Compact magnet system for a high-power millimeter-wave gyrotron
09711314 ยท 2017-07-18
Inventors
Cpc classification
International classification
Abstract
A compact magnet system for use in a high-power microwave tube includes an electromagnetic coil surrounded on three sides by permanent magnets. More particularly, constituent components include a first tubular retaining member; the electromagnetic coil that fits within the first tubular retaining member and that has a central cavity; first permanent magnets positioned to extend radially from the central cavity so that like poles of the first permanent magnets wrap around the central cavity along a first side of the solenoid coil; and second permanent magnets positioned to extend radially from the central cavity so that opposite poles to the first permanent magnets wrap around the central axis along the second side of the solenoid coil. Optional added components include two sets of permanent magnets, one set on each side of the coil and a pole piece located adjacent to an end of the first tubular retaining member.
Claims
1. A compact magnet system for a high-power microwave tube comprising: a first tubular retaining member having an inner wall, the first tubular retaining member made of a material selected from the group consisting of iron, a permanently magnetic element, stainless steel and aluminum, the first tubular retaining member defining a central axis; a solenoid coil fitting within the first tubular retaining member, the solenoid coil defining a central cavity of radius r1 along the central axis, the solenoid coil having a coil width defined by a first side and a second side; a plurality of first permanent magnets positioned to extend radially from the central axis beginning at or below radius r1 so that the plurality of first permanent magnets wraps around the central axis along the first side of the solenoid coil; each first permanent magnet in the plurality of first permanent magnets comprises a first magnetic north pole and a first magnetic south pole wherein the same pole in each one of the plurality of first permanent magnets faces the central axis; a plurality of second permanent magnets positioned to extend radially from the central axis beginning at about radius r1 so that the plurality of second permanent magnets wraps around the central axis along the second side of the solenoid coil; each second permanent magnet in the plurality of second permanent magnets comprises a second magnetic north pole and a second magnetic south pole wherein the pole in each one of the second plurality of second permanent magnets that faces the central axis is opposite to the pole of the plurality of first permanent magnets facing the central axis; wherein the plurality of first permanent magnets within the first tubular retaining member has a first width measured along the central axis at radius r1, said first width being larger than a second width of the plurality of second permanent magnets, said second width measured along the central axis at radius r1.
2. The compact magnet system of claim 1, wherein the first tubular retaining member is made of iron, and further comprising: a second tubular retaining member fitting within the first tubular retaining member and confining within the second tubular retaining member the plurality of first permanent magnets; a plurality of third permanent magnets positioned to extend radially around the second tubular retaining member wherein the same magnetic pole of each third permanent magnet faces the second tubular retaining member and is opposite to the magnetic pole of each of the plurality of first permanent magnets nearest the second tubular retaining member; a third tubular retaining member fitting within the first tubular retaining member and confining therewithin the plurality of second permanent magnets; and a plurality of fourth permanent magnets positioned to extend radially around the third tubular retaining member wherein the same magnetic pole of each fourth permanent magnet faces the third tubular retaining member and is opposite to the magnetic pole of each of the plurality of second permanent magnets nearest the third tubular retaining member.
3. The compact magnet system of claim 1, wherein the first tubular retaining member is a permanently magnetic element, the compact magnet system further comprising a shell made of a magnetically permeable material, the shell configured to hold and align together the first tubular retaining member, the solenoid coil, plurality of first permanent magnets, and plurality of second permanent magnets.
4. The compact magnet system of claim 1, further comprising a pole piece, the pole piece made of a magnetically permeable material, the pole piece located adjacent to an end of the first tubular retaining member nearest to the plurality of second permanent magnets.
5. The compact magnet system of claim 4, wherein the pole piece covering said end except for a central opening having a diameter that is large enough to allow an expanding electron beam to exit.
6. The compact magnet system of claim 4, wherein the pole piece is angled toward the plurality of second permanent magnets and configured to define a gap between the plurality of second permanent magnets and the pole piece, the gap configured to provide access from a central cavity to at least one output waveguide.
