Vectors with modified initiation codon for the translation of AAV-REP78 useful for production of AAV
09708627 ยท 2017-07-18
Assignee
Inventors
- Wilhelmus Theodorus Johannes Maria Christiaan Hermens (Almere, NL)
- Saskia Jacoba Petronella Haast (Huizen, NL)
- Dennis Johan Biesmans (Weesp, NL)
- Andrew Christian Bakker (Almere, NL)
Cpc classification
C12N7/00
CHEMISTRY; METALLURGY
C12N2750/14152
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C12N2710/14044
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C12N2750/14143
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C12N2750/14122
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C12N2710/14152
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C12N2710/14143
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C12N2710/14144
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C12N2750/14151
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C12N2710/14043
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C12N15/86
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International classification
C12N7/00
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C12N15/864
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C12N15/86
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C12N5/10
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Abstract
The present invention relates nucleic acid constructs for the production of recombinant parvoviral (e.g. adeno-associated viral) vectors in insect cells, to insect cells comprising such constructs and to methods wherein the cells are used to produce recombinant parvoviral virions. The insect cells preferably comprise a first nucleotide sequence encoding the parvoviral rep proteins whereby the initiation codon for translation of the parvoviral Rep78 protein is a suboptimal initiation codon that effects partial exon skipping upon expression in insect cells. The insect cell further comprises a second nucleotide sequence comprising at least one parvoviral (AAV) inverted terminal repeat (ITR) nucleotide sequence and a third nucleotide sequence comprising a sequences coding for the parvoviral capsid proteins.
Claims
1. A first nucleic acid construct comprising a first nucleic acid sequence which encodes both Rep78 and Rep52 proteins from a Rep78 nucleotide sequence; the first nucleic acid sequence being operably linked to an expression control sequence that includes a promoter that is active in insect cells and is constructed such that both Rep78 and Rep52 proteins are produced upon expression in an insect cell.
2. The nucleic acid construct according to claim 1, wherein the promoter is selected from the group consisting of polyhedron promoter, p10 promoter, p35 promoter, IE-1 promoter and delta-IE1 promoter.
3. The nucleic acid construct according to claim 1 that comprises one polyadenylation sequence at the 3 end of the first nucleic acid sequence.
4. An insect cell comprising the nucleic acid construct according to claim 1, wherein said nucleic acid construct expresses parvoviral Rep78 and Rep52 proteins.
5. The insect cell according to claim 4, wherein the promoter is selected from the group consisting of polyhedron promoter, p10 promoter, p35 promoter, IE-1 promoter and delta-IE1 promoter.
6. The insect cell according to claim 4, wherein the nucleic acid construct comprises one polyadenylation sequence at the 3 end of the first nucleic acid sequence.
7. The insect cell according to claim 4 selected from the group consisting of Se301, Seizd2109, Seucr1, sf9, Sf900+, Sf21, Bti-Tn-5b1-4, Mg-1, Tn368, Hzam1, Ha2302, Hz2e5, High five and Express+.
8. The insect cell according to claim 4, further comprising a second nucleotide sequence comprising at least one parvoviral inverted terminal repeat (ITR) nucleotide sequence.
9. The insect cell according to claim 8, further comprising a third nucleotide sequence comprising parvoviral Cap protein coding sequences operably linked to expression control sequences for expression of Cap proteins in the insect cell.
10. The insect cell according to claim 8, wherein the second nucleotide sequence comprises two parvoviral ITR nucleotide sequences.
11. The insect cell according to claim 9, further comprising, in addition to the first nucleic acid construct, a second nucleic acid construct, wherein: (a) the third nucleotide sequence is comprised in the first nucleic acid construct, and (b) the second nucleotide sequence is comprised in the second nucleic acid construct.
12. The insect cell according to claim 9, further comprising, in addition to the nucleic acid construct comprising the first nucleic acid sequence which encodes both Rep78 and Rep52 proteins, a second and a third nucleic acid construct, wherein (a) the second nucleic acid construct comprises the second nucleotide sequence, and (b) the third nucleic acid construct comprises the third nucleotide sequence.
13. The insect cell according to claim 9, wherein the second nucleotide sequence further comprises a fourth nucleotide sequence encoding a gene product of interest positioned either 3 or 5 to the ITR sequence or between two ITR sequences.
