Hydraulic assembly
09708873 · 2017-07-18
Assignee
Inventors
Cpc classification
E21B23/001
FIXED CONSTRUCTIONS
E21B23/14
FIXED CONSTRUCTIONS
E21B23/0419
FIXED CONSTRUCTIONS
International classification
Abstract
The present invention relates to a downhole tool, comprising a hydraulic assembly, an arm assembly, the arm assembly comprising a wheel, a hydraulic motor for rotating the wheel, thereby driving the downhole tool in a forward direction, and a hydraulic pump unit for simultaneous generation of a first and a second pressurized fluid, characterized in that the arm assembly is movable between a retracted position and a projecting position in relation to the tool housing, and the downhole tool furthermore comprises an arm activation assembly for moving the arm assembly between the retracted position and the projecting position, and the hydraulic motor drives the downhole tool in the forward direction when the arm assembly is in the projecting position, the arm activation assembly being in fluid connection with the first pressurized fluid and the hydraulic motor being in fluid connection with the second pressurized fluid, a hydraulic control block for controlling the pressure of the first pressurized fluid having a first pressure and controlling a second pressure of the second pressurized fluid, and a hydraulic control block comprising a first sequential valve for controlling a sequence of retraction of the arm assembly, a projection of the arm assembly and a rotation of the wheel, wherein the sequential valve is fluidly connected with one of the fluids and changes between an open and a closed position based upon the pressure of the other fluid. Furthermore, the present invention relates to a method of controlling a projection of an arm assembly of a driving unit of a downhole tool and to a downhole system.
Claims
1. A downhole tool, comprising: a hydraulic assembly, an arm assembly, the arm assembly comprising a wheel, the arm assembly being movable between a retracted position and a projecting position in relation to a tool housing; a hydraulic motor configured to rotate the wheel, rotation of the wheel being adapted to drive the downhole tool within a wellbore downhole; a hydraulic pump unit configured to generate a first pressurized fluid stream at a first pressure and a second pressurized fluid stream at a second pressure, the first pressure being variable compared to the second pressure; an arm activation assembly configured to move the arm assembly between the retracted position and the projecting position, the hydraulic motor being configured to rotate the wheel to drive the downhole tool when the arm assembly is in the projecting position, the arm activation assembly being in fluid connection with the first pressurized fluid stream and the hydraulic motor being in fluid connection with the second pressurized fluid stream; a hydraulic control block adapted to control the pressure of the first pressure and the second pressure; and, the hydraulic control block comprising a sequential valve configured to control a sequence of retraction of the arm assembly, a projection of the arm assembly and a rotation of the wheel; wherein the sequential valve is fluidly connected with one of the fluid streams and changes between an open and a closed position based upon the variable pressure of the other fluid stream.
2. The downhole tool according to claim 1, wherein the first pressurized fluid stream and the second pressurized fluid stream are reunited downstream from the arm activation assembly and the hydraulic motor, respectively, into a downstream fluid entering a hydraulic chamber connected with the hydraulic pump in a closed circuit.
3. The downhole tool according to claim 2, wherein the hydraulic assembly comprises a hydraulic assembly housing being the hydraulic chamber.
4. The downhole tool according to claim 3, wherein the hydraulic block and the hydraulic pump are contained in the hydraulic assembly housing.
5. The downhole tool according to claim 1, wherein the sequential valve is fluidly connected with the second pressurized fluid stream and changes between an open and a closed position based upon the pressure of the first pressurized fluid stream.
6. The downhole tool according to claim 1, wherein the sequential valve is fluidly connected with the first pressurized fluid stream and changes between an open and a closed position based upon the pressure of the second pressurized fluid stream measured upstream of a throttle.
