Golf balls having volumetric equivalence on opposing hemispheres and symmetric flight performance and methods of making same

Abstract

Golf balls according to the present invention achieve flight symmetry and overall satisfactory flight performance due to a dimple volume ratio that is equivalent between opposing hemispheres despite the use of different dimple geometries on the opposing hemispheres.

Claims

1. A golf ball, comprising: a first hemisphere comprising a plurality of dimples; and a second hemisphere comprising a plurality of dimples, wherein a first dimple in the first hemisphere comprises a first plan shape, a first profile, and a first geometric center, the first geometric center being located at a position defined by a first polar angle .sub.N measured from a pole of the first hemisphere; a second dimple in the second hemisphere comprises a second plan shape, a second profile shape, and a second geometric center, the second geometric center being located at a position defined by a second polar angle .sub.S measured from a pole of the second hemisphere; the first polar angle .sub.N differs from the second polar angle .sub.S by no more than 3; the first dimple differs from the second dimple in that the first plan shape differs from the second plan shape; and the first dimple and the second dimple have substantially identical surface volumes.

2. The golf ball of claim 1, wherein the first profile shape differs from the second profile shape.

3. The golf ball of claim 1, wherein the first plan shape comprises a first shape of a first size, the second plan shape comprises a second shape of a second size, the first size is different from the second size.

4. The golf ball of claim 1, wherein the geometric center of the first dimple is separated from the geometric center of the second dimple by an offset angle .

5. The golf ball of claim 1, wherein a third dimple in the first hemisphere comprises a third plan shape, a third profile, and a third geometric center, the third geometric center being located at a position defined by a third polar angle .sub.N measured from the pole of the first hemisphere; a fourth dimple in the second hemisphere comprises a fourth plan shape, a fourth profile, and a fourth geometric center, the fourth geometric center being located at a position defined by a fourth polar angle .sub.S measured from the pole of the second hemisphere, the third polar angle .sub.N differs from the fourth polar angle .sub.S by no more than 3; the third dimple differs from the fourth dimple by at least one of: (i) the third plan shape differing from the fourth plan shape; (ii) the third profile differing from the fourth profile shape; and the third dimple and the fourth dimple have substantially identical surface volumes.

6. The golf ball of claim 5, wherein the geometric center of the first dimple is separated from the geometric center of the second dimple by an offset angle ; the geometric center of the third dimple is separated from the geometric center of the fourth dimple by an offset angle ; and the offset angle between the geometric centers of the first and second dimples differs from the offset angle between the geometric centers of the third and fourth dimples by no more than 3.

7. The golf ball of claim 5, wherein the first plan shape comprises a first shape at a first size; the second plan shape comprises a second shape at a second size; the third plan shape comprises a third shape at a third size; the fourth plan shape comprises a fourth shape at a fourth size; the first shape is the same as the third shape; and the second shape is the same as the fourth shape.

8. A golf ball comprising a first hemisphere comprising a plurality of dimples; and a second hemisphere comprising a plurality of dimples, wherein each dimple in the first hemisphere has a respective geometric center located at a position defined by a respective polar angle .sub.N measured from a pole of the first hemisphere; each dimple in the second hemisphere has a respective geometric center located at a position defined by a respective polar angle .sub.S measured from a pole of the second hemisphere; each dimple in the first hemisphere corresponds with a dimple in the second hemisphere, with the dimples in each pair of corresponding dimples satisfying a relationship whereby the polar angle .sub.N of the dimple in the first hemisphere is substantially equal to the polar angle .sub.S of the dimple in the second hemisphere; in each pair of corresponding dimples, the geometric center of the dimple in the first hemisphere is separated from the geometric center of the dimple in the second hemisphere by an offset angle , with the offset angle being the same in all pairs of corresponding dimples; in each pair of corresponding dimples, the dimple in the first hemisphere differs from the dimple in the second hemisphere in that the two dimples have different plan shapes; and the dimples in the first hemisphere and the corresponding dimples in the second hemisphere have substantially equivalent surface volumes.

9. The golf ball of claim 8, wherein, in each pair of corresponding dimples, the dimple in the first hemisphere differs from the dimple in the second hemisphere in that the two dimples have different profiles.

10. A golf ball comprising a first hemisphere comprising a first plurality of dimples; and a second hemisphere comprising a second plurality of dimples, wherein each dimple in the first plurality of dimples has a corresponding dimple in the second plurality of dimples, wherein each dimple in the first hemisphere differs from the corresponding dimple in the second hemisphere in that the two dimples have different plan shapes.

11. The golf ball of claim 10, wherein the dimple in the first hemisphere has a first shape at a first size, the corresponding dimple in the second hemisphere has a second shape at a second size, wherein the first size is different than the second size.

