Apparatus for influencing the outflow region of a tube carrier plate of a tube bundle heat exchanger

Abstract

An apparatus for influencing the outflow region of a tube carrier plate of a tube bundle heat exchanger, in particular for the food and beverage industry, and more particularly for temperature-sensitive and/or viscous food products in the dairy industry, for example desserts, sauces or concentrates, is described. The apparatus operates so that the tendency for deposits to form in the region of the tube carrier plate through which product flows out is reduced. An annular space-like outlet channel has, at least overall in the region thereof between a maximum outside diameter of an outlet-side displacement body and a second connection opening, a channel passage cross-section, which has a constant cross-section over the entire length of the region and which corresponds to a total cross-section of all of the inner tubes through which a product flows in parallel, which inner tubes each have an individual cross-section.

Claims

1. An apparatus for influencing an outflow region of a tube carrier plate of a tube bundle heat exchanger, in particular for the food and beverage industry, comprising: a tube bundle of the tube bundle heat exchanger, the tube bundle comprising inner tubes connected in parallel and respectively flowed through by a product on the inside, the inner tubes arranged in a circular-ring-shaped manner on a single circle and in an outer channel designed as an annular space extending in the longitudinal direction thereof and the inner tubes supported respectively on an end side in a first and a second tube carrier plate; an outer casing delimiting the outer channel from an outside and an inner casing delimiting the outer channel from an inside for a heating medium, with a number of the inner tubes together forming an inner channel; a product inlet designed for the inner tubes together and located on one side of the inner tubes in a first exchanger flange; a common product outlet for the product designed on the other side of the inner tubes in a second exchanger flange; a first connection opening arranged centrically in the first exchanger flange on its flange side facing away from the first tube carrier plate; a second connection opening arranged centrically in the second exchanger flange on its flange side facing away from the second tube carrier plate, the second connection opening extending axially symmetrically and radially opposite a direction of flow in the second exchanger flange, continuing up to an extended outlet-side passage cross-section on an end side of the second exchanger flange, and establishing a fluid-accessible connection to the inner tubes; and an axially symmetrical outlet-side displacement body fixedly connected coaxially to the second connection opening and concentrically to the second tube carrier plate, the axially symmetrical outlet-side displacement body forming an annular space-like outlet channel together with an outlet-side inner contour formed by the second connection opening and its radial extension up to the extended outlet-side passage cross-section; and the annular space-like outlet channel having a channel passage cross-section in an entirety of a region of the annular space-like outlet channel between a maximum outside diameter of the outlet-side displacement body and the second connection opening, the channel passage cross-section having a constant passage cross-section over an entire length of the region and corresponding in the region with a total passage cross-section of the inner tubes of the number that are flowed through in parallel, each of the inner tubes having an individual passage cross-section.

2. The apparatus according to claim 1, wherein: the maximum outside diameter of the outlet-side displacement body reaches at least up to a diameter of the single circle.

3. The apparatus according to claim 1, wherein: the inner tubes of the tube bundle are arranged in the largest possible circumferential area of the first and the second tube carrier plate.

4. The apparatus according to claim 1, wherein: the inner tubes of the tube bundle are arranged evenly distributed over a perimeter of the single circle.

5. The apparatus according to claim 1, wherein: the outer channel designed as an annular space is delimited on the inside by the inner casing shaped as an inner tube that is supported respectively on the end side in the first and the second tube carrier plate.

6. The apparatus according to claim 1, wherein: the outer channel designed as an annular space is delimited on the inside by the inner casing shaped as an inner rod that is supported respectively on the end side in the first and the second tube carrier plate.

7. The apparatus according to claim 1, wherein: the outlet-side displacement body is designed in a mushroom-like manner; the outlet-side displacement body ends with a displacement foot directly at the second tube carrier plate; and the maximum outside diameter of the outlet-side displacement body is reduced to an outside diameter of the displacement foot in a plane perpendicular to a symmetry axis of the outlet-side displacement body.