7. The compact magnet system of claim 6, further comprising the at least one output waveguide having a circular up-taper, the at least one output waveguide extending from within the central cavity and configured to pass through the gap and thereafter to define a circular up-taper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings show preferred embodiments of a compact magnet system for a high-power millimeter-wave gyrotron and the like reference numbers in the drawings are used to designate like features consistently throughout the drawings. New reference numbers in
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DESCRIPTION OF EMBODIMENTS
(9) In the following description, reference is made to the accompanying drawings, which form a part hereof and which illustrate several embodiments of the present invention. The drawings and the preferred embodiments of the invention are presented with the understanding that the present invention is susceptible of embodiments in many different forms and, therefore, other embodiments may be utilized and structural, and operational changes may be made, without departing from the scope of the present invention.
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(11) The embodiment shown in
(12) The plurality of first permanent magnets (130) and the plurality of second permanent magnets (135) are axially thin radial magnets. It is noted that the
(13) The first tubular retaining member (105) is preferably in the form of a right-circular hollow cylinder that has an inner wall (110) and an outer wall (111). The distance between the inner wall (110) and an outer wall is a thickness of the wall of the first tubular retaining member (105). The first tubular retaining member (105) has, i.e. defines, a central axis (115) along the length of the first tubular retaining member (105).
(14) In a preferred embodiment, the first tubular retaining member (105) is a permanently magnetic element or combination of elements. However, in other embodiments, the first tubular retaining member (105) may be made of non-magnetized iron, stainless steel or aluminum.
(15) The solenoid coil (120) preferably fits co-axially within the first tubular retaining member (105). Preferably, the solenoid coil (120) has an outside diameter that extends the solenoid coil so that it is adjacent to inner wall (110) of the first tubular retaining member (105), but preferably not in direct contact with the inner wall (110). The solenoid coil (120) is preferably electrically isolated from the first tubular retaining member (105). The solenoid coil (120) has a toroidal shape, similar to a donut, in that the solenoid coil (120) defines a central cavity (425), as shown in
(16) The plurality of first permanent magnets (130) positioned to extend radially from the central axis (115) beginning at or below radius r1 (140) so that the plurality of first permanent magnets (130) wraps around the central axis (115) along the first side (126) of the solenoid coil (120). While the plurality of first permanent magnets (130) is adjacent to the solenoid coil (120), the first tubular retaining member (105) may be either within the first tubular retaining member (105) or adjacent to an end of the first tubular retaining member (105).
(17) When the solenoid coil (120) is positioned within the first tubular retaining member (105) but near its end, then the plurality of first permanent magnets (130) may be configured to cover that end and still remain adjacent to the solenoid coil (120). Different embodiments showing variations of this arrangement are shown in
(18) Referring to
(19) Referring to
(20) The permanent magnets are configured in a specific way so that their direction of magnetization creates a magnetic field within the central cavity (425) in the same direction as the magnet field created by the solenoid coil (120) when it is energized.
(21) A direction of magnetization arrow (150), a thick vector arrow, is added atop the permanent magnets in
(22) The magnetic field lines (151) inside and outside of a magnet may take a different path than the direction of magnetization of the same magnet due to the collective forces of the combination of magnets. For example, the magnetic field lines (151) can even be at right angles or can oppose the magnetization of a permanent magnetic member element. This is the principle of field reversal correction that can be seen in the plot of magnetic field immediately below the plurality of second permanent magnets (135) in
(23) Consistent with the direction of magnetization arrows, each first permanent magnet in the plurality of first permanent magnets (130) comprises a first magnetic north pole (131), N, and a first magnetic South Pole (132), S, wherein the same pole faces the central axis (115).
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(25) The plurality of second permanent magnets (135) is positioned to extend radially from the central axis (115) beginning at about radius r1 (140), as shown in
(26) Each second permanent magnet in the plurality of second permanent magnets (135) comprises a second magnetic north pole (136) and a second magnetic south pole (137), as respectively shown in
(27) In alternative embodiments, the axial width of each set of permanent magnets is different. For example, it is preferable that the plurality of first permanent magnets (130) within the first tubular retaining member (105) has a first width (133), as shown in
(28) In other alternative embodiments, the compact magnet system (100) has a symmetrical configuration around a virtual vertical line through the middle of the solenoid coil (120). The virtual vertical line creates a hypothetical left side and a hypothetical right side. Thus, in these embodiments, the hypothetical right side is made as a mirror image or in a similar configuration as the hypothetical left side, which in effect adds a field reversal correction on the hypothetical right side to the one on the hypothetical left side.
