Inorganic fireproof and heat-insulating material and article thereof

Abstract

Disclosed are an inorganic fireproof and heat-insulating material and an article thereof. The material comprises the following components in weight ratio: 5 parts of A component, 5.5-7 parts of a bonding agent, and 1-1.5 parts of a curing agent, wherein the A component comprises perlite and vermiculite in a weight ratio of 1:4 to 4:1. Both the perlite and vermiculite are in particle form after expansion, and the bonding agent is an inorganic bonding agent. The material is formed by mixing the abovementioned components, then pouring same into a forming mold, and pressing. The present invention has good fireproof performance and heat insulation performance. A fireproof and heat-insulating plate made by mixing the expanded perlite, vermiculite, and elutriated mud (i.e. pottery clay) improves the strength thereof, and satisfies the requirements for an external wall on waterproofing, fireproof and heat insulation.

Claims

1. An inorganic fireproof and heat-insulating material, comprising the following components in weight ratio: 5 parts of A component; 5.5-7 parts of bonding agent; 1-1.5 parts of curing agent; wherein the A component comprises perlite and vermiculite in a weight ratio of 1:4 to 4:1; the perlite and vermiculite are both in particle form after expansion, and respectively have a particle size of 0.5-8 mm and 0.5-20 mm; the perlite has a volume-weight of 80-200Kg/m.sup.3 and the vermiculite has a volume-weight of 100-200Kg/m.sup.3; the bonding agent is inorganic bonding agent; and the material is formed by mixing the abovementioned components, pouring same into a forming mold and then pressing the same; wherein the curing agent is sodium fluosilicate.

2. The inorganic fireproof and heat-insulating material according to claim 1, wherein the inorganic bonding agent is water glass.

3. The inorganic fireproof and heat-insulating material according to claim 1, wherein the heat-insulating material is formed by providing expanded particle of the perlite produced by puffing at a temperature of 850 C.-1350 C., expanded particle of the vermiculite produced by puffing at a temperature of 700 C.-1250 C., the inorganic bonding agent and the curing agent to be pressurized to 18-50 MPa in the mold at a temperature of 70 C.-245 C. and keeping it for 15-60 minutes.

4. An inorganic fireproof and heat-insulating plate, comprises a plate body, wherein the plate body is made with the inorganic fireproof and heat-insulating material claimed in claim 1.

5. The inorganic fireproof and heat-insulating plate according to claim 4, wherein further comprises a decorative layer which is provided on surface of the plate body.

6. An inorganic fireproof and heat-insulating external wall structure, comprises a wall body, wherein a fireproof and heat-insulating layer, which is made with the inorganic fireproof and heat-insulating material claimed in claim 4, is provided on surface of the wall body.

7. The inorganic fireproof and heat-insulating external wall structure according to claim 6, wherein the wall body is wooden wall, concrete wall or metal wall.

8. The inorganic fireproof and heat-insulating external wall structure according to claim 6, wherein the wall body has a cylinder structure and the fireproof and heat-insulating layer is formed by more than two cambered fireproof and heat-insulating plates.

9. The inorganic fireproof and heat-insulating material according to claim 2, wherein the heat-insulating material is formed by providing expanded particle of the perlite produced by puffing at a temperature of 850 C.-1350 C., expanded particle of the vermiculite produced by puffing at a temperature of 700 C.-1250 C., the inorganic bonding agent and the curing agent to be pressurized to 18-50 MPa in the mold at a temperature of 70 C.-245 C. and keeping it for 15-60 minutes.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a process flow diagram of an inorganic fireproof and heat-insulating material according to a specific embodiment of the present invention;

(2) FIG. 2 is a sectional view of an inorganic fireproof and heat-insulating plate according to a specific embodiment of the present invention;

(3) FIG. 3 is a sectional view of an inorganic fireproof and heat-insulating external wall structure according to a first specific embodiment of the present invention; and

(4) FIG. 4 is a sectional view of an inorganic fireproof and heat-insulating external wall structure according to a second specific embodiment of the present invention.

(5) Description of the reference numbers in the figures:

(6) Plate body 1; decorative layer 2; fireproof and heat-insulating layer 3; flat wall body 4; cambered fireproof and heat-insulating plate 5; and cylinder structure 6.

DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS

(7) For understanding the technical content of the present invention more sufficiently, a technical solution of the present invention will now be further introduced and described as follows, by way of example only, with reference to some special embodiments.