8. The apparatus according to claim 7, wherein: the annular space-like outlet channel merges into an annular space at the extended outlet-side passage cross-section within the second exchanger flange, the annular space being oriented coaxially to the symmetry axis, being flush on the radial outside with an inner diameter of the extended outlet-side passage cross-section, reaching on the radial inside up to the displacement foot and being delimited laterally by an annular surface formed between the displacement foot and the maximum outside diameter of the outlet-side displacement body; and the annular space has an axial annular space width that corresponds at least with a fourth of a tube inner diameter of an inner tube of the inner tubes.

9. The apparatus according to claim 1, wherein: the inner tubes lead on the end side in the second tube carrier plate respectively into and flush with a floor of an inlet groove that engages into the second tube carrier plate from a side of the second exchanger flange in the shape of an annular recess; and the floor is distanced from a front surface of the second tube carrier plate by a recess.

10. The apparatus according to claim 9, wherein: the inlet groove tapers continuously and symmetrically towards an outside diameter of a respective inner tube.

11. The apparatus according to claim 9, wherein: a respective inner tube is received in a connection bore hole in the floor, which is countersunk in a shape of an inlet hopper engaging in the inlet groove and tapering continuously towards the respective inner tube.

12. The apparatus according to claim 7, wherein: the extended outlet-side passage cross-section, with its inner diameter, merges flush and continuously into an outside flank; and the displacement foot, with its outside diameter designed on the end side in the second tube carrier plate merges flush and continuously into an inside flank of the inlet groove.

13. The apparatus according to claim 1, wherein: the first connection opening, seen in the direction of flow, extends axially symmetrically and radially in the first exchanger flange and continues up to an extended inlet-side passage cross-section provided on the end side in the second tube carrier plate and establishes a fluid-accessible connection to the inner tubes; an axially symmetrical inlet-side displacement body is arranged coaxially to the first connection opening and concentrically to the first tube carrier plate and is fixedly connected with the first tube carrier plate; and the inlet-side displacement body forms an annular space-like inlet channel together with an inlet-side contour formed by the first connection opening and the radial extension up to the extended inlet-side passage cross-section.

14. The apparatus according to claim 13, wherein: the first and the second exchanger flange and the first and the second tube carrier plate are designed identical in shape and dimension.

15. A use of an apparatus according to claim 1 for products in the dairy industry that are at least one of temperature-sensitive or viscous.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) A more detailed representation of the invention results from the following description and the attached figures of the drawing as well as from the claims. While the invention is realized in various embodiments, two preferred embodiments of the apparatus are shown in the drawing and described below according to structure and function.

(2) FIG. 1 is a meridian section view of a first embodiment of the apparatus, realized on a preferably used tube bundle heat exchanger, wherein the representation is limited to the inlet-and outlet-side region of the tube bundle heat exchanger.

(3) FIG. 2 is a meridian section view in an enlarged representation of the outlet-side region according to FIG. 1.

(4) FIG. 2a is an even more enlarged representation of a section of the meridian cut according to FIG. 2 in the region of an annular space-like outlet channel in connection with a transition region to an outlet from an inner tube.

(5) FIG. 3 is a meridian section view of the first embodiment according to FIG. 2 compared to a second embodiment according to FIG. 4.

(6) FIG. 4 shows, in a meridian section view, an outlet-side displacement body modified with respect to FIG. 3 and a modified second tube carrier plate.