12. The golf ball of claim 10, wherein the dimple in the first hemisphere differs from the corresponding dimple in the second hemisphere in that the two dimples have different profiles.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further features and advantages of the invention can be ascertained from the following detailed description that is provided in connection with the drawings described below:

(2) FIG. 1 depicts an equatorial, profile view of a golf ball according to one embodiment of the invention, illustrating the polar angles (.sub.N and .sub.S) of two corresponding dimples in two different hemispheres of a golf ball according to the present invention;

(3) FIG. 2 depicts a polar, plan view of the golf ball in FIG. 1, showing the rotation offset angle between the two corresponding dimples, as measured around the equator of the ball;

(4) FIG. 3 depicts an overlaying comparison of the plan shapes of the two corresponding dimples in FIG. 1, for calculating an absolute residual via a first intersection line;

(5) FIG. 4 depicts an overlaying comparison of the plan shapes of the two corresponding dimples in FIG. 1, for calculating a mean absolute residual via a plurality of intersection lines;

(6) FIG. 5 depicts an overlaying comparison of the profile shapes of the two corresponding dimples in FIG. 1, for calculating an absolute residual via a first intersection line;

(7) FIG. 6 depicts an overlaying comparison of the profile shapes of the two corresponding dimples in FIG. 1, for calculating a mean absolute residual via a plurality of intersection lines;

(8) FIG. 7 depicts a volumetric plotting based on the surface volumes of the two corresponding dimples in FIG. 1;

(9) FIG. 8 depicts a volumetric plotting and linear regression analysis based on the surface volumes of a plurality of corresponding dimples from the golf ball in FIG. 1;

(10) FIG. 9a depicts an example of a golf ball having hemispheres with dimples having different geometries based on dimples having different plan shapes with like profiles;

(11) FIG. 9b depicts the plan shape of a first dimple in a first hemisphere of the golf ball in FIG. 9a;

(12) FIG. 9c depicts the plan shape of a second dimple in a second hemisphere of the golf ball in FIG. 9a;

(13) FIG. 9d depicts the profile of the first dimple in the first hemisphere of the golf ball in FIG. 9a;

(14) FIG. 9e depicts the profile of the second dimple in the second hemisphere of the golf ball in FIG. 9a;

(15) FIG. 10a depicts an example of a golf ball having hemispheres with dimples having different geometries based on dimples having like plan shapes with different profiles;

(16) FIG. 10b depicts the plan shape of a first dimple in a first hemisphere of the golf ball in FIG. 10a;

(17) FIG. 10c depicts the plan shape of a second dimple in a second hemisphere of the golf ball in FIG. 10a;

(18) FIG. 10d depicts the profile of the first dimple in the first hemisphere of the golf ball in FIG. 10a;

(19) FIG. 10e depicts the profile of the second dimple in the second hemisphere of the golf ball in FIG. 10a;

(20) FIG. 11a depicts an example of a golf ball having hemispheres with dimples having different geometries based on dimples having different plan shapes and different profiles;

(21) FIG. 11b depicts the plan shape of a first dimple in a first hemisphere of the golf ball in FIG. 11a;

(22) FIG. 11c depicts the plan shape of a second dimple in a second hemisphere of the golf ball in FIG. 11a;

(23) FIG. 11d depicts the profile of the first dimple in the first hemisphere of the golf ball in FIG. 11a;

(24) FIG. 11e depicts the profile of the second dimple in the second hemisphere of the golf ball in FIG. 11a;

(25) FIG. 12a depicts an example of a golf ball having hemispheres with dimples having different geometries based on dimples having like plan shapes and like profiles, with different plan shape orientations;

(26) FIG. 12b depicts the plan shape of a first dimple in a first hemisphere of the golf ball in FIG. 12a;

(27) FIG. 12c depicts the plan shape of a second dimple in a second hemisphere of the golf ball in FIG. 12a;

(28) FIG. 12d depicts the profile of the first dimple in the first hemisphere of the golf ball in FIG. 12a; and

(29) FIG. 12e depicts the profile of the second dimple in the second hemisphere of the golf ball in FIG. 12a.

DETAILED DESCRIPTION OF THE INVENTION

(30) The present invention provides golf balls with opposing hemispheres that differ from one another, e.g., by having different dimple plan shapes or profiles, while also achieving flight symmetry and overall satisfactory flight performance. In this aspect, the present invention provides golf balls that permit a multitude of unique appearances, while also conforming to the USGA's requirements for overall distance and flight symmetry. The present invention is also directed to methods of developing the dimple geometries applied to the opposing hemispheres, as well as methods of making the finished golf balls with the inventive dimple patterns applied thereto.

(31) In particular, finished golf balls according to the present invention have opposing hemispheres with dimple geometries that differ from one another in that the dimples on one hemisphere have different plan shapes (the shape of the dimple in a plan view), different profile shapes (the shape of the dimple cross-section, as seen in a profile view of a plane extending transverse to the center of the golf ball and through the geometric center of the dimple), or a combination thereof, as compared to dimples on an opposing hemisphere. Despite the difference the dimples on one hemisphere have dimple volumes that are substantially similar to the dimple volumes on an opposing hemisphere.