7. The downhole tool according to claim 1, wherein the first pressurized fluid stream is in fluid communication with a direction valve through a pilot connection, the hydraulic motor having first and second inlet ports, the direction valve controlling the second fluid stream entering in the first or the second inlet ports of the hydraulic motor, so that a direction of rotation of the hydraulic motor may be controlled by the first pressurized fluid stream to be in a forward or reverse mode.
8. The downhole tool according to claim 1, wherein the hydraulic control block is configured to rotate the wheel before projection of the arm assembly.
9. The downhole tool according to claim 8, wherein the hydraulic control block is configured to rotate the wheel before the wheel engages a borehole wall or a production casing.
10. The downhole tool according to claim 1, wherein the first pressurized fluid stream exits the hydraulic pump unit at the first pressure, and the second pressurized fluid stream exits the hydraulic pump at the second pressure.
11. A downhole system comprising the downhole tool according to claim 1 and an operational tool connected with the downhole tool for being moved forward in a well or borehole.
12. A method of controlling a projection of an arm assembly of a driving unit of a downhole tool, comprising activation of a hydraulic pump, simultaneous generation of a first pressurized fluid stream having a first pressure and a second pressurized fluid stream having a second pressure, the first pressure being variable compared to the second pressure; activation of a rotation of a hydraulic motor by the first pressurized fluid stream, which in turn drives a wheel of the arm assembly, increasing the first pressure until the first pressure reaches a predetermined projection pressure; activating an arm activation assembly by a first sequential valve; and activating a projection of the arm assembly by the second pressure of the second pressurized fluid stream.
13. The method according to claim 12, further comprising: forcing the second pressurized fluid stream through an orifice and into a first sequential valve, thereby gradually closing the first sequential valve and replacing the step of activation of an arm activation assembly by the first sequential valve; increasing the second pressure upstream of the orifice; gradually closing a second sequential valve by increasing the second pressure of the second pressurized fluid stream; increasing the first pressure of the first pressurized fluid stream, replacing the step of increasing the first pressure until the first pressure reaches a predetermined projection pressure; increasing the second pressure further when the wheel of the arm assembly abuts an inner wall of the borehole or production casing; closing the second sequential valve by the second pressure; further increasing the first pressure of the first pressurized fluid stream until a maximum pressure of the first pressure of the first pressurized fluid stream is obtained; and driving a tool string in a forward direction.
14. The method according to claim 12, wherein the activation of the projection of the arm assembly occurs when the pressure of the second pressurized fluid stream surmounts a spring force applied to the arm activation assembly by a spring member.
15. The method according to claim 12, further comprising deactivation of a hydraulic pump; deactivation of a projection of the arm assembly by a decrease of the second pressure of the second pressurized fluid stream; decreasing the second pressure until the arm assembly is retracted; and decreasing a rotation of a hydraulic motor by decreasing the first pressure of the first pressurized fluid stream driving a wheel of the arm assembly in which the hydraulic motor is arranged.
16. The method according to claim 15, wherein the activation of the retraction of the arm assembly occurs when the pressure of the second pressurized fluid stream becomes inferior to a spring force applied to the arm activation assembly by a spring member.
17. The method according to claim 12, further comprising: driving the downhole tool in a forward direction; deactivation of the hydraulic pump; deactivation of the projection of the arm assembly by decreasing the second pressure of the second pressurized fluid stream; decreasing the second pressure until the arm assembly is retracted; and decreasing the rotation of the hydraulic motor by decreasing the first pressure of the first pressurized fluid stream.
18. The method according to claim 12, further comprising: activation of an arm activation assembly by the second pressurized fluid stream instead of by a first sequential valve; increasing the second pressure when a wheel of the arm assembly abuts an inner wall of the borehole or production casing, replacing the step of increasing the first pressure until the first pressure reaches a predetermined projection pressure; and increasing the second pressure until the second pressure reaches a predetermined rotation pressure; wherein the step of activation of a rotation of a hydraulic motor by the first pressurized fluid stream for driving the wheel of the arm assembly is performed by a first sequential valve, driving the downhole tool in a forward direction; deactivation of the hydraulic pump; decreasing the rotation of the hydraulic motor by decreasing the first pressure of the first pressurized fluid stream; deactivation of a projection of the arm assembly by decreasing the second pressure of the second pressurized fluid stream; and decreasing the second pressure until the arm assembly is retracted.