14. The insect cell according to claim 13, wherein the fourth nucleotide sequence encoding the gene product of interest is positioned between the two ITR sequences.
15. The insect cell according to claim 13, wherein the gene product of interest is a therapeutic gene product.
16. The insect cell according to claim 15, wherein the therapeutic gene product is selected from the group consisting of Cystic fibrosis transmembrane conductance regulator (CFTR), Factor IX, lipoprotein lipase (LPL), apolipoprotein A1, uridine diphosphate glucuronosyltransferase, Retinitis pigmentosa GTPase Regulator Interacting Protein, a cytokine and an interleukin.
17. The insect cell according to claim 16, wherein the LPL is LPL S447X.
18. The insect cell according to claim 16, wherein the interleukin is Interleukin 10.
19. The insect cell according to claim 13, wherein the second nucleotide sequence comprises a nucleotide sequence encoding one or more of the following marker polypeptides: green fluorescent protein, Herpes Simplex Virus (HSV) thymidine kinase (TK), hygromycin B phosphotransferase, Tn5 aminoglycoside phosphotransferase, dihydrofolate reductase and CD20.
20. The insect cell according to claim 13, wherein the second nucleotide sequence comprises one or more of the following suicide genes: Escherichia coli cytosine deaminase, HSV-TK, Cytomegalovirus TK or Varicella-Zoster TK.
21. The insect cell according to claim 13, wherein the second nucleotide sequence comprises a nucleotide sequence encoding Rep78 and/or Rep68.
Description
DESCRIPTION OF THE FIGURES
(1)
(2) B) The construct of the invention has the Rep ORF under the control of a single promoter (e.g. the polyhedron (PolH) promoter). This promoter drives the expression of both Rep78 and Rep52 because the Rep78 initiation codon ATG is converted to the alternate ACG initiation codon and partially skipped by the ribosome.
C) The original construct by Urabe et al. (2002, supra) drives Rep78 and Rep52 independently from two different promoters (resp. IE1 and polH).
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EXAMPLES
Example 1: Rep Constructs
(8) 1.1. Materials & Methods
(9) 1.1.1 Baculovirus Plasmid Construction
(10) In order to express Rep78 and Rep52 from a sole bicistronic messenger RNA, the ATG initiation codon of Rep78 situated on the expression vector pFastBacDualSLR (Urabe et al., 2002, supra) was converted to ACG. The upstream primer used was:
(11) TABLE-US-00001 BamHI (SEQIDNO.8) 5-cgcggatcctgttaagACGGCGGGGTTTTACGAGATTGTGATTAAGG TC-3 PRIMERSEQUENCEforward
(12) The 3-primer that was used in the PCR reaction was flanking the REP78 gene and contains a XbaI site (TCTAGA):
(13) TABLE-US-00002 XbaI (SEQIDNO.9) 5-AGGCTCTAGATTCGAAAGCGGCCCG-3 PRIMERSEQUENCEreverse
(14) The sequence between the above-mentioned primer set was amplified by PCR (reaction volume 50 l; 1Pfx Amp. Buffer, 0.3 mM dNTP's, 1 mM MgSO4, 150 mM primer forw., 150 mM primer rev., 2 enhancer solution, template 50 ng (pFastBacDualSLR), 1 U Platinum Pfx (Invitrogen, Carlsbad, Calif., USA) using the following protocol: 1 cycle of 95 C., 5 min; 35 cycles of 95 C., 15 sec; 55 C., 30 sec; 72 C., 2 min; 1 cycle of 72 C., 10 min; 4 C., for ever). The PCR product was cloned in PCR-blunt II-TOPO using the Zero Blunt TOPO PCR cloning kit (Invitrogen). The Rep78 was subcloned into pFastBacDual (Invitrogen) using the restriction sites SpeI and XbaI. The mutated Rep expression cassette was finally cloned (using restriction enzymes BstZ17I and AvrII) into the baculovirus expression construct (cut open with EcoRV and XbaI) pPSC10 (Protein Sciences Corporation, Meriden, Conn., USA). The sequence analysis of the construct was verified by Baseclear, Leiden, the Netherlands.