(8) An inorganic fireproof and heat-insulating material of the present invention includes the following components in weight ratio: 5 parts of A component, 5.5-7 parts of bonding agent, and 1-1.5 parts of curing agent, wherein the A component comprises perlite and vermiculite in a weight ratio of 1:4 to 4:1. Both the perlite and vermiculite are in particle form after expansion, and with a particle size of 0.5-8 mm and 0.5-20 mm, respectively. The perlite has a volume-weight of 80-200 kilogram/cubic meter and the vermiculite has a volume-weight of 100-200 kilogram/cubic meter; the bonding agent is an inorganic bonding agent; and the material is formed by mixing the abovementioned components, then pouring them into a forming mold, and then pressing them. The material is made by providing expanded particle of the perlite produced by puffing at a temperature of 850 C.-1350 C., expanded particle of the vermiculite produced by puffing at a temperature of 700 C. -1250 C., the inorganic bonding agent and the curing agent to be pressurized to 18-50 Mpa in the mold at a temperature of 70 C.-245 C. and keeping it for 15-60 minutes. The inorganic bonding agent is water glass (known as silicate of soda or sodium silicate) which can be sodium water glass or potash water glass; and the curing agent is sodium fluosilicate. Its manufacturing process is shown in FIG. 1.

(9) The features of the material will be further illustrated with reference to the following embodiments:

(10) In embodiment 1, the material is made by mixing the following components:

(11) 3 Kg of perlites, with a volume-weight of 130 kilogram/cubic;

(12) 2 Kg of vermiculites, with a volume-weight of 130 kilogram/cubic;

(13) 5.5 Kg of bonding agents, which are sodium water glass;

(14) 1 Kg of curing agents, which are sodium fluosilicate.

(15) Forming pressure is 20 Mpa, forming time is 30 minutes and temperature is 200-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 222 Kg/m.sup.3.

(16) In embodiment 2, the material is made by mixing the following components:

(17) 8 Kg of perlites, with a volume-weight of 110 kilogram/cubic;

(18) 2 Kg of vermiculites, with a volume-weight of 130 kilogram/cubic;

(19) 14 Kg of bonding agents, which are sodium water glass;

(20) 3 Kg of curing agents, which are sodium fluosilicate.

(21) Forming pressure is 20Mpa, forming time is 40 minutes and temperature is 190-230 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 219.5 Kg/m.sup.3.

(22) In embodiment 3, the material is made by mixing the following components:

(23) 1.5 Kg of perlites, with a volume-weight of 125 kilogram/cubic;

(24) 6 Kg of vermiculites, with a volume-weight of 150 kilogram/cubic;

(25) 8.5 Kg of bonding agents, which are sodium water glass;

(26) 0.9 Kg of curing agents, which are sodium fluosilicate.

(27) Forming pressure is 20 Mpa, forming time is 45 minutes and temperature is 210-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 238 Kg/m.sup.3.

(28) In embodiment 4, the material is made by mixing the following components:

(29) 5.5 Kg of perlites, with a volume-weight of 115 kilogram/cubic;

(30) 1.5 Kg of vermiculites, with a volume-weight of 135 kilogram/cubic;

(31) 9 Kg of bonding agents, which are sodium water glass;

(32) 0.7 Kg of curing agents, which are sodium fluosilicate.

(33) Forming pressure is 20 Mpa, forming time is 40 minutes and temperature is 180-215 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 206 Kg/m.sup.3.

(34) In embodiment 5, the material is made by mixing the following components:

(35) 5 Kg of perlites, with a volume-weight of 100 kilogram/cubic;

(36) 3 Kg of vermiculites, with a volume-weight of 170 kilogram/cubic;

(37) 10 Kg of bonding agents, which are potash water glass;

(38) 1 Kg of curing agents, which are sodium fluosilicate.

(39) Forming pressure is 30 Mpa, forming time is 35 minutes and temperature is 190-225 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 205 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively 123 Kpa and 613 Kpa.

(40) In this embodiment, 0.75 Kg of pottery clays are added to the above components to form a new fireproof and heat-insulating material and the density of the material is increased from 205 Kg/m.sup.3 to 214 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively increased to 141.5 Kpa and 698.8 Kpa, which have respectively increased by 15% and 14%.