19. The method according to claim 12, wherein the first pressurized fluid stream is configured to rotate the wheel before the second pressurized fluid stream projects the arm assembly.
20. The method according to claim 19, wherein the first pressurized fluid stream is configured to rotate the wheel before the wheel engages a borehole wall or a production casing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which
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(7) All the figures are highly schematic and not necessarily to scale, and they show only those parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
DETAILED DESCRIPTION OF THE INVENTION
(8)
(9) The hydraulic assembly 200 comprises a hydraulic assembly housing 201 and a hydraulic chamber 202 sealed from the surroundings of the hydraulic assembly housing. Thus, the hydraulic assembly housing 201 functions as the hydraulic chamber 202. In this way the housing 201 is filled with hydraulic fluid and is therefore substantially incompressible when exposed to high pressures downhole. A hydraulic pump 18 is arranged in and in fluid communication with the hydraulic chamber inside the hydraulic assembly housing 201. The hydraulic pump shown in
(10) In
(11) According to one method of the present invention, the hydraulic pump is initially activated in order to generate the first and second pressurised fluids. During build-up of the pressure, the rotation of the hydraulic motor 23 will be activated by the first pressurised fluid 207. In the early phase of the pressure build-up, the arm activation assembly is still not activated since the first sequential valve is still open and thereby short-circuiting the second pressurised fluid, so that it returns to the hydraulic chamber rather than building up pressure in the arm activation assembly 40. Therefore, the wheels 62 will start rotating before the arm assembly is projected. This start of the sequence has the advantage that the wheels are already rotating and therefore have a certain momentum when the arm assembly is projected and the wheels start to engage the inner wall of the borehole or the production casing. When the first pressure of the first pressurised fluid 207 continues to build up, it will at some point close the first sequential valve 204a. The sequential valve 204a closes when the first pressure reaches a pressure defined as the projection pressure, since the projection of the arm assembly will initiate when the first sequential valve closes. When the first sequential valve closes, there is no longer passage of the second pressurised fluid 208 directly through the first sequential valve 204a to the hydraulic chamber 20. The second pressure of the second pressurised fluid 208 will then start to build up, resulting in the second pressurised fluid 208 applying a projecting force to the arm activation assembly 40 activating the projection of the arm assembly 60.
(12) Furthermore, in some embodiments of the invention, the activation of the projection of the arm assembly may occur when the projecting force of the second pressurised fluid 208 surmounts a retraction spring force applied to the arm activation assembly by a spring member 42. In order to ensure a fail-safe retraction of the arm assembly, the spring member 42 may counter the second pressure of the second pressurised fluid, so that the spring member 42 will assist the arm assembly 60 in the retraction phase. In this way, loss of pressure from the hydraulic assembly 200 will immediately lead to a retraction of the arm assembly 60, thereby preventing jamming of the downhole tool.
(13) According to another method of the present invention, the hydraulic pump 18 is deactivated to initiate a retraction of the arm assembly 60. This will lead to a decrease in the second pressure applied on the arm activation assembly 40, thereby leading to a retraction of the arm assembly 60. Deactivating the hydraulic pump 18 also leads to a decrease in the first pressure. When the first pressure decreases, the rotation of the hydraulic motor 23 will also decrease, and the downhole tool will eventually stop moving.
(14) The first and second pressurised fluids may be merged downstream of the arm activation assembly 40 and downstream of the hydraulic motor 23 in the driving unit 11 before returning to the hydraulic chamber 202.