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(30) The second preferred embodiment of the compact magnet system (100) includes the same components of the
(31) The second tubular retaining member (205) fits within the first tubular retaining member (105). The second tubular retaining member (205) holds or confines the plurality of first permanent magnets (130). The second tubular retaining member (205) is essentially a containment ring to structurally confine the plurality of first permanent magnets (130). Large diameter permanent magnets may be constructed in this way.
(32) The plurality of third permanent magnets (210) is positioned to extend radially around the second tubular retaining member (205) wherein the same magnetic pole of each third permanent magnet faces the second tubular member and is opposite to the magnetic pole of each of the plurality of first permanent magnets (130) nearest the second tubular retaining member (205), as shown in
(33) The third tubular retaining member (220) fits within the first tubular retaining member (105). The third tubular retaining member (220) holds or confines the plurality of second permanent magnets (135). The third tubular retaining member (220) is essentially a containment ring to structurally confine the plurality of second permanent magnets (135).
(34) The plurality of fourth permanent magnets (225) is positioned to extend radially around the third tubular retaining member (220) wherein the same magnetic pole of each fourth permanent magnet faces the third tubular retaining member (220) and is opposite to the magnetic pole of each of the plurality of second permanent magnets (135) nearest the third tubular retaining member (220). This arrangement is also shown in a perspective view in
(35) For preferred alternative embodiments, the compact magnet system (100) may further include a shell (305), shown in
(36) The shell (305) increases the magnetic field in the central cavity (425), as shown in
(37) The configuration (or way it is put together) shown in the
(38) The
(39) The pole piece (306) helps to shape and control the magnetic field extending past the end of the first tubular retaining member (105). The pole piece (306) is located adjacent to an end of the first tubular retaining member (105) nearest to the plurality of second permanent magnets (135). The pole piece (306) is preferably tapered or angled inward toward the central cavity and it preferably extends perpendicularly from the shell (305). Angling enables fine tuning of the magnet field exiting the plurality of second permanent magnets (135). The pole piece (306) covers the end of the first tubular retaining member (105), except for a central opening having a diameter (307) that is large enough to allow an expanding electron beam to exit. In other words, the pole piece (306) does not close off the central opening where the electrons flow out of the central cavity (425) along the central axis (115) to an external collector.
(40) In alternative embodiments, components may be added, such as an output coil (145), trim magnets (230), as referenced in
Example 1
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(42) In this example, both
(43) In this example, the pole piece (306) is angled toward the plurality of second permanent magnets. The pole piece (306) is configured to define a gap (620) between the plurality of second permanent magnets (135) and the pole piece (306). The gap (620) is configured to provide access to the central cavity (425), and more particularly to a microwave region within the center portion of the central cavity (425), to at least one output waveguide (705), as shown in
(44) A magnetic shield (605), which may be iron or soft steel, serves as a magnetic shield for electrons transiting the free field collector region (615) as shown in
(45) The embodiment in this example is considered very attractive for 61 gigahertz and 28 gigahertz Industrial, scientific, and medical (ISM) Applications at 10-20 kilowatt continuous wave. There is an 11 kilogauss magnetic field in this embodiment for second harmonic TE.sub.021 mode or first harmonic TE.sub.011 mode operation.
(46) This embodiment uses a single stage depressed collector (715), delivering high efficiency, with a low voltage of 20-30 kilovolts and a low magnet operating power of about 1 kilowatt, estimated.
Example 2
(47) This example describes the embodiment of the compact magnet system shown in
(48) In the example, a plurality of second permanent magnets (135) in comparison are relatively thin in axial direction and are also magnetically charged in the radial direction but in opposite radial direction to the plurality of first permanent magnets (130).
