Method and device for the mechanical or mechanical-biological treatment of waste
09708559 ยท 2017-07-18
Assignee
Inventors
Cpc classification
C10L5/40
CHEMISTRY; METALLURGY
Y02E50/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E50/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B02C18/0084
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C23/00
PERFORMING OPERATIONS; TRANSPORTING
C10L5/40
CHEMISTRY; METALLURGY
Abstract
A method for treating waste in a mechanical or mechanical-biological waste treatment plant is provided. Waste is introduced into the waste treatment plant at at least one input point, the waste is homogenized by way of at least one agitator and the consistency of the waste in the waste treatment plant is determined. Water or waste which has a higher water content than the waste in the waste treatment plant is added in one scenario. Water is removed or waste having a lower water content is added in another scenario. Further, the method involves transporting the introduced waste to at least one output point, and removing the waste. The waste treatment plant is subdivided into at least two zones and in each zone the consistency of the waste is regulated separately by the input of waste and/or addition or removal of water.
Claims
1. A method for treating waste in a mechanical or mechanical-biological waste treatment plant, the method comprising the following steps of: a) providing a container comprising at least two zones, the container comprising: a plurality of input points, each input point corresponding to one of the at least two zones; an output point; and a plurality of water outlets, each water outlet corresponding to one of the at least two zones, wherein each input point is located at a different distance from the output point, b) introducing waste into the container of the waste treatment plant at one of the plurality of input points, wherein a treatment time of the waste is set by choosing one of the plurality of input points, wherein waste which requires only a short residence time is introduced into the waste treatment plant at an input point located close to the output point of the container, c) homogenizing the waste by way of at least one agitator which extends along the entire length of the container, d) determining the consistency of the waste in the container, e) adding water or waste with a higher water content than the waste in the waste treatment plant if the water content of the waste in the waste treatment plant is below a desired water content, or removing water or adding waste with a lower water content if the water content of the waste is above the desired water content to regulate consistency of the waste in the container, wherein in each zone the water content of the waste is set separately by means of addition of water, removal of water, and/or addition of waste, f) transporting the waste inside the container to the output point, wherein the waste passes successively through one or more zones between the input point and the output point, and g) removing the waste.
2. The method according to claim 1, characterized in that air and/or an inert gas is fed to an air space above a filling level of the waste and waste air is removed from the air space.
3. The method according to claim 1, characterized in that clumps and/or caking of waste that occur during the homogenization in accordance with step c) are broken up by agitator arms of the at least one agitator and/or means for breaking up incidences of clumping and/or caking of waste.
4. The method according to claim 3, wherein the water is fed to the treated waste in the regions in which the waste is broken up by agitator arms of the at least one agitator and/or means for breaking up incidences of clumping and/or caking of waste.
5. The method according to claim 1, characterized in that the introduced waste is intermixed by the at least one agitator in accordance with step c).
6. The method according to claim 1, characterized in that the waste inside the container is selectively comminuted by the at least one agitator in accordance with step c), wherein soft biological materials are comminuted and hard materials pass through the waste treatment plant without being comminuted.
7. The method according to claim 1, characterized in that the waste is transported by equalization of the filling level.
8. The method according to claim 7, characterized in that the movement of the at least one agitator supports the transport of the waste inside the container, wherein the direction of flow of the waste is not dependent on the direction of rotation of the at least one agitator.
9. The method according to claim 1, characterized in that the consistency of the waste in the waste treatment plant is determined via the power requirement of the at least one agitator.
10. The method according to claim 1, characterized in that the consistency of the waste is determined optically.
11. A device for the mechanical or mechanical-biological treatment of waste, comprising: a cylindrical horizontal container comprising: at least two zones a plurality of input points for introducing waste into the horizontal container, each input point corresponding to one of the at least two zones, an output point at one end of the container, wherein each input point is located at a different distance from the output point, and at least one horizontal agitator, which extends along the entire length of the container, wherein each zone comprises a means for feeding water and a water outlet, such that a different water content of the waste is settable in each zone, and the device is further set up to transport waste from one of the plurality of input points to the output point through one or more zones between the input point and the output point, and wherein the device is set up to set the treatment time of the waste by introducing the waste at one of the plurality of input points into the at least two zones, wherein waste requiring only a short residence time is introduced at an input point located close to the output point.
12. The device according to claim 11, further comprising means for feeding air and/or an inert gas and also means for removing waste air.
13. The device according to claim 11, characterized in that a closure for closing at least one of the plurality of input points is arranged at the at least one of the plurality of input points.
14. The device according to claim 13, wherein at least one closure for closing at least one of the plurality of input points has means for feeding air and/or an inert gas.
15. The device according to claim 11, characterized in that each of the ater outlets are configured as shafts in the bottom, and wherein slides for closing the shafts are arranged on the shafts.