(32) Though the dimple geometry on the opposing hemispheres are designed to differ in that the plan shape and/or profile shape of the dimples in one hemisphere are different from the plan shape and/or profile shape of the dimples in another hemisphere, the hemispheres nonetheless have the same dimple arrangement or pattern. In other words, the dimples in one hemisphere are positioned such that the locations of their geometric centers are substantially identical to the locations of the geometric centers of the dimples in the other hemisphere in terms of polar angles (measuring the rotational offset of an individual dimple from the polar axis of its respective hemisphere) and offset angles (measuring the rotational offset between two corresponding dimples, as rotated around the equator of the golf ball).

(33) Dimple Arrangement

(34) A non-limiting example of suitable dimple geometries for use on a golf ball according to the present invention is shown in FIGS. 1-2. In particular, in one embodiment, a first hemisphere may have a first dimple geometry and a second hemisphere may have a second dimple geometry, where the first and second dimple geometries differ from each other. In this aspect, the first and second dimple geometries may each have a plurality of corresponding dimples each offset from the polar axis of the respective hemispheres by a predetermined angle. The geometric centers of the corresponding dimples may be separated by a predetermined angle that is equal to the rotational offset between the two corresponding dimples as measured around the equator of the golf ball.

(35) For example, as shown in FIG. 1, for each dimple 100 in a first hemisphere 10 of the golf ball 1 (e.g., a northern hemisphere 10) there is a corresponding dimple 200 in a second hemisphere 20 (e.g., an opposing southern hemisphere 20). In each pair of corresponding dimples 100/200, the dimple 100 in the first hemisphere 10 is offset from the polar axis 30.sub.N of the first hemisphere 10 by a polar angle .sub.N, and the dimple 200 in the second hemisphere 20 is offset from the polar axis 30.sub.S of the second hemisphere 20 by a polar angle .sub.S; with the two polar angles being equal to one another (i.e., .sub.N=.sub.S). Though the polar angles (.sub.N, .sub.S) of corresponding dimples are preferably equal to one another, the polar angles may differ by about 1 and up to about 3.

(36) As shown in FIG. 2, in each pair of corresponding dimples 100/200, the geometric centers 101/201 of the dimples are separated from one another by an offset angle , which represents a rotational offset between the two corresponding dimples 100/200 as measured around the equator 40 of the golf ball 1. In each pair of corresponding dimples 100/200, the offset angles (.sub.1, .sub.2, 3, etc.) are preferably substantially equal (e.g., .sub.1=.sub.2=.sub.3). However, the offset angles may differ by about 1 and up to about 3.

(37) As discussed below, at least one of the corresponding dimple pairs from the plurality of corresponding dimples on each hemisphere differ in plan shape, profile, or a combination thereof. In other words, as shown in FIG. 1, the plan shapes of a corresponding dimple pair (100/200) may be different whereas other corresponding dimple pairs need not differ (not shown in FIG. 1). In one embodiment, at least about 50 percent of the corresponding dimple pairs from the plurality of corresponding dimples on each hemisphere differ from each other in plan shape, profile, or a combination thereof. In another embodiment, at least 75 percent of the corresponding dimple pairs from the plurality of corresponding dimples on each hemisphere differ from each other in plan shape, profile, or a combination thereof. In still another embodiment, all of the corresponding dimple pairs from the plurality of corresponding dimples on each hemisphere differ from each other in plan shape, profile, or a combination thereof. For example, as shown in FIG. 1, each dimple in the first hemisphere 10 has a plan shape that differs from its mate in the second hemisphere 20. Accordingly, it should be understood that any discussion relating to a corresponding dimple pair 100/200 is intended to be representative of a portion of or all of the remaining corresponding dimple pairs in the plurality of dimples, when more than at least one corresponding dimple pair differs.

(38) Dimple Plan Shapes

(39) As briefly discussed above, one way to achieve differing dimple geometries with the same dimple arrangement on opposing hemispheres in accordance with the present invention is to include corresponding dimples that differ in plan shape. Thus, in one aspect of the present invention, the dimples in two hemispheres are considered different from one another if, in a given pair of corresponding dimples, a dimple in one hemisphere has a different plan shape than the plan shape of the corresponding dimple in the other hemisphere. In another aspect of the present invention, the dimples in two hemispheres are considered different from one another if, in a given pair of corresponding dimples, a dimple in one hemisphere has a different plan shape orientation than the plan shape orientation of the corresponding dimple in the other hemisphere.

(40) In one embodiment, at least about 25 percent of the corresponding dimples in the opposing hemispheres have different plan shapes. In another embodiment, at least about 50 percent of the corresponding dimples in the opposing hemispheres have different plan shapes. In yet another embodiment, at least about 75 percent of the corresponding dimples in the opposing hemispheres have different plan shapes. In still another embodiment, all of the corresponding dimples in the opposing hemispheres have different plan shapes.

(41) The plan shapes (or plan shape orientations) of two dimples are considered different from one another if a comparison of the overlaid dimples yields a mean absolute residual r, over a number of n equally spaced points around the geometric centers of the overlaid dimples, that is significantly different from zero. In other words, the distribution of the residuals are compared using a t-distribution having an average of zero to test for equivalence and, as such, the range of t-values that is considered significantly different from zero is dependent on the number of intersection lines n used. For example, as shown in the non-limiting T-Table below, if the number of intersection lines is 30, the t-value must be greater than 1.699 for the absolute residual r to be considered significantly different from zero. Similarly, if the number of intersection lines is 200, the t-value must be greater than 1.653 for the absolute residual r to be considered significantly different from zero.

