Glass tube cleaning and cutting system and method for same
09708209 ยท 2017-07-18
Assignee
Inventors
Cpc classification
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
C03B33/06
CHEMISTRY; METALLURGY
Y10T83/0453
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T83/2066
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B26D3/16
PERFORMING OPERATIONS; TRANSPORTING
B08B15/04
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/207
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B08B5/02
PERFORMING OPERATIONS; TRANSPORTING
B08B15/04
PERFORMING OPERATIONS; TRANSPORTING
B26D3/16
PERFORMING OPERATIONS; TRANSPORTING
C03B33/06
CHEMISTRY; METALLURGY
Abstract
A glass tube cleaning and cutting device includes a glass tube cutting device configured to cut an end portion of a glass tube while the glass tube cutting device rotates the glass tube having a predetermined length about a tube axis of the glass tube and conveys the glass tube in a direction orthogonal to the tube axis, at least one blower configured to blow air into an opening located on a first end portion side of the glass tube, and at least one cutting blade provided at a position opposite to the at least one blower interposing the glass tube therebetween, the at least one cutting blade being configured to impose thermal shock and scratches on an outer circumference surface of a second end portion side of the glass tube to cut the second end portion side of the glass tube.
Claims
1. A glass tube cleaning and cutting system, comprising: a conveyor configured to convey a glass tube in a direction transverse to a tube axis; a rotator configured to rotate the glass tube about the tube axis of the glass tube while the conveyor conveys the glass tube; a cutting blade configured to impose scratches on an outer circumference surface of an end portion of the glass tube to cut the end portion of the glass tube, while the rotator rotates the glass tube about the tube axis of the glass tube and the conveyor conveys the glass tube in a direction transverse to the tube axis, a temperature changing device adapted to make the cutting blade be at a temperature different from a temperature of the glass tube to impose thermal shock on the outer circumference surface of the end portion of the glass tube while the cutting blade imposes the scratches; and a blower disposed at a location opposing the cutting blade and extending upstream of the cutting blade with respect to the direction in which the conveyor conveys the glass tube, such that the blower is configured to begin blowing air into an opening located at an other end portion of the glass tube that is opposite to the end portion before the cutting blade begins cutting the end portion of the glass tube, and to continue blowing the air into the opening while the cutting blade cuts the end portion of the glass tube.
2. The glass tube cleaning and cutting system according to claim 1, wherein the blower includes a blowing nozzle having a flat-shaped nozzle port located along a conveyance route of the glass tube.
3. The glass tube cleaning and cutting system according to claim 1, wherein the temperature changing device comprises a preheat burner and a liquid container that are configured to, along with the cutting blade, cooperatively impose the thermal shock on the outer circumference surface of the end portion of the glass tube.
4. A method for cleaning and cutting a glass tube, comprising: providing the glass tube cleaning and cutting system of claim 1, operating the blower to blow air into the opening located at the first end portion of the glass tube; and after the operating of the blower to blow the air has already begun, operating the temperature changing device and the cutting blade to impose the thermal shock and the scratches on the outer circumference surface of a second end portion of the glass tube opposite to the first end portion into which air is being blown by the blower to cut the second end portion of the glass tube while the rotator is rotating the glass tube about the tube axis of the glass tube and the conveyor is conveying the glass tube in a direction transverse to the tube axis of the glass tube.
5. The method for cleaning and cutting a glass tube according to claim 4, further comprising sucking surrounding air at the end portion of the glass tube while imposing the thermal shock and scratches on the outer circumference surface of the end portion of the glass tube.
6. The method for cleaning and cutting a glass tube according to claim 4, further comprising blowing air into a second opening located in the end portion of the glass tube during a period after the end portion has been cut.
7. A glass tube cleaning and cutting system, comprising: a conveyor configured to convey a glass tube in a direction transverse to a tube axis; a rotator configured to rotate the glass tube about the tube axis of the glass tube while the conveyor conveys the glass tube; a first cutting blade configured to impose scratches on an outer circumference surface of an end portion of the glass tube to cut the end portion of the glass tube, while the rotator rotates the glass tube about the tube axis of the glass tube and the conveyor conveys the glass tube in a direction transverse to the tube axis, a first temperature changing device adapted to make the first cutting blade be at a first temperature different from a temperature of the glass tube to impose thermal shock on the outer circumference surface of the end portion of the glass tube while the first cutting blade imposes the scratches; a second cutting blade configured to imposes scratches on the outer circumference surface of an other end portion of the glass tube, that is opposite to the end portion, to cut the other end portion of the glass tube, while the rotator rotates the glass tube about the tube axis of the glass tube and the conveyor conveys the glass tube in the direction transverse to the tube axis, a second temperature changing device adapted to make the second cutting blade be at a second temperature different from the temperature of the glass tube to impose thermal shock on the outer circumference surface of the other end portion of the glass tube while the second cutting blade imposes the scratches; a first blower disposed at a first location opposing the first cutting blade and extending upstream of the first cutting blade with respect to the direction in which the conveyor conveys the glass tube, such that the first blower is configured to begin blowing air into an opening located at the other end portion of the glass tube before the first cutting blade begins cutting the end portion of the glass tube, and to continue blowing the air into the opening while the first cutting blade cuts the end portion of the glass tube; and a second blower provided on a more downstream side of the conveying glass tube than the first cutting blade, and disposed at a second location opposing the second cutting blade and extending upstream of the second cutting blade with respect to the direction in which the conveyor conveys the glass tube, such that the second blower is configured to begin blowing air into a second opening located at the end portion of the glass tube that has been cut by the first cutting blade before the second cutting blade begins cutting the other end portion of the glass tube, and to continue blowing the air into the second opening while the second cutting blade cuts the other end portion of the glass tube.
