Method for mounting a gas generator, and subassembly comprising a gas generator

Abstract

In the method for mounting an inflator (12) within a tube (14), especially of a belt tensioner, wherein an end portion (28) of the tube (14) is formed radially inwardly so that a first contact surface (30) directed to the interior of the tube (14) occurs, prior to forming an annular stabilizing disk (34) is arranged between the first contact surface (30) and a second contact surface (32) configured at the inflator (12).

Claims

1. A method for mounting an inflator (12) within a tube (14), especially a belt tensioner, wherein an end portion (28) of the tube (14) is formed radially inwardly so that a first contact surface (30) directed into the interior of the tube (14) is formed and prior to forming an annular stabilizing disk (34) is arranged between the first contact surface (30) and a second contact surface (32) configured at the inflator (12).

2. The method according to claim 1, wherein the inflator (12) is inserted into the tube (14) from the direction of the end portion (28).

3. The method according to claim 2, wherein a stop (26) defining an axial position of the inflator (12) within the tube (14) is formed inside the tube (14).

4. The method according to claim 2, wherein the inflator (12) is inserted into the tube (14) by a predetermined fixed dimension.

5. A subassembly comprising an inflator (12) mounted within a tube (14), especially a belt tensioner, in which an annular stabilizing disk (34) is arranged between a first contact surface (30) at a radially inwardly formed end portion (28) of the tube (14) and a second contact surface (32) at the inflator (12).

6. The subassembly according to claim 5, wherein the first and/or second contact surfaces (30, 32) are aligned substantially perpendicularly to an axis (A) of the tube (14).

7. The subassembly according to claim 5, wherein the stabilizing disk (34) is made of steel sheet.

8. The subassembly according to claim 5, wherein the inflator (12) is a micro-inflator.

9. The subassembly according to claim 5, wherein the second contact surface (32) is formed at a base (18) of the inflator (12).

10. The subassembly according to claim 5, wherein an outer diameter (d.sub.1) of the stabilizing disk (34) is slightly smaller than an outer diameter (d.sub.2) of the second contact surface (32).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will be illustrated hereinafter by way of an embodiment with reference to the enclosed drawings, in which:

(2) FIG. 1 shows a schematic partly cut view of a subassembly according to the invention in which an Inflator according to the method of the invention is mounted within a tube;

(3) FIG. 2 shows an enlarged cutout from FIG. 1;

(4) FIG. 3 shows a schematic sectional view of a subassembly according to the invention;

(5) FIG. 4 shows a schematic view of a stabilizing disk for a subassembly according to the invention in a top view; and

(6) FIG. 5 shows the stabilizing disk from FIG. 4 in a side view.

(7) FIG. 1 illustrates a subassembly 10 made of an inflator 12 and a tube 14 in which the inflator 12 is inserted at one end 16.

DESCRIPTION OF THE DRAWINGS

(8) The inflator 12 in this case is a micro-inflator and includes a base 18 having an igniter 20 inserted therein which is surrounded by a casing 22 filled with a propelling charge. The casing 22 is fixedly connected to the base 18, the base 18 being wider in the radial direction than the casing 22 and the casing 22 being axially connected to the base 18. At the end of the inflator 12 facing away from the casing 22 a recess 24 in which the electric connections of the inflator 12 are arranged is formed in the base 18.

(9) The inflator 12 is inserted into the end 16 of the tube 14 so far that the base 18 is in contact with a stop 28 inside the tube 14 that prevents any further axial movement.

(10) The base 18 of the inflator 12 is usually made of aluminum while the tube 14 is made of steel.

(11) The end portion 28 of the tube end 16 is crimped radially inwardly and in this case encompasses the base 18 of the inflator 12 along the entire periphery, wherein a first contact surface 30 directed inwardly into the tube 14 is formed at the inner side of the end portion 28.

(12) In this example, at the base 18 of the inflator 12 a second annular contact surface 32 is formed on a circumferential shoulder.

(13) Both the first contact surface 30 and the second contact surface 32 are aligned perpendicularly to an axial direction A of the tube 14 in the area of the inflator 12 in this case (see FIG. 3).

(14) The first and second contact surfaces 30, 32 are facing each other. Between the contact surfaces 30, 32 an annular stabilizing disk 34 is arranged, the stabilizing disk 34 being adjacent to both the first and the second contact surfaces 30, 32 preferably along the entire periphery thereof.

(15) Here the stabilizing disk 34 is made of steel sheet and has a thickness of about 0.3 to 1 mm, for example.

(16) For mounting the inflator 12 within the tube 14 initially the stabilizing disk 34 is attached to the base 18 of the inflator 12 so that it comes to rest on the second contact surface 32.

(17) The inflator 12 then is inserted into the end 16 of the tube 14 until the axially upper end of the base 18 will be adjacent to the stop 26.

(18) The outer diameter of the stabilizing disk 34 can be chosen to be slightly smaller than the outer diameter of the second contact surface 32 so that the inflator 12 can be seized by a tool at the base 18.

(19) After that, the end portion 28 of the tube 14 is crimped so that the end portion 28 of the tube 14 is adjacent to the stabilizing disk 34 with the first contact surface 30 being formed.

(20) The inflator 12 is fixed substantially free from play in the axial direction A inside the tube 14 between the stop 26 and the first contact surface 30.

(21) Upon ignition of the inflator 12 the gas generated by the latter exits into the tube 14 and drives, for example, an actuating element of a belt tensioner (not shown) arranged inside the tube 14.

(22) The pressure acting on the inwardly formed end portion 28 of the tube 14 is absorbed by the circumferential stabilizing disk 34 and is distributed.