(42) TABLE-US-00001 TABLE 1 T-Table Intersection Degrees of Critical Lines Freedom T-value 30 29 1.699 31 30 1.697 32 31 1.696 33 32 1.694 34 33 1.692 35 34 1.691 36 35 1.690 37 36 1.688 38 37 1.687 39 38 1.686 40 39 1.685 41 40 1.684 42 41 1.683 43 42 1.682 44 43 1.681 45 44 1.680 46 45 1.679 47 46 1.679 48 47 1.678 49 48 1.677 50 49 1.677 51 50 1.676 52 51 1.675 53 52 1.675 54 53 1.674 55 54 1.674 56 55 1.673 57 56 1.673 58 57 1.672 59 58 1.672 60 59 1.671 61 60 1.671 62 61 1.670 63 62 1.670 64 63 1.669 65 64 1.669 66 65 1.669 67 66 1.668 68 67 1.668 69 68 1.668 70 69 1.667 71 70 1.667 72 71 1.667 73 72 1.666 74 73 1.666 75 74 1.666 76 75 1.665 77 76 1.665 78 77 1.665 79 78 1.665 80 79 1.664 81 80 1.664 82 81 1.664 83 82 1.664 84 83 1.663 85 84 1.663 86 85 1.663 87 86 1.663 88 87 1.663 89 88 1.662 90 89 1.662 91 90 1.662 92 91 1.662 93 92 1.662 94 93 1.661 95 94 1.661 96 95 1.661 97 96 1.661 98 97 1.661 99 98 1.661 100 99 1.660 101 100 1.660 102 101 1.660 103 102 1.660 104 103 1.660 105 104 1.660 106 105 1.659 107 106 1.659 108 107 1.659 109 108 1.659 110 109 1.659 111 110 1.659 112 111 1.659 113 112 1.659 114 113 1.658 115 114 1.658 116 115 1.658 117 116 1.658 118 117 1.658 119 118 1.658 120 119 1.658 121 120 1.658 122 121 1.658 123 122 1.657 124 123 1.657 125 124 1.657 126 125 1.657 127 126 1.657 128 127 1.657 129 128 1.657 130 129 1.657 131 130 1.657 132 131 1.657 133 132 1.656 134 133 1.656 135 134 1.656 136 135 1.656 137 136 1.656 138 137 1.656 139 138 1.656 140 139 1.656 141 140 1.656 142 141 1.656 143 142 1.656 144 143 1.656 145 144 1.656 146 145 1.655 147 146 1.655 148 147 1.655 149 148 1.655 150 149 1.655 151 150 1.655 152 151 1.655 153 152 1.655 154 153 1.655 155 154 1.655 156 155 1.655 157 156 1.655 158 157 1.655 159 158 1.655 160 159 1.654 161 160 1.654 162 161 1.654 163 162 1.654 164 163 1.654 165 164 1.654 166 165 1.654 167 166 1.654 168 167 1.654 169 168 1.654 170 169 1.654 171 170 1.654 172 171 1.654 173 172 1.654 174 173 1.654 175 174 1.654 176 175 1.654 177 176 1.654 178 177 1.654 179 178 1.653 180 179 1.653 181 180 1.653 182 181 1.653 183 182 1.653 184 183 1.653 185 184 1.653 186 185 1.653 187 186 1.653 188 187 1.653 189 188 1.653 190 189 1.653 191 190 1.653 192 191 1.653 193 192 1.653 194 193 1.653 195 194 1.653 196 195 1.653 197 196 1.653 198 197 1.653 199 198 1.653 200 199 1.653

(43) In order to make the overlaying comparison, dimples in a pair of corresponding dimples must be aligned with one another. For example, the dimple in the southern hemisphere is transformed degrees about the polar axis such that the centroid of the southern hemisphere dimple lies in a common plane (P) as the centroid of the northern hemisphere dimple and the golf ball centroid. The southern hemisphere dimple is then transformed by an angle of [2*(90)] degrees about an axis that is normal to plane P and passes though the golf ball centroid. The plan shape is then rotated by 180 degrees about an axis connecting the dimple centroid to the golf ball centroid. These transformations will result in the plan shapes of the southern and northern dimples, in a pair of corresponding dimples, to be properly oriented in the same plane such that differences between their plan shape and plan shape orientation can be determined by calculating the absolute residual. In another example, where the plan shapes of the dimples are not axially symmetric, the dimples may be aligned with one another by positioning the two dimples relative to one another such that a single axis passes through the centroid of each plan shape.