(41) In embodiment 6, the material is made by mixing the following components:

(42) 7 Kg of perlites, with a volume-weight of 110 kilogram/cubic;

(43) 6 Kg of vermiculites, with a volume-weight of 115 kilogram/cubic;

(44) 15 Kg of bonding agents, which are potash water glass;

(45) 1.5 Kg of curing agents, which are sodium fluosilicate.

(46) Forming pressure is 30 Mpa, forming time is 35 minutes and temperature is 180-215 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 189 Kg/m.sup.3.

(47) In embodiment 7, the material is made by mixing the following components:

(48) 3 Kg of perlites, with a volume-weight of 120 kilogram/cubic;

(49) 6 Kg of vermiculites, with a volume-weight of 130 kilogram/cubic;

(50) 10 Kg of bonding agents, which are potash water glass;

(51) 1.5 Kg of curing agents, which are sodium fluosilicate.

(52) Forming pressure is 30 Mpa, forming time is 45 minutes and temperature is 200-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 213.8 Kg/m.sup.3.

(53) In embodiment 8, the material is made by mixing the following components:

(54) 7 Kg of perlites, with a volume-weight of 120 kilogram/cubic;

(55) 2 Kg of vermiculites, with a volume-weight of 130 kilogram/cubic;

(56) 13 Kg of bonding agents, which are potash water glass;

(57) 1.3 Kg of curing agents, which are sodium fluosilicate.

(58) Forming pressure is 30 Mpa, forming time is 60 minutes and temperature is 200-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 224 Kg/m.sup.3.

(59) In embodiment 9, the material is made by mixing the following components:

(60) 3 Kg of perlites, with a volume-weight of 150 kilogram/cubic;

(61) 1 Kg of vermiculites, with a volume-weight of 150 kilogram/cubic;

(62) 6 Kg of bonding agents, which are sodium water glass;

(63) 0.5 Kg of curing agents, which are sodium fluosilicate.

(64) Forming pressure is 25 Mpa, forming time is 60 minutes and temperature is 200-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 271 Kg/m.sup.3.

(65) In embodiment 10, the material is made by mixing the following components:

(66) 8 Kg of perlites, with a volume-weight of 130 kilogram/cubic;

(67) 5 Kg of vermiculites, with a volume-weight of 150 kilogram/cubic;

(68) 15 Kg of bonding agents, which are sodium water glass;

(69) 1.5 Kg of curing agents, which are sodium fluosilicate.

(70) Forming pressure is 25 Mpa, forming time is 60 minutes and temperature is 200-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 228 Kg/m.sup.3.

(71) In embodiment 11, the material is made by mixing the following components:

(72) 3.2 Kg of perlites, with a volume-weight of 120 kilogram/cubic;

(73) 4.9 Kg of vermiculites, with a volume-weight of 110 kilogram/cubic;

(74) 11 Kg of bonding agents, which are sodium water glass;

(75) 1.2 Kg of curing agents, which are sodium fluosilicate.

(76) Forming pressure is 25 Mpa, forming time is 55 minutes and temperature is 200-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 205.5 Kg/m.sup.3.

(77) In embodiment 12, the material is made by mixing the following components:

(78) 8 Kg of perlites, with a volume-weight of 130 kilogram/cubic;

(79) 3 Kg of vermiculites, with a volume-weight of 110 kilogram/cubic;

(80) 15 Kg of bonding agents, which are sodium water glass;

(81) 1.5 Kg of curing agents, which are sodium fluosilicate.

(82) Forming pressure is 25 Mpa, forming time is 65 minutes and temperature is 190-215 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 221.5 Kg/m.sup.3.

(83) In embodiment 13, the material is made by mixing the following components:

(84) 3.7 Kg of perlites, with a volume-weight of 140 kilogram/cubic;

(85) 2.9 Kg of vermiculites, with a volume-weight of 150 kilogram/cubic;

(86) 8 Kg of bonding agents, which are sodium water glass;

(87) 0.66 Kg of curing agents, which are sodium fluosilicate.

(88) Forming pressure is 40 Mpa, forming time is 65 minutes and temperature is 220-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 241 Kg/m.sup.3.

(89) In embodiment 14, the material is made by mixing the following components:

(90) 8.8 Kg of perlites, with a volume-weight of 135 kilogram/cubic;

(91) 6.95 Kg of vermiculites, with a volume-weight of 120 kilogram/cubic;

(92) 20 Kg of bonding agents, which are sodium water glass;

(93) 1.8 Kg of curing agents, which are sodium fluosilicate.