(15) Fluid enters the hydraulic motor through fluid connection 203a in order to force the rotatable section of the hydraulic motor to rotate in one direction and thus rotate the wheels to rotate the downhole tool to propel itself forward in the well. In order to be able to propel both forward and backwards, the rotational direction of the wheel of the downhole tool may be changed. To change direction of the rotation of the wheels 62, the first fluid may be in fluid communication with a direction valve through a pilot connection 305 before entering the hydraulic motor 23. In this embodiment, the hydraulic motor has both first and second inlet ports, and which of the ports the fluid enters is determined by the position of the directional valve, and the position of the directional valve is controlled by the pilot connection. Therefore, if the fluid is directed in the directional valve to enter the first ports, the rotatable section of the hydraulic motor is forced to rotate in one direction, and if the fluid is directed to enter the second ports, the hydraulic motor is forced to rotate in the opposite direction. By having this pilot connection, the direction of rotation of the hydraulic motor 23 may be reversed using the first fluid, so that the direction of rotation of the hydraulic motor may be controlled by the first fluid to be in a forward or reverse mode.
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(17) According to a method of the present invention, the hydraulic pump 18 is initially activated in order to generate the first and second pressurised fluids illustrated in
(18) One advantage of rotating the wheels prior to engaging the borehole wall or production casing when using hydraulic motors is their potential zero rotation torque, which presents a possible jamming situation in the borehole. When the wheels are engaging the borehole wall without rotating, they may be unable to begin rotation, since the wheels have to overcome an additional frictional force stemming from the normal force applied towards the borehole wall or production casing when the arm assembly is in its projecting position. Furthermore, when working several kilometers downhole, the power for driving the electrical motor and thus the hydraulic pump driving the hydraulic motors is very limited due to large voltage drops in a long wireline. Therefore, the initial movement of the tool string is critical due to the need for building up inertia of the tool string.
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(20) The hydraulic motor 23 used to drive the wheels 62 of the driving unit 11 may be arranged inside the wheel 62 of the arm assembly 60 or arranged inside a housing of the driving unit and then connected with the wheel by connecting means (not shown) such as a belt drive arranged in the arm assembly 60.
(21) The downhole tool string 10 shown in
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(24) In
(25) The hydraulic diagram shown in
(26) As shown in
(27) Furthermore, the second fluid may be led through an anti-spin valve reducing the fluid flow to the hydraulic motor and prevent the wheel from spinning. Thus, the the arm assembly 60 may further comprise an anti-spin valve. The anti-spin valve controls the flow through the fluid channel to ensure traction between the wheel and the side wall of the well or casing. When traction is substantially lost, the wheel rotates without providing the necessary forward motion of the downhole tool or tool string. When this happens, the flow through the hydraulic motor increases and the pressure consequently drops. To prevent spinning, the anti-spin valve restricts the flow through the channel whereby the rotational speed of the wheel is reduced and traction regained.
(28) When the pressure in the hydraulic motor drops due to spinning of the wheel, the pressure in the hydraulic motor and a spring force in the anti-spin valve is no longer adequate to keep the anti-spin valve in the open position, and the flow through the anti-spin valve is at least partly restricted.
(29) A sequential valve 204a, 204b may be any type of valve capable of controlling a sequence of fluid flows. The opening and closing of the valve may be controlled by a pressure, a temperature, an electrical switch, a mechanical interaction or the like. The sequential valves 204a, 204b may be magnetic valves. The combination of overpressure valves 205b, 209 may be replaced by a proportional valve. The combination of the first sequential valve 204a and solenoid 214 may be replaced by a proportional valve.
(30) The hydraulic block may further comprise adjustable means for controlling the overpressure valves 209, filters 210 for filtering the hydraulic entering the driving unit, orifices 211, throttles 212, check valves 213, solenoids 214 and/or electrical sensors (not shown) for monitoring the first and second pressures for producing a feedback signal to a control system.
(31) Although the invention has been described in the above in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.