(44) An absolute residual r is determined by overlaying the plan shapes of two dimples 100/200 with the geometric centers 101/201 of the two plan shapes aligned with one another, as shown in FIG. 3. An intersection line 300 is made to extend from the aligned geometric centers 101/201 in any chosen direction, with the intersection line 300 extending a sufficient length to intersect a perimeter point 103 of the first dimple 100, as well as a perimeter point 203 of the second dimple 200. A distance d.sub.1 is then measured from the geometric centers 101/201 to the perimeter point 103 of the first dimple 100; and a distance d.sub.2 is measured from the geometric centers 101/201 to the perimeter point 203 of the second dimple 200. An absolute residual r is then calculated as the absolute value of the difference between the two measured distances, such that r=|d.sub.1d.sub.2|.

(45) A mean absolute residual r is calculated by calculating an absolute residual r over a number of n equally spaced intersection lines 300.sub.n, and then averaging the separately calculated absolute residuals r. FIG. 4 shows one simplified example of a number of n equally spaced intersection lines 300.sub.n in an overlaying comparison of plan shapes. As seen in FIG. 4, a number (n) of intersection lines 300.sub.n are equally spaced over a 360 range around the geometric centers 101/201, with each intersection line 300.sub.n made to extend a sufficient length from the geometric centers 101/201 to intersect both a perimeter point 103 of the first dimple 100 as well as a perimeter point 203 of the second dimple 200. Preferably, the intersection lines 300.sub.n are spaced from one another such that there is an identical angle .sub.L between each adjacent pair of intersection lines 300.sub.n, the angle .sub.L measuring (1.8.sub.L12) and being selected based on the number of intersection lines 300.sub.n. For each intersection line 300.sub.n, distances d.sub.1 and d.sub.2 are measured and an absolute residual r is calculated as the absolute value of the difference between the two distances, with r=|d.sub.1d.sub.2|, such that there is acquired a total number (n) of absolute residuals r. The number (n) of absolute residuals r are then averaged to yield a mean absolute residual r. The number (n) of intersection lines 300.sub.n, and hence the number of absolute residuals r, should be greater than or equal to about thirty but less than or equal to about two hundred.

(46) A residual standard deviation S.sub.r is calculated for the group of (n) residuals r, via the following equation:

(47) $S_{r} = \sqrt{\frac{1}{n - 1} {.Math.}_{i = 1}^{n} {(r_{i} - \overline{r})}^{2}}$
A t-statistic (t.sub.j) is then calculated according to the following equation:

(48) $t_{j} = \frac{\overline{r}}{\frac{S_{r}}{\sqrt{n}}}$
The calculated t-statistic (t.sub.j) is compared to a critical t value from a t-distribution with (n1) degrees of freedom and an alpha value of 0.05, via the following equation:
t.sub.j>t.sub.,n-1
If the foregoing equation comparing t.sub.j and t is logically true, then the overlaid plan shapes are considered different.

(49) The foregoing procedure may be repeated for any dimple pair on the ball that could be considered different. However, as one of ordinary skill in the art would readily understand, and because not all dimple pairs on the ball will have different shapes, the foregoing procedure would only be applied to dimple pairs with a different plan shape. In one embodiment, the foregoing procedure is performed only until dimples in a single pair of corresponding dimples are determined to be different, with the understanding that identification of different dimples within even a single pair of corresponding dimples is sufficient to conclude that the two hemispheres on which the dimples are located have different dimple geometries.

(50) The plan shape of each dimple in a corresponding dimple pair may be any shape within the context of the above disclosure. In one embodiment, the plan shape may be any one of a circle, square, triangle, rectangle, oval, or other geometric or non-geometric shape providing that the corresponding dimple in another hemisphere differs. By way of example, in a pair of corresponding dimples, the dimple in the first hemisphere may be a circle and the corresponding dimple in the second hemisphere may be a square (as generally shown in FIG. 1). In another embodiment, the plan shape of two dimples in a pair of corresponding dimples may be generally the same (i.e., each dimple in a corresponding dimple pair is the same general shape of a circle, square, oval, etc.), though the two dimples may nonetheless have different plan shapes due to a difference in size.

(51) Dimple Profile

(52) Another way to achieve differing dimple geometries with the same dimple arrangement on opposing hemispheres in accordance with the present invention is to include corresponding dimples that differ in profile shape. Thus, in another embodiment, the dimples on opposing hemispheres are considered different from one another if, in a pair of corresponding dimples, the profile shapes of the corresponding dimples differ from one another. The profile shapes of two dimples are considered different from one another if an overlaying comparison of the profile shapes of the two dimples yields a mean absolute residual r, over a number of (n+1) equally spaced points along the overlaid profile shapes, that is significantly different from zero.

(53) In one embodiment, at least about 25 percent of the corresponding dimples in the opposing hemispheres have different profile shapes. In another embodiment, at least about 50 percent of the corresponding dimples in the opposing hemispheres have different profile shapes. In yet another embodiment, at least about 75 percent of the corresponding dimples in the opposing hemispheres have different profile shapes. In still another embodiment, all of the corresponding dimples in the opposing hemispheres have different profile shapes.