(94) Forming pressure is 40 Mpa, forming time is 35 minutes and temperature is 205-225 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 221 Kg/m.sup.3.

(95) In embodiment 15, the material is made by mixing the following components:

(96) 3.7 Kg of perlites, with a volume-weight of 100 kilogram/cubic;

(97) 6.95 Kg of vermiculites, with a volume-weight of 115 kilogram/cubic;

(98) 12.5 Kg of bonding agents, which are sodium water glass;

(99) 1.5 Kg of curing agents, which are sodium fluosilicate.

(100) Forming pressure is 40 Mpa, forming time is 45 minutes and temperature is 220-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 188 Kg/m.sup.3.

(101) In embodiment 16, the material is made by mixing the following components:

(102) 8.8 Kg of perlites, with a volume-weight of 135 kilogram/cubic;

(103) 2.9 Kg of vermiculites, with a volume-weight of 120 kilogram/cubic;

(104) 15 Kg of bonding agents, which are sodium water glass;

(105) 1.2 Kg of curing agents, which are sodium fluosilicate.

(106) Forming pressure is 40 Mpa, forming time is 45 minutes and temperature is 230-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 225 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively 119 Kpa and 594 Kpa.

(107) In this embodiment, 2.2 Kg of pottery clays are added to the above components to form a new fireproof and heat-insulating material and the density of the material is increased from 225 Kg/m.sup.3 to 245.5 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively increased to 139.2 Kpa and 693.8 Kpa, which have respectively increased by 17% and 16.8%.

(108) In embodiment 17, the material is made by mixing the following components:

(109) 4.5 Kg of perlites, with a volume-weight of 110 kilogram/cubic;

(110) 7.15 Kg of vermiculites, with a volume-weight of 150 kilogram/cubic;

(111) 13.6 Kg of bonding agents, which are sodium water glass;

(112) 1.2 Kg of curing agents, which are sodium fluosilicate.

(113) Forming pressure is 44 Mpa, forming time is 40 minutes and temperature is 230-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 223 Kg/m.sup.3.

(114) In embodiment 18, the material is made by mixing the following components:

(115) 9.96 Kg of perlites, with a volume-weight of 110 kilogram/cubic;

(116) 4.15 Kg of vermiculites, with a volume-weight of 130 kilogram/cubic;

(117) 19.6 Kg of bonding agents, which are sodium water glass;

(118) 1.5 Kg of curing agents, which are sodium fluosilicate.

(119) Forming pressure is 32 Mpa, forming time is 41 minutes and temperature is 210-240 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 214 Kg/m.sup.3.

(120) In embodiment 19, the material is made by mixing the following components:

(121) 10.65 Kg of perlites, with a volume-weight of 130 kilogram/cubic;

(122) 9.76 Kg of vermiculites, with a volume-weight of 140 kilogram/cubic;

(123) 22 Kg of bonding agents, which are sodium water glass;

(124) 2.1 Kg of curing agents, which are sodium fluosilicate.

(125) Forming pressure is 26 Mpa, forming time is 45 minutes and temperature is 210-240 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 218 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively 133 Kpa and 689 Kpa.

(126) In this embodiment, 1.65 Kg of pottery clays are added to the above components to form a new fireproof and heat-insulating material and the density of the material is increased from 218 Kg/m.sup.3to 227 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively increased to 156.9 Kpa and 825 Kpa, which have respectively increased by 18% and 18.2%.

(127) In embodiment 20, the material is made by mixing the following components:

(128) 6.61 Kg of perlites, with a volume-weight of 150 kilogram/cubic;

(129) 5.8 Kg of vermiculites, with a volume-weight of 110 kilogram/cubic;

(130) 15 Kg of bonding agents, which are sodium water glass;

(131) 1.3 Kg of curing agents, which are sodium fluosilicate.

(132) Forming pressure is 20 Mpa, forming time is 50 minutes and temperature is 200-220 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 217 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively 136 Kpa and 671 Kpa.

(133) In this embodiment, 1.3 Kg of pottery clays are added to the above components to form a new fireproof and heat-insulating material and the density of the material is increased from 217 Kg/m.sup.3 to 228 Kg/m.sup.3. The tensile strength and compressive strength of a plate made with the abovementioned material and with thickness of 20 mm are respectively increased to 164.6 Kpa and 805.9 Kpa, which have respectively increased by 21% and 20.1%.