8. The glass tube cleaning and cutting system according to claim 7, further comprising at least one suction device provided near at least one of the first and second cutting blades and configured to suck surrounding air at at least one of the end portion and the other end portion of the glass tube.
9. The glass tube cleaning and cutting system according to claim 7, wherein the temperature changing device comprises a preheat burner and a liquid container arrangement that are configured to, along with the first and second cutting blades, cooperatively impose the thermal shock on the outer circumference surface of the end portion and the other end portion of the glass tube.
10. The glass tube cleaning and cutting system according to claim 7, further comprising at least one suction device provided near at least one of the first and second cutting blades and configured to suck surrounding air at at least one of the end portion and the other end portion of the glass tube.
11. The glass tube cleaning and cutting system according to claim 7, wherein at least one of the first blower and the second blower includes a blowing nozzle having a flat-shaped nozzle port located along a conveyance route of the glass tube.
12. A method for cleaning and cutting a glass tube, comprising: providing the glass tube cleaning and cutting system of claim 7, a first blowing operation of operating the first blower to blow air into the opening located at the other end portion of the glass tube; after the first blowing operation has already begin, performing a first cutting operation of operating the first temperature changing device and the first cutting blade to impose the thermal shock and the scratches on the outer circumference surface of the end portion of the glass tube to cut the end portion of the glass tube while continuing to perform the first blowing operation; a second blowing operation of operating the second blower to blow air into the second opening located at the end portion of the glass tube that has been cut by the first cutting operation; and after the second blowing operation has already begun, performing a second cutting operation of operating the second temperature changing device and the second cutting blade to impose the thermal shock and the scratches on the outer circumference of the other end portion of the glass tube to cut the other end portion of the glass tube while continuing to perform the second blowing operation; the first and second cutting operations being performed while the rotator is rotating the glass tube about the tube axis of the glass tube and the conveyor is conveying the glass tube in a direction transverse to the tube axis of the glass tube.
13. The method for cleaning and cutting a glass tube according to claim 12, further comprising: sucking surrounding air at the end portion of the glass tube while performing the first cutting operation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) As shown in
(11) As shown in
(12) As shown in
(13) The respective carrier disks 14 have diameters greater than pitches of the roller chains 13 and are alternately disposed in a zigzag manner so as to overlap each outer peripheral part from a lateral view. As a result, recesses are formed between adjacent carrier disks 14 and then the glass tubes G1 are stably put on the recesses. And the respective carrier disks 14 are caused to travel by causing the roller chains 13 to travel in circle by use of a driving source not shown and convey the respective glass tubes G1 in a direction orthogonal to the tube axes of the glass tubes (an arrow D1 shown in
(14) Independent from the roller chains 13, the driving chain 16 is caused to travel in circle by the driving source not shown to rotate the respective carrier disks 14 via the sprockets 15. As a result, the respective glass tubes G1 are rotated about the shaft center of the glass tubes (an arrow D2 shown in
(15) As shown in
(16) As shown in
(17) As shown in
(18) As shown in
(19) As shown in
(20) As shown in
(21) As shown in
(22) As shown in
(23) Mainly referring to
(24) The glass tube cleaning and cutting device 10 in this embodiment of the present invention cleans and cuts both ends of respective glass tubes G1 while continuously conveying a plurality of glass tubes G1 by use of the conveyor 1. Any of respective components of the preheat burners (21, 22), the blowers (31, 32), the cutting blades (41, 42), the suction devices (51, 52), and the glazing burners (61, 62) operate continuously to perform each step below by causing the respective glass tubes G1 to pass through respective components.
(25) First, a first heating step is performed for respective glass tubes G1 during transport. Specifically, portions to be cut on the second end portion E2 side of the respective glass tubes G1 are preheated by the first preheat burner 21.
(26) Second, a first blowing step for the respective glass tubes G1 is performed. Specifically, air A1 is blown into openings of the first end portion E1 side of the respective glass tubes G1 by the first blower 31 to cause air A1 to come out of openings of the second end portion E2 side of the respective glass tubes G1 as shown in
(27) And then a first cutting step is performed for the respective glass tubes G1 into which air A1 has been blown by the first blowing step. Specifically, the second end portion E2 side of the respective glass tubes G1 is cut by the first cutting blade 41. At this time, as shown in
(28) In this embodiment of the present invention, surrounding air of a second end portion E2 side of each glass tube G1 is sucked by the first suction device 51 when cutting each glass tube G1. This makes it possible to remove finely-crushed glass P that has been blown off by air A1 to the outside of the glass tube cleaning and cutting device and prevent the finely-crushed glass P from being adhered again to each glass tube G1.