(54) An absolute residual r is determined by overlaying the profile shapes of two dimples 100/200, as shown in FIG. 5. The dimple cross-sections used in this analysis must be cross-sections taken along planes that pass through the geometric centers 101/201 of the respective dimples 100/200. If the dimple is axially symmetric, then the dimple cross-section may be taken along any plane that runs through the geometric center. However, if the dimple is not axially symmetric, then the dimple cross-section is taken along a plane passing through the geometric center of that dimple which produces the widest dimple profile shape in a cross-section view. In one embodiment, in the case where a dimple is not axially symmetric, multiple mean residual calculations are conducted and at least one is significantly different than zero. In another embodiment at least five mean residuals are calculated and at least one is significantly different than zero.

(55) The dimple profile shapes are overlaid with one another such that the geometric centers 101/201 of the two dimples 100/200 are aligned on a common vertical axis Y-Y, and such that the peripheral edges 105/205 of the two profile shapes (i.e., the edges of the dimple perimeter that intersect the outer surface of the golf ball 1) are aligned on a common horizontal axis X-X, as shown in FIG. 5. An initial intersection line 400 is made to extend from the center of the golf ball 1 through both geometric centers 101/201 (i.e., the initial intersection line 400 is drawn to extend along the common vertical axis Y-Y). The initial intersection line 400 is made to extend a sufficient length to also pass through a phantom point 3 where the initial intersection line 400 would intersect a phantom surface 5 of the golf ball 1. A distance d.sub.1 is then measured from the point where the initial intersection line 400 intersects the profile shape of the first dimple 100 (i.e., the geometric center 101) to the point where the initial intersection line 400 intersects the phantom surface 5 (i.e., the phantom point 3). Similarly, a distance d.sub.2 is measured from the point where the initial intersection line 400 intersects the profile shape of the second dimple 200 (i.e., the geometric center 201) to the point where the initial intersection line 400 intersects the phantom surface 5 (i.e., the phantom point 3). An absolute residual r is then calculated as the absolute value of the difference between the two measured distances, such that r=|d.sub.1d.sub.2|.

(56) A mean absolute residual r is calculated by calculating an absolute residual r over a number (n+1) of equally spaced intersection lines 400/400, and averaging the separately calculated absolute residuals r. FIG. 6 shows one simplified example of a number (n+1) of equally spaced intersection lines 400/400 in an overlaying comparison of profile shapes. As seen in FIG. 6, a number of (n) additional intersection lines 400 are equally spaced along the length of the overlaid profile shapes of the corresponding dimples 100/200, with the (n) additional intersection lines 400 arranged symmetrically about the initial intersection line 400, such that there are (n/2) additional intersection lines 400 on each side of the initial intersection line 400, and such that none of the additional intersection lines 400 intersect a point on the peripheral edges 105/205, where there profile shapes contact the surface of the golf ball 1. Each intersection line 400 is made to extend a sufficient length to pass through a point 107 on the profile shape of the first dimple 100, a point 207 on the profile shape of the second dimple 200, and a phantom point 4 on the phantom surface 5 of the golf ball 1. For each intersection line 400, distances d.sub.1 and d.sub.2 are measured and an absolute residual r is calculated as the absolute value of the difference between the two distances, with r=|d.sub.1d.sub.2|, such that there is acquired a total number (n+1) of absolute residuals r. The number (n+1) of absolute residuals r are then averaged to yield a mean absolute residual r. The total number (n+1) of intersection lines 400/400, and hence the number of absolute residuals r, should be greater than or equal to about thirty-one but less than or equal to about two hundred one.

(57) A residual standard deviation S.sub.r is calculated for the group of (n+1) residuals r, via the following equation:

(58) $S_{r} = \sqrt{\frac{1}{n} {.Math.}_{i = 1}^{n} {(r_{i} - \overline{r})}^{2}}$
A t-statistic (t.sub.j) is calculated according to the following equation:

(59) $t_{j} = \overline{r} \frac{S_{r}}{\sqrt{n + 1}}$
The calculated t-statistic (t.sub.j) is compared to a critical t value from a t-distribution with ((n+1)1) degrees of freedom and an alpha value of 0.05, via the following equation:
t.sub.j>t.sub.,n
If the foregoing equation comparing t.sub.j and t is logically true, then the overlaid profile shapes are considered different.

(60) The foregoing procedure may be repeated for any dimple pair on the ball that could be considered to have different profile shapes. However, as one of ordinary skill in the art would appreciate, and because not all dimple pairs on the ball will have different profile shapes, the foregoing procedure would only be applied to dimple pairs with a different profile shape. In one embodiment, the foregoing procedure is performed only until dimples in a single pair of corresponding dimples are determined to be different (in plan and/or profile shape), with the understanding that identification of different dimples within even a single pair of corresponding dimples is sufficient to conclude that the two hemispheres on which the dimples are located have different dimple geometries.

(61) The cross-sectional profile of the dimples according to the present invention may be based on any known dimple profile shape that works within the context of the above disclosure. In one embodiment, the profile of the dimples corresponds to a curve. For example, the dimples of the present invention may be defined by the revolution of a catenary curve about an axis, such as that disclosed in U.S. Pat. Nos. 6,796,912 and 6,729,976, the entire disclosures of which are incorporated by reference herein. In another embodiment, the dimple profiles correspond to parabolic curves, ellipses, spherical curves, saucer-shapes, truncated cones, and flattened trapezoids.