DETAILED DESCRIPTION

(7) A tube bundle heat exchanger 100, of which a tube bundle 100.1 is shown, has in a first embodiment congruent flow paths between a product inlet E penetrated by an entire product P and a product outlet A (see FIG. 1) for all partial quantities of product P branching and merging between the product inlet E and the product output A. This is achieved in that a group of inner tubes 300 connected in parallel and flowed through by the product on the inside that form the tube bundle 100.1 are arranged in a circular-ring-shaped manner, on a single circle K (FIG. 2) and in an outer channel 200* designed as an annular space and extend in its longitudinal direction, and are each supported on the end side in a first and a second tube carrier plate 700, 800. The inner tubes 300 are arranged in the largest possible circumferential area of the tube carrier plate 700, 800, preferably evenly distributed over the perimeter of the circle K. A number N of inner tubes 300 extending through the outer channel 200* axially parallel to an outer casing 200.1 of the outer channel 200* and together forming an inner channel 300* passes through the first tube carrier plate 700 and the second tube carrier plate 800 on the end side (both are also called tube sheet plates) and is welded there on its respective tube outside diameter and on its respective front surface. The product inlet E is designed in a first exchanger flange 500, which is associated with the first tube carrier plate 700, and the product outlet A is designed in a second exchanger flange 600, which is associated with the second tube carrier plate 800.

(8) As a rule, the tube bundle heat exchanger 100 is made up of more than one tube bundle 100.1. The tube bundle 100.1 consists in its center part of the outer casing 200.1 bordering the outer channel 200* with, relative to the representation position, the first tube carrier plate 700 arranged on the left side and the tube carrier plate 800 arranged on the right side in the same manner. In the region of the right-side end of the outer casing 200.1, a first transverse channel 400a* leading into a first connecting piece 400a is provided on the first connecting piece 400a, and, in the region of the left-side end of the outer casing 200.1, a second transverse channel 400b* leading into a second connecting piece 400b is provided on the second connecting piece 400b for addition of a heating medium M.

(9) The outer channel 200* for the heating medium M is delimited on the outside by the outer casing 200.1 and is delimited on the inside by an inner casing 200.2. The inner channel 300* is connected on one side with the product inlet E common for all inner tubes 300 and on the other side with the product outlet A common for all inner tubes 300. A first and a second connection opening 500a, 600a is arranged centrically in the first and in the second exchanger flange 500, 600 on its flange side facing away from the associated tube carrier plate 700, 800. The second connection opening 600a extends opposite the direction of flow, axially symmetrically and radially in the second exchanger flange 600, continues up to an extended outlet-side passage cross-section 600c provided on the end side, and establishes a fluid-accessible connection to the inner tubes 300. An axially symmetrical outlet-side displacement body 12 is arranged coaxially to the second connection opening 600a and concentrically to the second tube carrier plate 800 and is permanently connected with the second tube carrier plate 800. The axially symmetrical outlet-side displacement body 12 forms an annular space-like outlet channel 600d with an outlet-side inner contour KA formed by the second connection opening 600a and its radial extension up to the extended outlet-side passage cross-section 600c.

(10) Depending on the arrangement of the respective tube bundle 100.1 in the tube bundle heat exchanger 100 and its respective wiring, the inner tubes 300, with respect to the representation position, can be flowed through by product P either from left to right or vice versa, wherein an average flow speed in the inner tube 300 and thus in the inner channel 200* are labeled with v. The components, which determine the inlet- and outlet-specific conditions, then change their position accordingly. The cross-section-like design of the inner tube 300 generally takes place such that the average flow speed v is at least equal to or greater than a first flow speed v0 in a connection bend 1000 (FIG. 4), which can end on one side in the first exchanger flange 500 and on the other side in the second exchanger flange 600. The first exchanger flange 500 is sealed against the tube carrier plate 700 via a flange seal 900. The same goes for the second exchanger flange 600 and the second tube carrier plate 800.

(11) In the first embodiment, the end-side regions of the tube bundle heat exchanger 100, with the exception of an inlet- and the outlet-side displacement body 11, 12 respectively connecting to the outer channel 200*, are preferably designed as mirror images of each other and with the same dimensions so that the following detailed description can primarily be limited to the outlet-side end region and the corresponding reference numbers of the other end region are only cited. The structure of the inlet-side region can be developed analogously from the structure of the outlet-side region. The exchanger flange 600, 500 has, on its side facing away from the associated tube carrier plate 800, 700, the connection opening 600a, 500a, which has a nominal diameter DN and thus corresponds with a nominal passage cross-section AO of the connection bend 1000 connected there (FIG. 4) (AO=DN2/4).