(134) In embodiment 21, the material is made by mixing the following components:

(135) 12.6 Kg of perlites, with a volume-weight of 105 kilogram/cubic;

(136) 11.8 Kg of vermiculites, with a volume-weight of 200 kilogram/cubic;

(137) 28 Kg of bonding agents, which are sodium water glass;

(138) 2.5 Kg of curing agents, which are sodium fluosilicate.

(139) Forming pressure is 31 Mpa, forming time is 45 minutes and temperature is 210-235 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 225 Kg/m.sup.3.

(140) In embodiment 22, the material is made by mixing the following components:

(141) 8.6 Kg of perlites, with a volume-weight of 190 kilogram/cubic;

(142) 12.9 Kg of vermiculites, with a volume-weight of 110 kilogram/cubic;

(143) 24 Kg of bonding agents, which are sodium water glass;

(144) 2.2 Kg of curing agents, which are sodium fluosilicate.

(145) Forming pressure is 10 Mpa, forming time is 55 minutes and temperature is 200-220 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 217 Kg/m.sup.3.

(146) In embodiment 23, the material is made by mixing the following components:

(147) 15.6 Kg of perlites, with a volume-weight of 150 kilogram/cubic;

(148) 12.9 Kg of vermiculites, with a volume-weight of 140 kilogram/cubic;

(149) 32 Kg of bonding agents, which are sodium water glass;

(150) 3.3 Kg of curing agents, which are sodium fluosilicate.

(151) Forming pressure is 18 Mpa, forming time is 60 minutes and temperature is 230-245 C. Finally, the tested density of the molded inorganic fireproof and heat-insulating material is 239 Kg/m.sup.3.

(152) In the abovementioned embodiments, the proportion of bonding agent is the parts of solvent, i.e. weight ratio of water glass (in all the embodiments, water content in the water glass is about 40%). The density (i.e. proportion or volume weight) of the material of each embodiment is about 220 Kg/m3. The inorganic fireproof and heat-insulating material of the present invention has a combustion performance reaching to A1 grade and a heat conductivity coefficient of 0.035-0.0664 W/(m.k) (25 C.). The average value of compressive strength of all the embodiments is 660 Kpa and the average value of tensile strength is 130 Kpa. In the embodiments 5, 16, 19, 20, pottery clay is added. The pottery clay is 15%-25% of the perlite in weight ratio, and it is mixed with the perlite and then mixed with the other components and finally pressed in the mold. The pottery clay is used to block the tiny pores on the perlite, and increase the intensity of the perlite and then increase the intensity of the material of the present invention. In the embodiments 5, 16, 19, 20, due to adding the pottery clay, the intensity of the material of the present invention increases by 15%-21%. It can be concluded from the abovementioned embodiments that, the density of the material can be reduced by increasing the weight of perlite which has low density, and the density of the material can be increased by increasing the weight of vermiculite, which has moderate density, or bonding agent, which has high density. Thus, when the fireproof and heat-insulating material of the present invention is used as external wall decorative material which needs low density, the proportion of perlite can be increased appropriately, so as to reduce the density of the material of the present invention for easy installation.

(153) On the basis of production practice, the following technical know-how is achieved: in the abovementioned embodiments, especially in embodiments 5, 16, 19 and 20, modified silicone oil of 2%-3% of the A component in weight can be added into the mixed material of all components, so as to improve the mixing effect of all components when mixing and benefit the rapid forming after heating and pressing, thereby shortening the forming time.

(154) Wherein, the techniques about the formula of all the components are as follows:

(155) 1. The perlite with low density can be combined with the vermiculite with high density, and the perlite with high density can be combined with the vermiculite with low density, so as to reduce the relative density of the material of the present invention, thus it is conductive to the use and installation thereof; and additionally, by means of making best use of the perlite and vermiculite with different densities, the use ratio of raw material can be increased, thereby being conductive to the cost reduction. Wherein, the densities of perlite and vermiculite are lower the sizes of their particles are bigger, and the densities of perlite and vermiculite are higher the sizes of their particles are smaller, thus, when the perlite with low density is combined with the vermiculite with high density, it can form a fireproof material the same as that formed by combining the perlite with high density and the vermiculite with low density. But the former is lighter and more crisp, and the latter is heavier and has higher strength.