(62) The profile of the dimple may also aid in the design of the aerodynamics of the golf ball. For example, shallow dimple depths, such as those in U.S. Pat. No. 5,566,943, the entire disclosure of which is incorporated by reference herein, may be used to obtain a golf ball with high lift and low drag coefficients. Conversely, a relatively deep dimple depth may aid in obtaining a golf ball with low lift and low drag coefficients.

(63) The dimple profile may also be defined by combining a spherical curve and a different curve, such as a cosine curve, a frequency curve or a catenary curve, as disclosed in U.S. Patent Publication No. 2012/0165130, which is incorporated in its entirety by reference herein. Similarly, the dimple profile may be defined by the superposition of two or more curves defined by continuous and differentiable functions that have valid solutions. For example, in one embodiment, the dimple profile is defined by combining a spherical curve and a different curve. In another embodiment, the dimple profile is defined by combining a cosine curve and a different curve. In still another embodiment, the dimple profile is defined by the superposition of a frequency curve and a different curve. In yet another embodiment, the dimple profile is defined by the superposition of a catenary curve and different curve.

(64) In one embodiment, at least about 25 percent of the corresponding dimples in the opposing hemispheres have different profile shapes and different plan shapes. In another embodiment, at least about 50 percent of the corresponding dimples in the opposing hemispheres have different profile shapes and different plan shapes. In yet another embodiment, at least about 75 percent of the corresponding dimples in the opposing hemispheres have different profile shapes and different plan shapes. In still another embodiment, all of the corresponding dimples in the opposing hemispheres have different profile shapes and different plan shapes.

(65) Volumetric Equivalence

(66) As discussed above, even though the dimple geometries on opposing hemispheres differ in that dimples in at least one pair of corresponding dimples have different plan shapes, profile shapes, or a combination thereof; the hemispheres have the same dimple arrangement. Similarly, even though the dimple geometries in the opposing hemispheres differ, an appropriate degree of volumetric equivalence is maintained between the two hemispheres. In this aspect of the invention, the dimples in one hemisphere have dimple volumes similar to the dimple volumes of the dimples in the other hemisphere.

(67) Volumetric equivalence of two hemispheres of a golf ball may be assessed via a regression analysis of dimple surface volumes. This may be done by calculating the surface volumes of the two dimples in a pair of corresponding dimples 100/200, and plotting the calculated surface volumes of the two dimples against one another. An example of a surface volume plotting is shown in FIG. 7, where a first axis (e.g., the horizontal axis) represents the surface volume of the dimple 100 in the first hemisphere 10 and a second axis (e.g., the vertical axis) represents the surface volume of the dimple 200 in the second hemisphere 20. This calculation and plotting of surface volumes is repeated for each pair of corresponding dimples 100/200 sampled, such that there is obtained a multi-point plot with a plotted point for all pairs of corresponding dimples sampled. An example of a simplified multi-point plot is shown in FIG. 8. In one embodiment, at least 25 percent of the corresponding dimples are included in the multi-point plot. In another embodiment, at least 50 percent of the corresponding dimples are included in the multi-point plot. In yet another embodiment, at least 75 percent of the corresponding dimples are included in the multi-point plot. In still another embodiment, all of the corresponding dimples on the ball are included in the multi-point plot.

(68) After the surface volumes for all pairs of corresponding dimples 100/200 have been calculated and plotted, linear regression analysis is performed on the data to yield coefficients in the form y=+x. It should be understood by one of ordinary skill in the art the linear function y uses least squares regression to determine the slope and the y-intercept , where x represents the surface volume from the dimple on the first hemisphere and y represents the surface volume of the dimple on the second hemisphere. Two hemispheres are considered to have volumetric equivalence when two conditions are met. First, the coefficient must be about onewhich is to say that the coefficient must be within a range from about 0.90 to about 1.10; preferably from about 0.95 to about 1.05. Second, a coefficient of determination R.sup.2 must be about onewhich is to say that the coefficient of determination R.sup.2 must be greater than about 0.90; preferably greater than about 0.95. In order to satisfy the requirement of volumetric equivalence both of these conditions must be met.

(69) Thus, a suitable dimple pattern has a coefficient that ranges from about 0.90 to about 1.10 and a coefficient of determination R.sup.2 greater than about 0.90.

(70) Dimple Dimensions

(71) The dimples on golf balls according to the present invention may comprise any width, depth, and edge angle; and the dimple patterns may comprise multitudes of dimples having different widths, depths, and edge angles. In one embodiment, the surface volume of dimples in a golf ball according to the present invention is within a range of about 0.000001 in.sup.3 to about 0.0005 in.sup.3. In one embodiment, the surface volume is about 0.00003 in.sup.3 to about 0.0005 in.sup.3. In another embodiment, the surface volume is about 0.00003 in.sup.3 to about 0.00035 in.sup.3.