(49) In the example, a first tubular retaining member (105) is an outer cylinder with hollow bore (i.e. tube shaped). The first tubular retaining member (105) in this example is a permanent magnet that has a magnetic charge in the axial direction. The magnetic charge is indicated by the direction of magnetization arrow (150), which points to magnetic north. The first tubular retaining member (105) will usually (but not necessarily) have (not shown) an attached (e.g. glued) outer non-magnetic shell (e.g. stainless steel or aluminum) for strengthening, alignment, and assembly.
(50) In the example, a pole piece (306) is an iron (but may be soft steel) pole piece that is either made as part of the gyrotron tube body, or as a separate piece that is installed when the gyrotron tube is inserted into the electropermagnet.
(51) In the example, a shell (305) is made of iron.
(52) In the example, a solenoid coil (120) is an internal coil assembly made up of one or more electromagnet coils with associated water or oil cooling components.
(53) In this example, an output coil (145) is also a coil assembly made up of one or more electromagnetic coils with associated water or oil cooling components.
(54) In this example, trim magnets (230) are positioned at the bottom edge of the plurality of first permanent magnets (130) and the plurality of second permanent magnets (135), i.e. around the edge of the central cavity. The trim magnets (230) are radially charged in the same radial directions as the larger radial magnets next to which they are positioned. Alternatively, the trim magnets (230) may be installed on the gyrotron tube body.
(55) In this example, holes or slots exist in the plurality of second permanent magnets (135) and in the shell (305) (not shown for drawing simplicity) for connecting electrical lines (for powering the coils) and for cooling lines (for cooling the coils).
Example 3Making an Electropermagnet
(56) The art of making a compact magnet system (100) may be accomplished by gluing together small angle wedges (e.g. 10 degrees) of permanent magnets, magnetically charged in the radial direction.
(57) In this example, the wedges are held together in a non-magnetic (e.g. stainless steel or aluminum) shell. In other examples, the shell (305) may also be a magnetic (e.g. iron or soft steel) containment steel ring. The permanent magnets in this example are Neodymium Iron Boron (NdFeB or NIB). Other examples may utilize magnets made of Samarium Cobalt (SmCo), Aluminum Nickle Cobalt (AlNiCo), and others that are known.
(58) In this example, the field strength requirement of the coils is not high and so the solenoid coil (120) is one or more coils that are simple tape wound coils (copper or aluminum tape) of uniform current density. The solenoid coil (120) is edge cooled by water (or oil) cooled plates positioned between the coils.
(59) For other applications, when higher magnetic field strength and/or for higher efficiency (i.e. lower coil power for the same electromagnet field contribution), other coil manufacturing techniques may be employed, such as for example non-uniform current density coils and stepped density coils (as by stepping the tape thickness).
(60) In this example, alignment steps, pins, and screws are used throughout the assembly. The attractive forces between the permanent magnet parts and iron parts are very large and can be thousands of pounds force. So, in this example, the assembly is done by machine. The assembly machine is made with aluminum plates separated by large screw(s) where the parts are attached to the plates (as by screws) and the plates are separated by a long threaded heavy screw(s) to which crank handle(s) or motors are attached, and held by an aluminum framework.
(61) In this example, the parts are initially separated by large enough distance (e.g. 1 meter) so that the magnetic parts are safely installed on the aluminum plates by hand. Then, the magnetic parts are screwed together by turning the large screw(s) separating the aluminum plates, the forces growing large as the parts approach contact.
(62) In this example, the assembly of compact magnet system includes a compatible gyrotron. The following steps are taken with reference to
(63) Step 1): Attach the plurality of first permanent magnets (130) within the first tubular retaining member (105). The first tubular retaining member (105) is an axial cylindrical permanent magnet. This assembly is accomplished by using widely separated aluminum plates of the assembly machine, then screwing the components together. The direction of magnetic field of the first tubular retaining member (105) must be respected, as per
(64) Step 2): Insert the solenoid coil (120), which in this case is a coil assembly into the assembly made in Step 1 above. Care is taken to align the electrical and cooling connections to the holes in first tubular retaining member (105).
