herein while the same or similar results would be achieved. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.