(72) Golf Ball Construction

(73) Dimple patterns according to the present invention may be used with practically any type of ball construction. For instance, the golf ball may have a two-piece design, a double cover, or veneer cover construction depending on the type of performance desired of the ball. Other suitable golf ball constructions include solid, wound, liquid-filled, and/or dual cores, and multiple intermediate layers.

(74) Different materials may be used in the construction of golf balls according to the present invention. For example, the cover of the ball may be made of a thermoset or thermoplastic, a castable or non-castable polyurethane and polyurea, an ionomer resin, balata, or any other suitable cover material known to those skilled in the art. Conventional and non-conventional materials may be used for forming core and intermediate layers of the ball including polybutadiene and other rubber-based core formulations, ionomer resins, highly neutralized polymers, and the like.

EXAMPLES

(75) The following non-limiting examples demonstrate dimple patterns that may be made in accordance with the present invention. The examples are merely illustrative of the preferred embodiments of the present invention, and are not to be construed as limiting the invention, the scope of which is defined by the appended claims. In fact, it will be appreciated by those skilled in the art that golf balls according to the present invention may take on a number of permutations, provided volumetric equivalence between the two hemispheres is achieved. Again, volumetric equivalence between two hemispheres may be achieved by adapting the surface volumes of the dimples in the two separate hemispheres to yield substantially identical hemispherical volumes, in accord with the discussion above.

(76) Golf Ball with Dimple Patterns Having Differing Plan Shapes

(77) FIGS. 9a-9e present one example of a golf ball 1 according to the present invention wherein dimples 100 in a first hemisphere 10 differ from dimples 200 in a second hemisphere 20 based, at least, on a difference in plan shapes. As shown in FIGS. 9a-9e, the difference in plan shapes may be one wherein the plan shapes of the dimples 100 in the first-hemisphere 10 are of a shape (e.g., circular, square, triangle, rectangle, oval, or any other geometric or non-geometric shape) that is different from the shape of the plan shapes of the dimples 200 in the second-hemisphere 20. In a variation of this example, the plan shapes of the first-hemisphere dimples may be of a shape (e.g., circular, square, triangle, rectangle, oval, or any other geometric or non-geometric shape) that is the same as the shape of the plan shapes of the second-hemisphere dimples; though the two plan shapes may be of different sizes (e.g., both dimple plan shapes may have a circular plan shape, though one circular plan shape may have a smaller diameter than the other) or of different orientations (such as the example illustrated in FIGS. 12a-12e).

(78) Golf Ball with Dimple Patterns Having Differing Profiles

(79) FIGS. 10a-10e present one example of a golf ball 1 according to the present invention wherein dimples 100 in a first hemisphere 10 differ from dimples 200 in a second hemisphere 20 based, at least, on a difference in profile. For example, as shown in FIGS. 10a-10e, the first and second hemisphere dimples 100/200 may both have circular plan shapes, though the first hemisphere dimples 100 may have arcuate profiles while the second hemisphere dimples 200 have substantially planar profiles. In a variation of this example, the difference in profile may be one wherein the profile of the first-hemisphere dimples correspond to a curve and the profile of the second-hemisphere dimples correspond to a truncated cone.

(80) Golf Ball with Dimple Patterns Having Differing Plan and Profile Shapes

(81) FIGS. 11a-11e presents one example of a golf ball 1 according to the present invention wherein dimples 100 in a first hemisphere 10 differ from dimples 200 in a second hemisphere 20 based, both, on a difference in plan shapes (e.g., circular versus square) and a difference in profiles (e.g., arcuate versus conical).

(82) Although the present invention is described with reference to particular embodiments, it will be understood to those skilled in the art that the foregoing disclosure addresses exemplary embodiments only; that the scope of the invention is not limited to the disclosed embodiments; and that the scope of the invention may encompass additional embodiments embracing various changes and modifications relative to the examples disclosed herein without departing from the scope of the invention as defined in the appended claims and equivalents thereto.

(83) Though the foregoing disclosure describes the invention relative to examples of golf balls having two different hemispheres with dimple patterns having different dimples, those skilled in the art will appreciate the invention may also be practiced with golf balls that are divided into another number of different regions (e.g., patterns based on tetrahedrons, octahedrons, cuboctahedrons, icosahedrons, icosadodecahedrons, and dipyramids).

(84) To the extent necessary to understand or complete the disclosure of the present invention, all publications, patents, and patent applications mentioned herein are expressly incorporated by reference herein to the same extent as though each were individually so incorporated. No license, express or implied, is granted to any patent incorporated herein. Ranges expressed in the disclosure include the endpoints of each range, all values in between the endpoints, and all intermediate ranges subsumed by the endpoints.

(85) The present invention is not limited to the exemplary embodiments illustrated herein, but is instead characterized by the appended claims.

Golf balls having volumetric equivalence on opposing hemispheres and symmetric flight performance and methods of making same

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A63B37/0016

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A63B37/0007

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A63B37/0009

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A63B37/0012

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A63B37/00215

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A63B37/00065

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Abstract

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Description