(156) 2. Due to the different characteristics of the perlite and vermiculite, different materials can be formed according to the actual needs of external walls, for example, when the external wall is required to have a high strength, the proportion of vermiculite can be increased and the proportion of perlite can be reduced; and when the external wall is required to have a relative lower density, the proportion of perlite can be increased and the proportion of vermiculite can be reduced.

(157) As shown in FIG. 2, which are a sectional view of a fireproof and heat-insulating plate of the present invention, its main body (i.e. plate body 1) is made with fireproof heat-insulating material formed by vermiculite and expanded vermiculite. The surface of main body can be coated with a decorative layer 2, such as fireproof and heat-insulating coating, or other bonding layer, such as a metal layer (aluminum foil, copper foil and so on) laminated with the main body, so as to achieve better decorative effect, because the main body is formed by granular perlite and vermiculite and its surface is irregular.

(158) As shown in FIG. 3, an inorganic fireproof and heat-insulating external wall structure of the present invention includes a wall body (flat wall body 4) and the surface of wall body has a fireproof and heat-insulating layer 3, which is made with inorganic fireproof and heat-insulating material, provided thereon. The flat wall body 4 can be wooden wall, concrete wall or metal wall.

(159) As shown in FIG. 4, which shows an inorganic fireproof and heat-insulating external wall structure of the present invention according to another embodiment, the wall body has a cylinder structure, i.e., the cylinder building mass 6 and the fireproof and heat-insulating layer is formed by three cambered fireproof and heat-insulating plates 5.

(160) The fireproof heat-insulating material of the present invention can be applied to the heat insulation of external wall in various building structures, and its form can be changed according to the structure of the external wall. All sorts of shape and size of the fireproof heat-insulating material can be formed according the special shape and size of the wall. Because the original surface of wall body is not always a flat surface, it needs to add a leveling course (made with waterproof flexible putty) to certain wall bodies. The requirement details are as follows: (1) besides an aerated concrete wall, there is provided a cement mortar leveling course on the outer side of basic wall body; its bonding strength should conform to the related requirements; and the thickness of the cement mortar leveling course can be determined according to the flatness of the basic wall body but should not less than 12 mm; (2) if the basic wall body is concrete wall, autoclaved sand-lime brick masonry or silicate brick masonry, an interface layer made with concrete interfacial agent should be provided between the basic wall body and the cement mortar leveling course; and (3) if the basic wall body is an aerated concrete wall or external wall, its surface should be coated with specialized interfacial agent and the specialized interfacial agent can be further covered with a cement mortar leveling course with thickness of 10 mm.

(161) The fireproof heat-insulating material are connected to the wall body primarily by bonding agent (i.e. connection layer), supplemented by anchor bolt (i.e. connector). Generally, the number of anchor bolt should be more than three in each square meter. The number of anchor bolt should be increased around the corners of wall and at the horizontal or vertical direction of the window and door holes. The space between two anchor bolts should not be more than 300 mm, and the distance from the anchor bolt to the edge of basic wall body should not be less than 60 mm.

(162) In conclusion, disclosed by the present invention is providing perlite and vermiculite after expansion to mix with bonding agent, elutriated mud (i.e. pottery clay and curing agent and then pressing them in a specific mold, at a definite temperature, to form a fireproof and heat-insulating material, which has good fireproof performance and heat insulation performance, a density of up to approximately 0.22 ton/cubic meter, a combustion performance of A1 grade, and a heat conductivity coefficient of 0.035-0.0664W/(m.k) (25 C.). A fireproof and heat-insulating plate made by mixing the expanded perlite, vermiculite, and elutriated mud (i.e. pottery clay) improves the strength thereof, and satisfies the requirements for an external wall on waterproofing, fireproof and heat insulation. It has features such as being environmentally friendly, low in carbon, energy-saving and renewable. The product contains no harmful substances, is a fully environmentally friendly product, and is very suitable for the heat insulation of an external wall in various building structures, and it also can be used for internal structure of building, for example, be used for composite wall plate (i.e. color plate) or core material of lightweight composite partition wall of building structures and also can be used for core material of cabin partition (stainless steel plate).

(163) Above descriptions of embodiments are provided for illustrating the present invention, so as to facilitate understanding and it is to be understood that the invention is not to be limited to the disclosed embodiments. Any technique extension and recreation according to the present invention should be included within the scope of protection of the invention.