(15) 1.1.2 Recombinant Baculovirus Production
(16) Recombinant baculoviruses derived from the Autographa californica nuclear polyhydrosis virus (AcNPV) were produced using the GeneXpress BaculoKIT (Protein Sciences Corporation). Transfection was performed as follows: in a round bottom 14 ml tube 200 l GRACE medium was mixed with 6 l cellfectine (Invitrogen), and in a eppendorf tube 200 l GRACE medium was mixed with 50 l viral DNA (protein sciences) and 2 mg transfer plasmid (REP). The contents from the eppendorf tube were added to the tube and mixed carefully. After an incubation period of 30 minutes at RT 1,300 l GRACE was added to the transfection mix. Insect cells in a T25 flask were washed with GRACE medium and the transfection mixture was added dropwise to the cell layer. After an incubation of 6 hours at 28 C. SF900II serum supplemented with 10% FBS was added carefully and the T25 flask was put in a 28 C. stove for 5 days after which the recombinant baculovirus was harvested.
(17) 1.1.3 Western Blot Analysis
(18) Insect cells (SF+) were infected with baculovirus-REP. At 16, 40, and 64 hours post-infection cells a sample was taken and cells were lysed by adding 0.1V 10TRIS lysis buffer (1.5M NaCl, 0.5M TRIS, 0.01M MgCl, 1% TRITON X-100, pH8.5, filter sterilised) and incubated at 28 C. for 30 minutes in a shaker (Innova 44, New Brunswick). Free DNA and RNA was degraded by incubation with benzonase at 37 C. for 30 minutes. Cell lysate was centrifuged (1,900g; 15 min; 4 C.). NuPAGE LDS sample buffer (4, Invitrogen) was added to a sample of the supernatant and was loaded onto a 4-12% Bis-Tris gel (120V). Proteins were blotted onto a PVDF membrane (BioRad) for 30 minutes, 10V (Semidry blotting). Western immunochemistry was performed by blocking the membrane with Superblock-PBS blocking buffer (PIERCE) and subsequent incubation with mouse anti-Rep (303.9, Progen, Germany; dilution 1:50) and rabbit anti-mouseHRP (DAKO, dilution 1:500). The Rep-proteins were visualized by chemoluminescent staining with lumi-light plus Western-blotting substrate (Roche).
(19) 1.2 Results
(20) The performance of the newly designed Rep-construct of the invention (REP-ACG/PSC) was compared with the original Rep constructs in both 1) PSC baculovirus backbone and in 2) Bac-to-Bac baculovirus backbone (Urabe et al., 2002). All three constructs were serially passaged until passage 5. AAV1-LPL production experiments were performed using the passage 2, 3, 4 and 5 Rep-constructs in combination with an AAV-LPL and a AAV-Cap recombinant baculovirus of respectively passage 2, 3, 4 and 5 (AAV-LPL and AAV-Cap recombinant Baculovirus used here are described below in Example 2). AAV1-LPL production yields were determined by qPCR and are shown in Table 1. The original baculovirus designed by Urabe et al., 2002 (original REP/Bac-to-Bac) results in a fast decrease of AAV production over 5 passages. The expression unit for Rep designed by Urabe et al., 2002 inserted in baculovirus backbone PSC (original REP/PSC) also results in a decrease of AAV production following passaging on insect cells. However, the baculovirus with the REP expression unit containing the ACG initiation codon in the PSC backbone (REP-ACG/PSC) results in stable AAV production over at least 5 passages. Therefore, reproducible production yields of AAV-LPL over several passages (e.g. 2 to 5) were only obtained using baculoviruses containing the REP-ACG construct.
(21) TABLE-US-00003 TABLE 1 Production of rAAV virions using the baculovirus constructs of several passages: original REP/PSC REP-ACG/PSC original REP/Bac-to-Bac passage g/ml g/ml g/ml 2 5.38E+09 3.04E+09 3.62E+10 3 9.57E+09 4.77E+09 7.28E+09 4 1.66E+09 7.81E+09 7.59E+08 5 7.35E+08 9.90E+09 2.03E+08 Sf9 cells were infected with three recombinant baculoviruses encoding a LPL-vector unit of passage 2, 3, 4 or 5, a Rep-expression unit of passage 2, 3, 4 or 5 and a Cap-expression unit of passage 2, 3, 4 or 5. After three days cells were harvested and AAV yields (vector genomes per ml; vg/ml) were determined by qPCR.