16. The device according to claim 11, characterized in that a pressure-resistant slide is arranged at the output point, wherein the pressure resistance is rated such that the slide can retain the waste located in the container in each operating state.
17. The device according to claim 11, characterized in that agitator arms and wear-protection elements are arranged on the at least one horizontal agitator.
18. The device according to claim 11, characterized in that means for breaking up clumps and/or caking of waste are arranged in at least one of the at least two zones.
19. The device according to claim 11, characterized in that each of the means for feeding water is configured as openings in the top of the container.
20. The device according to claim 18, characterized in that each of the means for feeding water is are arranged in the region of the agitator arms and/or, if present, in a region with means for breaking up clumps and/or caking.
21. The device according to claim 11, further comprising means for optically monitoring the interior of the container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is described in more detail in the following text with reference to the drawings, in which:
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VARIANT EMBODIMENTS
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(10) In the interior of the reactor container 10, the agitator shaft 20 is coated with a wear-protection means 26. Depending on the configuration of the wear-protection means 26, the agitator 29 is not only protected against wear by a type of shielding of the agitator arms 22, but controlled deposition of waste is created by metal ribs axially attached to the agitator shaft 20. As a result of this deposition of waste, material abrasion and corrosion on the agitator shaft 20 itself are avoided. A plurality of agitator arms 22 are arranged on the agitator shaft 20 in a manner distributed along the entire length of the reactor container 10. In the embodiment illustrated in
(11) In the embodiment shown in
(12) The openings for water input 30, 32, 34 are arranged flush with the top of the reactor container 10 in the embodiment illustrated in
(13) In the second zone 16 and in the third zone 17, means for the removal of excess water 79 are arranged on the underside of the reactor container 10. These means 79 comprise shafts 70, 73 which are covered by a screen 71, 74 in order to prevent the penetration of waste into the shafts 70, 73. In order to control the water output, slides 72, 75 are fitted on the shafts 70, 73, it being possible to close the shafts 70, 73 in a sealed manner by way of said slides 72, 75. Water removed from the reactor container 10 is collected via the shafts 70, 73 in a central water outflow which, in the embodiment shown in
(14) In the third zone 17, an opening 60 in the bottom is arranged on the underside of the container 10 in the region of the rear wall 19. In order to avoid deposition of material in the region of the rear wall 19, the opening 60 in the bottom preferably immediately adjoins the rear wall 19 and is provided preferably with a rectangular cross section. An output unit 61 follows beneath the opening 60 in the bottom. In the embodiment shown, the output unit is configured as a double screw conveyor 62. Further possible embodiments for the output unit 61 comprise double spirals, single screw conveyors or single spirals. At the rear end of the double screw conveyor 62, an output opening 64 is located in the bottom. In order to close the output opening 64, a pressure-resistant slide 66 is furthermore attached to the output unit 61. The pressure resistance of the slide 66 is selected such that it is capable of retaining the waste 12 in each operating state of the waste treatment plant 1 according to the invention.
(15) In order to allow better monitoring of the interior of the reactor container, a camera 84 is installed in the reactor container 10. In the embodiment illustrated in
(16) In order to prevent the formation of material rolls by caking of the waste 12 in itself and/or on the agitator shaft 20 or the agitator arms 22, a plurality of means, in the form of cylinder cutters 80, for breaking up clumps and/or caking are arranged in the second zone 16, starting from the top. The cylinder cutters 80 are preferably embodied in the form of bars, wedges or blades and are preferably fixed to the top.
(17) The waste treatment plant 1 illustrated in
(18) In the first zone 15 of the MZR, intensive watering of the introduced waste 12 takes place. The water is applied to the introduced waste 12 via the valves 31 and the openings in the top 30. By rotation of the agitator shaft 20, the agitator arms 22 begin to homogenize and selectively comminute the waste 12. In the embodiment illustrated in
(19) In order to set the desired water content, circulation water (process water or service water) is preferably used. It is possible to feed fresh water, but this is not preferred, since externally fed fresh water increases the quantity of waste water to be processed.
(20) In the second zone 16 of the MZR, the desired consistency with a water content of about 70% is intended to be set or maintained during the residence time of the waste 12, which likewise takes up to about one day. An indication of the consistency or the water content of the waste 12 is obtained again via the power requirement of the agitator drive 24. If the water content of the waste 12 is too high, the slides 72 can be opened in order to remove a part of the water. Since the water has a high content of organic substances, it can be fed for example to a biogas plant for aftertreatment.
(21) A further possibility for reducing the water content of the waste 12 is the addition of waste which has a lower water content than the waste 12 located in the reactor container 10. This drier waste can be introduced directly into the second zone 16 via the opening 42.
