MODULAR LIGHTING SYSTEM WITH A PLURALITY OF POWER BARS
20170198892 ยท 2017-07-13
Inventors
Cpc classification
F21V23/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S2/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A modular lighting system for providing light in various areas includes one or more canopies, a set of bars, a set of hangers for supporting the bars from canopies and, optionally other supports, a set of pendants with light emitting elements and a set of hangers for supporting the pendants from the bars. The bars include two segments with conductive rails disposed or imbedded in their inner surfaces.
Claims
1. A support arrangement for supporting and providing power in a modular lighting system with a plurality of hangers, including a first set of hangers supporting said bar and a second set of hangers, at least one of the hangers including a housing forming a cavity and including a first and a second electrically conducting clips disposed at a preselected distance and a plurality of pendants supported by said second set of hangers, said support arrangement comprising: a plurality of power bars disposed horizontally, each bar including two bar segments disposed equidistantly with respect to each other, each said bar segments including a respective rail made of an electrically conducting material, said rails being spaced at a distance no greater than said preselected distance to form an interference fit with the clips of hangers selectively attached to said bar for providing support to one of said respective bars and the respective hanger; wherein said hangers and bars cooperate to provide electric power to said pendants through the clips and said rails.
2. The arrangement of claim 1 wherein said bars are straight.
3. The arrangement of claim 1 wherein at least one of said bars is circular and said segments are concentric.
4. The arrangement of claim 1 wherein said plurality of power bars includes a first power bar disposed below a canopy and a second set of power bars disposed below said first power bar.
5. The arrangement of claim 4 wherein said first and second power bars are disposed at right angles to each other.
6. The arrangement of claim 4 further comprising a third power bar disposed at a different level then said second power bar.
7. The arrangement of claim 6 wherein said first and third power bars are disposed in the same horizontal plane.
8. The arrangement of claim 7 further including a first hanger supporting said second power bar from said first power bar and a second hanger supporting said second power bar from said third power bar, wherein electric current flows in sequence from said first power bar to said second power bar through said first hanger and from said second power bar to said third power bar through said second hanger.
9. The arrangement of claim 1 wherein said plurality of power bars includes a first, second and third power bar, said power bars being disposed in a star configuration on a common horizontal plane.
10. The arrangement of claim 1 further comprising a connector interconnecting ends of said first, second and third power bars and holding said first, second and third power bars at preselected angles with respect to each other.
11. The arrangement of claim 1 wherein the modular system is adapted for connection to at least a first and a second power source, and wherein said plurality of power bars includes a first power bar receiving power from said first power source and a second power bar receiving a second power source.
12. The arrangement of clam 11 further comprising a split power bar having one end receiving power from the first power source and a second end receiving power from the second power source.
13. A power bar for a modular lighting system with hangers and pendants, said bar comprising: a first bar and a second bar segment arranged in a facing relationship with each other to define a space therebetween, said bar segments having respective internal surfaces made of an electrically conductive material and segment ends, said first and second bar segments having a bar length and defining a top and a bottom opening, said top and bottom openings having an opening length substantially equal to said bar length, said openings being configured to receive one hanger from the bottom to hang the power bar and a second hanger to support at least one of a pendant and another power bar; and a first connector disposed at one respective end of each bar segments and arranged to hold said bar segments together.
14. The power bar of claim 13 further comprising a second connector disposed at another respective end of each bar segments and arranged to hold said bar segments together at a preselected distance.
15. The power bar of claim 14 further comprising a spacer disposed between said first and second connectors and arranged to maintain said bar segments at said preselected distance.
16. The power bar of claim 12 wherein each internal surfaces is formed with a trench.
17. The support arrangement of claim 1 wherein in each bar, said segments define a top opening and a bottom opening, said top and bottom openings having the same dimensions and extending along a length of the respective bar, each said bar being configured to receive one hanger inserted through said opening from the bottom to support the respective bar and to receive another hanger from the top to support one of another bar and a pendant.
18. The power bar of claim 1 wherein each rail is formed with a longitudinal channel receiving clips from hangers.
19. The power bar of claim 13 wherein the hangers include two clips and wherein each said bar segment is configured to form an interference fit with the a respective one of the two clips for support and transfer of electrical current between said bar segments and the respective hanger.
20. In a modular lighting system, a support arrangement for supporting and providing power to a plurality of pendants from at least one canopy, the support arrangement comprising: a plurality of hangers, including a first set of hangers, said hangers being identical; and a plurality of power bars disposed horizontally, each bar including two bar segments disposed equidistantly with respect to each other and defining top and bottom openings; wherein each hanger a head and two clips, said head being configured to form an interference with one of said power bars when the respective hanger is attached to one of said bars with a respective clip forming an electrical contact with one of said bar segments; and wherein at least one power bar receives at least one hanger of said first set of hangers through said bottom opening to support said power bar from the canopy.
21. The support arrangement of claim 20 further comprising a second set of hangers, the hangers of said second set being identical to the hangers of said first set, wherein said at least one power bar receives a hanger from said second set of hangers through the top openings to support one of said pendants from said one power bar.
22. The support arrangement of claim 20 wherein all said power bars have identical structures except for a power bar length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0029] The present invention pertains to a modular lighting system having a plurality of interchangeable elements that can be combined in many different ways to obtain a large variety of configurations.
[0030] For example, system 10 in the
[0031] Two hangers 202, 204 extend downwardly from the canopy. In one embodiment, each hanger discussed hereinafter consists of two solid bars or rods. These hangers are termed the power feed hangers. In an alternate embodiment the hangers are replaced by multi-strand twisted cables. As explained above, each hanger is formed of two elements (e.g., rods or cables). Preferably only two of the four elements (e.g., the rods of hanger 202) carry power and the other two elements are used for support.