(22) TABLE-US-00004 TABLE 2 Q-PCR performed on the various Bac-Rep constructs following passaging on insect cells (Passage 2-5). titer (gc's/ml) Ratio Ratio ORF Rep78 Rep52 ORF/Rep78 ORF/Rep52 original REP/Bac-to-Bac P2 1.4E+09 2.2E+08 2.4E+08 6.42 5.82 original REP/Bac-to-Bac P3 6.4E+08 5.6E+07 5.0E+07 11.43 12.93 original REP/Bac-to-Bac P4 2.1E+09 7.1E+07 6.5E+07 29.47 32.02 original REP/Bac-to-Bac P5 1.7E+09 3.2E+07 2.5E+07 53.68 69.67 REP-ACG/PSC (C4) P2 3.0E+09 2.7E+09 2.9E+09 1.11 1.04 REP-ACG/PSC (C4) P3 2.3E+09 2.0E+09 2.2E+09 1.11 1.05 REP-ACG/PSC (C4) P4 2.5E+09 2.2E+09 2.3E+09 1.13 1.08 REP-ACG/PSC (C4) P5 2.7E+09 2.1E+09 2.5E+09 1.26 1.07 REP-ACG/PSC (A3) P2 2.5E+09 2.2E+09 2.5E+09 1.18 1.00 REP-ACG/PSC (A3) P3 4.2E+09 3.9E+09 4.0E+09 1.08 1.04 REP-ACG/PSC (A3) P4 2.7E+09 2.4E+09 2.5E+09 1.10 1.05 REP-ACG/PSC (A3) P5 1.5E+09 1.5E+09 1.5E+09 1.03 0.98 original REP/Bac-to-Bac P2 1.0E+09 1.1E+09 1.1E+09 0.95 0.87 original REP/Bac-to-Bac P3 7.1E+08 6.7E+08 8.1E+08 1.07 0.88 original REP/Bac-to-Bac P4 1.3E+08 1.1E+08 1.3E+08 1.18 1.03 original REP/Bac-to-Bac P5 1.3E+08 5.3E+07 6.9E+07 2.34 1.82
Table 2 shows the results of a quantitative PCR (Q-PCR) assay that was designed for the Rep-expression unit in the recombinant baculoviruses and for a flanking baculovirus ORF (gene copies per ml; gc's/ml). The ratio between the Q-PCR values determines the presence of deletions in the Rep-baculovirus. A ratio of 1 theoretically means that all baculoviruses in the batch contain a recombinant Rep78 or 52-sequence. The original baculovirus designed by Urabe et al., 2002 (original REP/Bac-to-Bac) shows significant amounts of the recombinant baculovirus at passage 5 have deletions in the Rep sequences. The expression unit for Rep78 and 52 designed by Urabe et al., 2002 inserted in baculovirus backbone PSC (original REP/PSC) shows a very early and dramatic loss of recombinant baculovirus. However, the baculovirus with the REP expression unit containing the ACG initiation codon in the PSC backbone (REP-ACG/PSC) (clone C4 and A3) show stable recombinant baculoviruses over at least 5 passages.
Example 2: Cap Constructs
(23) 2.1.1 Baculovirus Plasmid Construction
(24) In order to express VP1,2,3 from a sole polycistronic messenger RNA, the baculovirus-AAV-Cap construct was designed as described by (Urabe et al., 2002, supra). Briefly, the ATG initiation codon of VP1 was mutated to ACG. A potential ATG initiation codon at position 11 has been changed to ACG. The splice acceptor site downstream of the VP1 initiation codon was destroyed (mutation at position 21 and 24). The mutated Cap expression cassette was cloned into a baculovirus expression construct; pFastBacDual (pFBDAAV1VPm11) with BamH1/StuI restriction sites. This plasmid (pFBDAAV1VPm11) was the starting material for introduction of alternate initiation codons for VP1. The forward primer used by Urabe et al. (2002, supra) in order to introduce the mentioned mutations was:
(25) TABLE-US-00005 BamHI (SEQIDNO.1) 1112124 5-cgcggatcctgttaagACGGCTGCCGACGGTTATCTACCCGATTGGC TC-3
(26) The following forward primers were used to make the expression constructs using pFBDAAV1VPm11 (Urabe et al., 2002, supra) as starting material:
(27) TABLE-US-00006 (SEQIDNO.2) 5-cgcggatcctgttaagTTGGCTGCCGACGGTTATCTACCCGATTGGC TC-3 (SEQIDNO.3) 5-cgcggatcctgttaagATTGCTGCCGACGGTTATCTACCCGATTGGC TC-3 (SEQIDNO.4) 5-cgcggatcctgttaagGTGGCTGCCGACGGTTATCTACCCGATTGGC TC-3 (SEQIDNO.5) 5-cgcggatcctgttaagCTGGCTGCCGACGGTTATCTACCCGATTGGC TC-3
(28) The backward-primer that was used in the PCR reactions with the above forward primers was directed to position 230 bp downstream of the VP1 initiation codon and contains a unique Stu I site (AGGCCT).