(65) Alternately, the coil assembly may be placed in position relative to the plurality of first permanent magnets (130) and then slid into the first tubular retaining member (105). Slots cut to the end of the first tubular retaining member (105) are for the electrical wires and cooling lines and the shell (305) is installed to contact with the plurality of first permanent magnets (130).
(66) Step 3): The assembly from Steps 1) and 2) is attached to an aluminum plate of the assembly machine. The plurality of second permanent magnets (135) is attached to another aluminum plate. Then, the plurality of second permanent magnets (135) is inserted into first tubular retaining member (105). The plurality of second permanent magnets (135) are allowed to press against the solenoid coil (120), capturing the solenoid coil (120) between the plurality of first permanent magnets (130) and the plurality of second permanent magnets (135). Direct contact with the solenoid coil (120) enables the cooling system of the solenoid coil (120) to also cool the plurality of first permanent magnets (130) and the plurality of second permanent magnets (135).
(67) Such direct contact is important when using temperature sensitive permanent magnet materials such as Neodymium Iron Boron.
(68) The plurality of second permanent magnets (135) may be allowed to float, by not being mechanically captured in another way (other than by the attractive magnetic forces), so as to allow for thermal expansion of the solenoid coil (120).
(69) Step 4): The output coil (145), if used, is then inserted into the first tubular retaining member (105), being careful to align with the electrical and cooling lines to holes or slots in the plurality of second permanent magnets (135).
(70) Step 5): The shell (305) made of iron is next installed over the above assembly using the assembly machine. This is done being careful to align holes or slots to the electrical wires and cooling lines of the output coil (145).
(71) Step 6): The gyrotron tube, which includes pole piece (306) and trim radial magnets as preassembled parts of the gyrotron tube, is inserted into the assembly above using the assembly machine.
(72) Step 7): The remaining electrical wires and cooling lines are attached and the electropermagnet gyrotron is assembled.
Example 3Magnetic Flux from the Electropermagnet
(73) Reference is made to
(74) In this example, the trim magnets (230) are small, inner-radial magnets that serve to flatten and shape the central cavity (425) magnetic field for radiofrequency efficiency enhancement, and can be placed on the gyrotron tube body after baking.
(75) In this example, a magnetron injection gun (415) cathode is placed at the location (625) as shown in
(76) While this example is for a 30 mm internal diameter bore (central cavity (425) diameter), adequate for at least 40 kilowatt continuous wave emissions and 100 kilowatt pulse at 94 gigahertz due to electric field and space charge limits in a thru-bore magnetron injection gun, the concept is scalable to larger sizes for radiofrequency powers of hundreds of kilowatt continuous wave emissions.
(77) In this example, the multistage depressed collector (410) is cooled using water or air as a cooling medium. The multistage depressed collector (410) may be operated at a depressed electrical potential (voltage) relative to the body of the magnetron injection gun (415).
(78) In a typical electron beam device, the body of the electron beam device is at ground potential and the cathode potential is negative with respect to the body. The collector voltage is depressed by applying a potential that is between the cathode potential and ground. By operating the collector at a depressed state, the negative electric field within the collector slows the moving electrons so that the electrons can be collected at reduced velocities. This method increases the electrical efficiency of the radiofrequency device as well as reducing undesirable heat generation within the collector.
(79) In this example, a radiofrequency output beam (405) is obtained using a Vlasov quasi optical coupler. The radiofrequency output beam (405) is formed by a waveguide section that receives the microwave energy in a high-order mode at a first end and yields the quasi-optical fundamental-mode beam at a second end in a conversion process well known in the art. The energy that comes out of the Vlasov quasi optical coupler is intercepted by a mirror whose profile is chosen so as to focus this energy or guide it in a determined direction.
(80) The above-described embodiments including the drawings are examples of the invention and merely provide illustrations of the invention. Other embodiments will be obvious to those skilled in the art. Thus, the scope of the invention is determined by the appended claims and their legal equivalents rather than by the examples given.
INDUSTRIAL APPLICABILITY
(81) The invention has application at least to the power microwave tube industry.