(12) The connection opening 600a, 500a opens in the exchanger flange 600, 500 axially symmetrically via a transition 600b (a corresponding transition is not labeled in 500) up to the extended outlet-side passage cross-section 600c provided on the end side or respectively an extended inlet-side passage cross-section 500c. The extended passage cross-section 600c, 500c is designed mainly cylindrically with an inner diameter D1 (maximum diameter of the extended passage cross-section 600c, 500c) (FIGS. 2, 2a), and the extended passage cross-section 600c forms, together with the transition 600b, the outlet-side inner contour KA in the second exchanger flange 600 and the extended passage cross-section 500c forms, together with the corresponding transition in the first heat exchanger flange 500, an inlet-side inner contour KE in the first exchanger flange 500. The inlet-side inner contour KE forms with the inlet-side displacement body 11 an annular space-like inlet channel 500d in a generally known manner.

(13) The below description is limited to the outlet side of the tube bundle 100.1. The axially symmetrical outlet-side displacement body 12 is provided coaxially to the second connection opening 600a and concentrically to the second tube carrier plate 800 (FIGS. 1, 2, 2a, 3), the displacement body 12 forming forms the annular space-like outlet channel 600d with the outlet-side inner contour KA formed by the second connection opening 600a, the transition 600b and the extended outlet-side passage cross-section 600c. The annular space-like outlet channel 600d has, at least everywhere in its region between a maximum diameter dmax of the outlet-side displacement body 12 and the second connection opening 600a, a channel diameter cross-section AS (FIG. 2a), which has a constant passage cross-section over the entire length of the defined region and which corresponds in this region with a total passage cross-section NAi of all inner tubes 300 flowed through in parallel of the number N. Inner tubes 300 have respectively an individual passage cross-section Ai (AS=const). The individual passage cross-section is thereby calculated with Ai=Di2/4, wherein Di is the tube inner diameter of the inner tubes 300. The maximum outside diameter dmax of the outlet-side displacement body 12 reaches at least up to the diameter of the circle K (FIGS. 2, 2a).

(14) The outlet-side displacement body 12 is designed in a mushroom-shaped manner and it ends with a displacement foot 12a directly at the second tube carrier plate 800. The maximum outside diameter dmax of the outlet-side displacement body 12 is reduced to an outside diameter di of the displacement foot 12a in a plane perpendicular to a symmetry axis S of the outlet-side displacement body 12, wherein the transition region is preferably sufficiently rounded out (FIG. 2a).

(15) The annular space-like outlet channel 600d merges into an annular space R at its extended passage cross-section 600c within the second exchanger flange 600, the annular space R being oriented coaxially to the symmetry axis S, being flush radially outside with the inner diameter D1 of the of the extended outlet-side passage cross-section 600c, reaching radially inwards up to the displacement foot 12a, and being delimited laterally by an annular surface formed between the displacement foot 12a and the maximum outside diameter dmax of the outlet-side displacement body 12. The annular space R has an axial annular space width s, which preferably corresponds with at least one-fourth of a tube inner diameter Di of the inner tube 300 (FIG. 2a; s=Di/4; from the continuity condition Ai=Di2/4=Dis).

(16) The inner tubes 300 lead on the end side respectively into and flush with a floor 800b of an inlet groove 800a (FIG. 2a), which engages from the side of the second exchanger flange 600 in the shape of an annular recess into the second tube carrier plate 800. The floor 800b is distanced from the front surface of the second tube carrier plate 800 by a recess r. The inlet groove 800a tapers continuously, preferably symmetrically to the outside diameter of the respective inner tube 300, wherein a concave tapering is preferred.

(17) A second and a first connection bore hole 800d, 700d (FIGS. 2a, 1) are provided for receiving the respective end of the inner tube 300 in the tube carrier plate 800, 700, wherein the second connection bore hole leads into the floor 800b (FIG. 2a). The second connection bore hole 800d is preferably countersunk in the shape of an inlet hopper 800c engaging in the inlet groove 800a and tapering continuously towards the inner tube 300. The extended outlet-side passage cross-section 600c merges with its inner diameter D1 preferably flush and continuously into an outside flank and the outlet-side displacement foot 12a merges with its outside diameter d1 designed on the end side preferably flush and continuously into an inside flank of the inlet groove 800a (FIG. 2a).