(29) TABLE-US-00007 (SEQIDNO.6) 5-GTCGTAGGCCTTGTCGTGCTCGAGGGCCGC-3
(30) Fragments were amplified with the above-mentioned sets of forward and backward primer pairs by PCR. Following digestion of PCR products with BamHI and StuI the PCR products were subcloned into the BamHI/StuI sites of pFBDAAV1vpm11 resulting in the various to be tested baculovirus-AAV-Cap constructs. DNA constructs were verified by sequence analysis at Baseclear, Leiden, the Netherlands.
(31) 2.1.2 Recombinant Baculovirus Production
(32) Recombinant baculoviruses derived from the Autographa californica nuclear polyhydrosis virus (AcNPV) were produced using the Bac-to-Bac baculovirus expression system (Invitrogen). rBac-Cap was amplified by infecting 210.sup.6 Sf9 cells per ml at an moi of 0.1. Three days after infection the cells were spun down and the supernatant containing the virus recovered.
(33) 2.1.3 Recombinant AAV Production
(34) rAAV batches were produced using three recombinant baculoviruses according to Urabe et al., 2002. However, for this study one baculovirus harboured an expression construct for the LPL.sup.S447X-transgene. The therapeutically active agent expressed from the transgene is a naturally occurring variant of human lipoprotein lipase, a single chain polypeptide of 448 amino acids. The LPL.sup.S447X variant has a deletion of two amino acids at the C-terminus of the protein. The second baculovirus harboured an expression construct for the AAV replication genes, Rep 78 and Rep 52. The third baculovirus harboured the AAV1 capsid sequence with either an ACG or a TTG, CTG, GTG initiation codon for VP1.
(35) Mammalian-rAAV batches produced with the plasmid-transfection system were produced according to Grimm et al., 1998 (Novel tools for production and purification of recombinant adeno-associated virus vectors. Hum Gene Ther. 1998 Dec. 10; 9(18):2745-60).
(36) 2.1.3 Western Blot Analysis
(37) Insect cells were infected with baculovirus-Cap. At three days post-infection cells were centrifuged (3,000 g; 15 min) The supernatant was filtered through a 0.22 um Millex filter. NuPAGE LDS sample buffer (Invitrogen) was added to a sample of the supernatant and was loaded onto a 4-12% Bis-Tris gel. The gel was run at 100V. Proteins were blotted onto a nitrocellulose membrane (BioRad) for 1 hr, 100V, 350 mA. Western immunochemistry was performed by blocking the membrane with 1% marvel, dried skimmed milk and subsequently incubation with mouse anti-Cap (B1 from Progen, Germany; dilution 1:50) and rabbit anti-mouseHRP (DAKO, dilution 1:100). VP1, 2 and 3 were visualized by chemoluminescent staining with lumi-light plus Western-blotting substrate (Roche).
(38) 2.1.4 Biochemical Measurements
(39) Human LPL.sup.S447X activity was assayed as previously described using a radioactive trioleoylglycerol emulsion substrate (Nilsson-Ehle and Scholtz, 1976). Human LPL.sup.S447X immunoreactive mass was assayed using a sandwich ELISA with chicken IgY and mouse 5D2 anti-hLPL antibodies (Liu et al., 2000). Plasma triglyceride levels were measured by using commercial kits following manufacturer protocols (Boehringer Mannheim, #450032).