[0032] The hangers 202, 204 are used to support a power bar 302. Two hangers 206, 208 are used to support a second power bar 304 and are termed bar hangers.
[0033] Another set of hangers 210-218 are used to support a plurality of pendants 402-410. These hangers are termed pendant hangers. The pendants 402-410 preferably include LED.
[0034] Included in canopy 100 is a transformer steps down the line voltage from a standard power line to 24 VAC for the pendants 402-410. The other hanger 204 may be electrically floating. The power from the hanger 202 flows through the bar segments of bar 302, hanger 206, bar 304 and hangers 210-212 to the pendants. Thus, in this embodiment, only some of the pendants carry power but all the power bars do.
[0035]
[0036]
[0037]
[0038] Hangers 218 are used to attach respective pendants 402 from bus 302. Another hanger 220 is used to support a cluster of pendants 410.
[0039] A second bar 304A is also provided. This bar 304A is supported at one end by a hanger 222 from bar 302A. This hanger 222 also provides power to bar 304A. A third bar 306 is also provided that is supported from the ceiling by ceiling hangers 216 (only one such ceiling hanger is being shown for the sake of clarity). Bar 306 supports the second end of bar 304A and receives power from said bus 304 through hanger 224. Each of the bars 302A, 304A, 306 can be used to hang pendants of various sizes and shapes and arranged in different configurations as desired.
[0040]
[0041]
[0042] Details of a generic bar 300 are shown in
[0043] Preferably, the two segments 352, 354 have inner surfaces spaced at a nominal distance d throughout the length of the bar 300. The bar 300 is made in standard lengths ranging from to 12 to 48 inches. For very long bars, for example in excess of 24 inches, a spacer 366 is placed between the segments. The spacer 366 may be held in place by screws or other means.
[0044]
[0045] Details of a typical canopy 100 are shown in
[0046] As shown in
[0047] As seen in
[0048] The non-conductive ferrules have a similar configuration but are not connected to any output wires 126. The ferrules receive rods similar to rod 142 but these latter rods do not provide power.
[0049] There are several different types of bar hangers are provided: hangers for supporting bars from canopies, hangers for supporting bars from ceilings (without a power connection), hangers for supporting one bar from another bar and hangers for supporting pendants. All these hangers have must be able to interface with a bar at least at one end as described below.
[0050] There are two types bar-to-bar hangers: parallel hangers for connecting two parallel bars and perpendicular hangers connecting two bars running perpendicular two each other.
[0051]
[0052] As can be seen in
[0053] Hanger 208 has a similar configuration however the clips need not be connected electrically to the hanger segments. In other cases, for example, in the configuration shown in
[0054] The hanger segments 230A, 230B are provided in various lengths as required to obtain the various systems described above, and they are preferably made in the shape of rods of a stiff but somewhat springy material having shape memory such as a phosphor/bronze alloy. Preferably except where an electrical contact is required, the rods are covered or painted with a thin electrically insulating material.
[0055] The hangers can be installed by separating the two segments 230A, 230B, passing the ends of the respective bars 302, 304 . . . between the segments, then lowering or raising the bars toward the respective bases 232 and then snapping the bases onto the bars into the configurations shown in
[0056] As discussed above, and illustrated in more detail below, in some instances, the power bars extend perpendicularly to each other. For example, in
[0057] In addition to the bar hangers, other types of hangers are used in the system as well.
[0058]
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[0060]
[0061] Other structures may be used for attaching pendants to the hangers. One such structure is shown in
[0062] Pendant 410 is formed with an upper and a lower section 610, 612 (see
[0063] The cavity 620 holds two contacts 630, 640 (see
[0064] The pendant 410 is attached to the hanger 210 as follows. First, the hanger 210 is positioned on top of pendant 410 with the tips of spades 604 inserted into holes 622, 624 as seen in
[0065] Next, the pendant 610 and top of the hanger 210 is rotated in direction A by a quarter turn (90 degrees). This rotation causes the spades 604 to turn by the same angle so that they are now in parallel with the blade sections 632, 634, or 642,644 respectively, as seen in
[0066] Now the hanger 210 is released and the spring action of the two segments 602A, 602B cause the top of the hanger 210 to rotate back in direction B (
[0067] As discussed above, and illustrated in the drawings, the various components or elements described above can be combined into numerous different kinds of configurations. The figures show some systems that include several subsystems that are attached so that they can be extend in three dimensions, to create a linear or circular configurations, or combinations thereof. Moreover, while the systems discussed above are all suspended from a ceiling, other systems are shown and described (together with any special components, if any) that are attached to vertical wallse.g. sconce-type systems.
[0068] Electrically, all these systems have one or more canopies, buses, and hangers that provide a power supply for the canopies. As discussed above, preferably power within the system is distributed at 24 vac to the individual pendants. Light engines within the pendants the use this source to generate light via LEDs or other similar efficient, long life light elements. The systems do not use any conventional bulbs that need replacement. It is presently estimated that the linear distance between a canopy and the furthest pendant can be up to about 30 feet. For larger systems, it is advisable to use two or more canopies. As indicated above, for two or more source-systems, the bars can be interconnected mechanically but isolated electrically as needed. As discussed above, in conjunction with
[0069] In this manner, the modular presented herein can be used to make systems having different configurations. Because the hangers can be attached easily in the field to the canopies, the bars and the pendants, each system can be assembled very quickly and efficiently using the various components described above. Moreover, many different kinds of pendants can be used with the system. As long as each pendant is capable of being connected to any of the hangers described above, it can be incorporated into a system without any changes to any of its other components.
[0070] Obviously numerous modifications may be made to the invention without departing from its scope as defined in the appended claims.