(22) If, by contrast, the water content of the waste 12 is too low, water can be introduced via the openings for water input 32 in the top by opening the valves 33. Since, in the embodiment shown, cylinder cutters 80 are installed in the second zone 16, it is preferred to arrange the openings for water input 32 in the region of the cylinder cutters 80. The cylinder cutters 80 loosen the waste 12 and thus make water input easier. Alternatively, waste which has a greater water content than the waste 12 in the interior of the reactor container 10 can in turn be introduced via the input opening 42. Examples of this waste are waste having high biogenic components (e.g. kitchen, market or food waste) or sludges. The waste 12 flows on from the second zone 16 into the third zone 17, on account of the equalization of the filling level.
(23) The third zone 17 of the MZR represents a pre-dewatering or dripping zone upstream of the downstream output. The very pulpy consistency of the waste 12 having a water content of about 70% is reduced to a defined drier consistency having a water content of about 60%. The reduced water content ensures optimum or constant downstream solid/liquid separation. Since a drier consistency of the waste 12 exerts greater forces on the agitator 29, it is preferred to also provide openings for water input 34 in the third zone 17, in order if appropriate to reduce the forces that occur by water input. Excess water is discharged again via shafts 73 in the bottom.
(24) Operation of the waste treatment plant 1 at a reduced water content results in higher internal frictional forces in the waste 12. This makes the final homogenization of the waste 12 easier and requires the further comminution of piece-form waste constituents.
(25) Via the opening 60 in the bottom, the waste 12 finally passes into the output unit 61, from where it is conveyed to the output opening 64 via the double screw conveyor 62. Following the waste treatment plant 1 according to the invention, the treated waste can be fed to a device for drying the waste, wherein it is processed to form a substitute fuel for example by squeezing and subsequent biological drying. On account of the configuration of the waste treatment plant 1 as an MZR with subdivision into three zones 15, 16, 17 and with the openings, arranged in the respective zones, for waste input 40, 42, 44, different waste can be introduced at different points in the waste treatment plant 1 in order to optimize the treatment time thereof. Thus, the feeding of conventional domestic waste preferably takes place for example in the first zone 15. In the second zone 16, it is possible to feed for example waste which requires no further shear forces for homogenization and is easily homogenizable, for example liquid or pulpy waste. Preferably waste which is already largely homogeneous and in small pieces and is suitable for further treatment without a substantial residence time in the waste treatment plant 1, for example fibrous materials or rejects, is introduced in the third zone 17.
(26) Besides the monitoring of the material consistency via the power consumption of the agitator drive 24, the consistency of the waste 12 in the interior of the reactor container 10 can also be examined via the camera 84. This makes it possible to take regulating measures, such as re-watering or the discharging of excess water, at any time from the control room, regardless of the respectively prevailing power consumption. This is also advantageous because a defined power consumption does not necessarily have to correlate with a specific water content in the waste 12 but may also be influenced by other factors (for example a specific waste composition on account of seasonal fluctuations or the origin of the waste).
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(28) The cylindrical container 10 of the waste treatment plant 1 is illustrated from above in
(29) The waste treatment plant 1 illustrated in
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(31) The reactor container 10 of the waste treatment plant 1 is illustrated in
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(35) The cross section of the reactor container 10 can be seen in
(36) A section along the line indicated VI in the illustration of the waste treatment plant according to
(37) In the embodiment illustrated in
LIST OF REFERENCE SIGNS
(38) 1 Waste treatment plant 10 Reactor/trough-shaped container 12 Waste or material in the reactor 13 Direction of flow of the waste or material 14 Filling level 15 First zone 16 Second zone 17 Third zone 18 Front end wall 19 Rear end wall 20 Agitator shaft 22 Agitator arms 24 Agitator drive 26 Wear-protection means 28 Direction of rotation 29 Agitator 30 Opening for water input into the first zone 31 Valve for water input into the first zone 32 Opening for water input into the second zone 33 Valve for water input into the second zone 34 Opening for water input into the third zone 35 Valve for water input into the third zone 40 Opening for waste input into the first zone 41 Slide with air feed in the first zone 42 Opening for waste input into the second zone 43 Slide at the waste input in the second zone 44 Opening for waste input into the third zone 45 Slide at the waste input in the third zone 46 Distance from the end wall 50 Air input 52 Air flow 54 Air extractor 56 Air space 60 Opening in the bottom 61 Output unit 62 Double screw conveyor 64 Output opening 66 Pressure-resistant slide 70 Shaft for water removal in the second zone 71 Grating/screen for water removal in the second zone 72 Slide for water removal in the second zone 73 Shaft for water removal in the third zone 74 Grating for water removal in the third zone 75 Slide for water removal in the third zone 76 Direction of flow of water outflow 78 (Time-clocked) spiral 79 Means for removing water 80 Cylinder cutter 84 Camera