(40) 2.2 Results
(41) 2.2.1 Construction of Recombinant Baculovirus
(42) In order to introduce different alternate initiation codons for VP1 expression in the baculovirus plasmid designed by Urabe et al. (2002, supra) a series of upstream primers were designed containing a BamHI restriction site and either a TTG, ATT, GTG or CTG codon in place of the ACG initiation codon of VP1. PCR using these primers in combination with a downstream primer containing a StuI site resulted in amplified fragments that were subcloned into the BamHI/StuI site of pFBDVPm11 (Bac-Cap). The resulting baculovirus plasmids were used for the preparation of recombinant baculoviruses using the Bac-to-Bac baculovirus expression system. The prepared recombinant baculoviruses were infected on insect cells in order to produce AAV capsids. At three days following infection viral protein expression of the different baculovirus batches were determined on Western blots. From the Western blots it became clear that the baculovirus construct containing the TTG initiation codon for VP1 expressed this protein to a higher level compared to the previously used ACG initiation codon. The ratio between VP1 and VP2 using the TTG codon was found to be 1:1 which is similar to what is reported for wild type AAV (not shown).
(43) 2.2.2 Infection of rAAV Batches on Cells in Culture
(44) In order to investigate the infectivity of the AAV capsids derived from recombinant baculoviruses with the TTG initiation codon rAAV was generated. Also a rAAV batch was generated by plasmid transfection on mammalian HEK293 cells. A vector genome titer of both rAAV batches was determined by qPCR. This titer was used to infect HEK 293 cells in a microtiter plate at an increasing moi. At two days following infection an quantitative assay (LPL.sup.S447X-mass assay) for the transgene product (LPL.sup.S447X) was performed on the medium of the infected cells. The assay showed that the amount of LPL.sup.S447X produced by baculovirus-produced rAAV was similar to the LPL produced by the plasmid-produced rAAV (not shown).
(45) 2.2.3 Injection of rAAV Batches in Mice
(46) The rAAV batches produced with the baculovirus-production system and with the conventional mammalian plasmid-production system were injected intramuscularly in mice to follow LPL.sup.S447X-protein activity and triglyceride fasting in vivo. At 3 days, 7 days and at 2 weeks following injection blood samples were taken and evaluated. Between 3 and 7 days post virus administration blood-plasma sampled from both mice injected with mammalian-rAAV and one mouse injected with baculo-rAAV was turned from milky to completely clear. Blood plasma derived from one baculo-rAAV-injected mouse remained relatively milky however fat level was clearly reduced. Triglyceride levels were lowered respectively of all treated mice (not shown). On day 14 TG levels in both mammalian-AAV and baculovirus-(TTG)-AAV treated mice TG levels were reduced for 96%. Plasma samples taken at two weeks after virus administration showed that the LPL.sup.S447X-activity of the mice treated with baculovirus-AAV and mammalian-AAV was similar (not shown).
Example 3: Stability of rAAV Constructs with Modified Rep 78 Initiation Codon in Insect Cells
(47) 3.1 Comparison of the Stabilities of Various rAAV Constructs in Insect Cells
(48) rAAV productions in SF+ cells were performed as described above in Example 1. For all productions the ITR containing baculovirus and the capsid gene containing baculovirus were identical, the passage number was the same as the Rep gene containing baculoviruses. 4 different Rep gene containing baculoviruses were used: 1) The REP-ACG/PSC, 2) SLR: the original construct by Urabe et al. (2002, supra), 3) Rep52+Rep78(B2B): Two separate Bac-to-Bac baculoviruses, one containing the Rep 78 gene and the other one containing the Rep 52 gene. 4) Rep52+Rep78(PSC): Two separate protein sciences baculoviruses one containing the Rep 78 gene and the other one containing the Rep 52 gene.
(49) Results are shown in
(50) 3.2 Stability of the Baculovirus Constructs Up to Passage 8
(51) rAAV productions in SF+ cells were performed as described in Example 1. For all productions the ITR containing baculovirus and the capsid gene containing baculovirus were identical, the passage number was the same as the REP-ACG/PSC baculovirus. Results are shown in
(52) 3.3 Passage Effect on Rep Protein Expression
(53) The effect of passage number on the expression of Rep protein for the original construct from Urabe et al. (2002, supra) was compared to a REP-ACG/PSC construct in accordance with the invention. The baculovirus passages and the western blot were done as described in Example 1. During a normal passage of the rep baculoviruses, samples were taken at 40 hours after addition of the baculoviruses to the SF cells and western blot was performed.