(29) As shown in
(30) As shown in
(31) Subsequently, a second heating step for each glass tube G1 where the second end portion E2 side of each glass tube G1 has been cut by the first cutting step is performed. More specifically, as shown in
(32) Subsequently, a second blowing step for each glass tube G1 is performed. Specifically, air A2 is blown into the openings of the second end portion E2 side of the respective glass tubes G1 by the second blower 32 to cause air A2 to come out of the openings of the first end portion E1 side of the respective glass tubes G1.
(33) A second cutting step for each glass tube G1 into which air A2 has been blown by the second blowing step. More specifically, each first end portion E1 side of each glass tube G1 is cut by the second cutting blade 42. At this time, air A2 comes out of an opening of each first end portion E1 side of each glass tube G1. As a result, finely-crushed glass P generated when cutting is blown off to the outside of each glass tube G1 and therefore, there is no possibility of the finely-crushed glass P being adhered to an inner surface of each glass tube G1.
(34) In this embodiment of the present invention, surrounding air of each first end portion E1 side of each glass tube G1 is sucked by the second suction device 52 when cutting each glass tube G1. This removes finely-crushed glass P that has been blown off to the outside of the glass tube cleaning and cutting device by air A2 to prevent the finely-crushed glass P from being adhered again to each glass tube G1.
(35) Subsequently, glazing treatment is simultaneously performed for both sides of cut-off end portions of the respective glass tubes G1 by the first glazing burner 61 and the second glazing burner 62. In this way, cleaning and cutting of both ends of the respective glass tubes G1 by use of the glass tube cleaning and cutting device 10 in one embodiment of the present invention is completed.
(36) According to the glass tube cleaning and cutting device 10 being an embodiment of the present invention, when cutting one side of an end portion of each glass tube G1 by use of the cutting blades (41, 42), it is possible to cause air (A1, A2) to come out of an end portion to be cut by blowing air (A1, A2) into an opening located in an end portion of the opposite side to each glass tube G1 by use of the blowers (31, 32). This makes it possible to reliably blow off finely-crushed glass P generated when cutting to the outside of each glass tube G1 and prevent the finely-crushed glass P from being adhered to an inner surface of each glass tube G1, resulting in prevention of deterioration in purity.
(37) According to the glass tube cleaning and cutting device 10 being an embodiment of the present invention, air A1 is blown into an opening located in a first end portion E1 side of each glass tube G1 by the first blower 31 to clean and cut a second end portion E2 side of each glass tube G1 by the first cutting blade 41. Subsequently, air A2 is blown into an opening of the second end portion E2 side of each glass tube G1 by the second blower 32 to clean and cut the second end portion E2 side of each glass tube G1 by use of the second cutting blade 42, resulting in alternately cut of both ends of each glass tube G1. As a result, it is possible to reliably blow off finely-crushed glass P generated at each time of cutting to the outside of each glass tube G1, even when cutting both ends of each glass tube G1.
(38) In this embodiment of the present invention, since the suction devices (51, 52) configured to each suck surrounding air of an end portion of each glass tube G1 are provided near the cutting blades (41, 42), it is possible to rapidly remove by sucking finely-crushed glass P generated when cutting and prevent finely-crushed glass P from being adhered again to each glass tube G1. In addition, it is possible to promote air (A1, A2) to come out of an end portion of each glass tube G1 by the suction of the suction devices (51, 52).
(39) In this embodiment of the present invention, the blowers (31, 32) each include a blowing nozzle 34 having a flat-shaped nozzle port 33 along the conveyance route of each glass tube G1 in the conveyor 1, so that it is possible to inject air (A1, A2) located along the conveyance route of each glass tube G1 from the nozzle port 33. This makes it possible to reliably blow air (A1, A2) into an opening of each glass tube G1 that is caused to travel by the conveyor 1. Depending on the length of each glass tube G1, it becomes possible to blow off finely-crushed glass P located outside each glass tube G1 by air (A1, A2) which comes out of the nozzle port 33 and flows outside each glass tube G1.
(40) In this embodiment of the present invention, since air (A1, A2) is blown into an opening of each glass tube G1 over a period after cutting each glass tube G1 by use of the cutting blades (41, 42), even after the cutting of each glass tube G1, it is possible to cause air (A1, A2) to come out of the cut-off end portion and therefore, it is possible to reliably blow off finely-crushed glass P generated when cutting to the outside of each glass tube G1.
(41) While the glass tube cleaning and cutting device and the method thereof of the present invention have thus been described so far, the present invention may be embodied in other forms.
(42) For instance, as shown in
(43) It is to be understood that the present invention may be embodied in several forms in which any and all improvements, modifications, and variations may be added based on the knowledge of those skilled in the art without departing from the spirit of the present invention. And the present invention may be embodied in the forms in which any matters to define the invention are replaced by other art within the scope in which identical operation or effects are created. In addition, the invention may be embodied in the forms in which matters to define the invention integrally formed are composed of a plurality of members or matters to define the invention composed of a plurality of members are integrally formed.