(18) A preferred embodiment according to FIGS. 1 to 4 provides that the outer channel 200* designed as an annular space is delimited on the inside by the inner casing 200.2 in the shape of an inner tube 200.2a, which is supported respectively on the end side in the tube carrier plate 700, 800. A further embodiment provides that the outer channel 200* designed as an annular space is delimited on the inside by the inner casing 200.2 in the shape of an inner rod 200.2b, which is supported respectively on the end side in the tube carrier plate 700, 800.

(19) FIG. 4 shows a second embodiment of the apparatus according to the invention, wherein here, in contrast to the first embodiment according to FIG. 3, the second tube carrier plate 800, and if applicable also the first tube carrier plate 700, only serve to receive the inner tubes 300, and a third exchanger flange 810 is provided for receiving the outer casing 200.1. The second tube carrier plate 800 is, as described above, sealed on one side with respect to the second exchanger flange by means of the flange seal 900 and on the other side with respect to the third exchanger flange 810 by means of a further flange seal 900. The outlet-side displacement body 12 is designed larger than in the first embodiment according to FIG. 3, and it engages in the connection bend 1000 connected to the second exchanger flange 600 by an axial first depth of engagement al, which is designed considerably larger than an axial second depth of engagement a2 according to FIG. 3. The flow-mechanical efficacy of this calculation was described above.

(20) A reference list for the abbreviations and drawing labels is as follows: 11 Inlet-side displacement body 12 Outlet-side displacement body 12a Displacement foot 100 Tube bundle heat exchanger, general 100.1 Tube bundle 200* Outer channel 200.1 Outer casing 200.2 Inner casing 200.2a Inner tube (inner casing) 200.2b Inner rod (inner casing) 300* Inner channel 300 Inner tube 400a First connecting piece 400a* First transverse channel 400b Second connecting piece 400b* Second transverse channel 500 First exchanger flange 500a First connection opening 500c Extended inlet-side passage cross-section 500d Annular space-like inlet channel 600 Second exchanger flange 600a Second connection opening 600b Transition 600c Extended outlet-side passage cross-section 600d Annular space-like outlet channel 700 First tube carrier plate (tube sheet plate) 700d First connection bore hole 800 Second tube carrier plate (tube sheet plate) 800a Inlet groove 800b Floor 800c Inlet hopper 800d Second connection bore hole 810 Third exchanger flange 900 Flange seal 1000 Connection bend/connection fitting a.sub.1 First depth of engagement a.sub.2 Second depth of engagement d.sub.1 Outside diameter (displacement foot 12a) d.sub.max Maximum outside diameter (displacement foot 12a) r Recess (of the inner tube 300) s Axial annular space width (s=D.sub.i/4; from A.sub.i=D.sub.i.sup.2/4=D.sub.is) v Average flow speed (in the inner tube 300 and in the annular-space-like outlet channel 600d) v.sub.0 First flow speed (in the connection bend 1000; v.sub.0=v) A Product outlet A.sub.i Individual passage cross-section (of the inner tube (A.sub.i=D.sub.i.sup.2/4)) NA.sub.i Total passage cross-section (of all inner tubes flowed through in parallel) A.sub.s Channel passage cross-section (A.sub.s=const) A.sub.O Nominal passage cross-section (of the connection bend; A.sub.O=DN.sup.2/4) D.sub.i Tube inner diameter (inner tube 300) D.sub.1 Inner diameter (of the extended passage cross-section 600c) DN Nominal diameter (of the connection bend (A.sub.O=DN.sup.2/4)) E Product inlet K Circle KA Outlet-side inner contour KE Inlet-side inner contour M Heating medium N Number (of inner tubes 300) P Product (food product) R Annular space S Symmetry axis