TRACKLESS TUGGER TRAIN AND METHOD FOR STEERING A TRACKLESS TUGGER TRAIN
20170197657 · 2017-07-13
Assignee
Inventors
Cpc classification
B62D53/005
PERFORMING OPERATIONS; TRANSPORTING
B62D53/00
PERFORMING OPERATIONS; TRANSPORTING
B62D12/02
PERFORMING OPERATIONS; TRANSPORTING
B62D63/08
PERFORMING OPERATIONS; TRANSPORTING
B62D5/0421
PERFORMING OPERATIONS; TRANSPORTING
B62D13/00
PERFORMING OPERATIONS; TRANSPORTING
F16H1/2854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B62D63/08
PERFORMING OPERATIONS; TRANSPORTING
B62D12/02
PERFORMING OPERATIONS; TRANSPORTING
B62D53/00
PERFORMING OPERATIONS; TRANSPORTING
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The subject matter of the invention is a trackless tugger train (100) having at least one transportation module (10) and at least two axle modules (11), wherein each transportation module (11) is arranged between two axle modules (11), wherein each axle module (11) has a wheel axle (12) and a steering device for steering the wheel axle (12), wherein the steering devices of the axle module (11) are embodied in each case in such a way that each steering device steers the axle module (11) which is assigned to it, independently of a steering device of another axle module (11).
Claims
1. Trackless tugger train (100) having at least one transportation module (10) and at least two axle modules (11), wherein each transportation module (10) is arranged between two axle modules (11), wherein each axle module (11) has a wheel axle (12) and a steering device for steering the wheel axle (12), wherein each steering device of an axle module (11) is embodied in each case in such a way that the steering device steers the axle module (11) which is assigned to it, independently of a steering device of another axle module (11).
2. Trackless tugger train (100) according to claim 1, characterized in that the axle modules (11) each have a first cantilever arm (14) and a second cantilever arm (15), wherein the first cantilever arm (14) and the second cantilever arm (15) are connected to the wheel axle (12) via an articulated connection (16).
3. Trackless tugger train (100) according to claim 2, characterized in that the articulated connection (16) has at least one vertical pivoting joint (33, 33a, 33b), wherein the vertical pivoting joint (33, 33b, 33) has a rotational axis (34) which is embodied vertically with respect to the longitudinal extent of the cantilever arms (14, 15).
4. Trackless tugger train (100) according to claim 3, characterized in that the articulated connection (16) has precisely one vertical pivoting joint (33), wherein the first cantilever arm (14) and the second cantilever arm (15) are connected to the one vertical pivoting joint (33).
5. Trackless tugger train (100) according to claim 3, characterized in that the articulated connection (16) has a first vertical pivoting joint (33a) and a second vertical pivoting joint (33b), wherein the first cantilever arm (14) is connected to the wheel axle (12) via the first vertical pivoting joint (33a), and wherein the second cantilever arm (15) is connected to the wheel axle (12) via the second vertical pivoting joint (33b).
6. Trackless tugger train (100) according to one of claims 2 to 5, characterized in that the articulated connection (16) has a horizontal pivoting joint (51), wherein the horizontal pivoting joint (51) has a rotational axis (54) which extends transversely with respect to the direction of travel (17) of the tugger train (100) at least in the case of straight-ahead travel of the tugger train (100).
7. Trackless tugger train (100) according to one of claims 2 to 6, characterized in that the steering device is embodied in such a way that the steering device steers the wheel axle (12) into an angle-bisecting position between the first cantilever arm (14) and the second cantilever arm (15).
8. Trackless tugger train (100) according to one of claims 2 to 7, characterized in that the steering device has at least two connecting rods (26, 28), wherein a first connecting rod (26) is connected by a first end to the first cantilever arm (14) and by a second end to the wheel axle (12), and wherein a second connecting rod (28) is connected by a first end to the second cantilever arm (15) and by a second end to the wheel axle (12), wherein the connecting rods (26, 28) are each guided in a displaceable fashion in a linear guide (30, 31) by their first end or their second end.
9. Trackless tugger train (100) according to one of claims 1 to 7, characterized in that the steering device is embodied in the form of a gear unit.
10. Trackless tugger train (100) according to claim 9, characterized in that the gear unit has a first gear wheel (36) connected to the first cantilever arm (14), a second gear wheel (37) connected to the second cantilever arm (15), and at least a third gear wheel (38) connected to the wheel axle (12), wherein the first gear wheel (36) and the second gear wheel (37) are connected in a rotationally movable fashion by means of the at least one third gear wheel (38).
11. Trackless tugger train (100) according to one of claims 1 to 7, characterized in that the steering device is embodied in the form of a spring-damper system.
12. Trackless tugger train (100) according to claim 11, characterized in that the spring-damper system has a first spring element (42) connected to the first cantilever arm (14) and to the wheel axle (12), a second spring element (43) connected to the second cantilever arm (15) and to the wheel axle (12), and at least one damper element (44, 45, 46, 47).
13. Trackless tugger train (100) according to claim 12, characterized in that the at least one damper element (44) is connected to the wheel axle (12) and to the first cantilever arm (14) or to the second cantilever arm (15).
14. Trackless tugger train (100) according to claim 12, characterized in that the spring-damper system has three damper elements (45, 46, 47) which are each connected by a first end to the wheel axle (12) and by a second end to an attachment frame (48) connected to the articulated connection (16), wherein a first damper element (45) and a second damper element (46) are arranged inclined at an angle<90 with respect to the longitudinal extent of the wheel axle (12) and are connected to a first side of the wheel axle (12), and wherein a third damper element (47) is arranged vertically with respect to the longitudinal extent of the wheel axle (12) and is connected to a second side of the wheel axle (12) lying opposite the first side.
15. Trackless tugger train (100) according to one of claims 1 to 7, characterized in that the steering device has a motor-powered drive which is controlled by means of an electronic control unit.
16. Trackless tugger train (100) according to one of claims 2 to 14, characterized in that a last axle module (11) when viewed in the direction of travel (17) of the tugger train (100) is connected by its first cantilever arm (14) to a transportation module (10) and by its second cantilever arm (15) to a bogie frame (19) having at least one wheel (21).
17. Trackless tugger train (100) according to claim 16, characterized in that a Bissell bogie (50) is arranged between the last axle module (11) when viewed in the direction of travel (17) of the tugger train (100) and the bogie frame (19).
18. Trackless tugger train (100) according to claim 17, characterized in that the Bissell bogie (50) has a connecting rod (60) which is connected by a first end to the wheel axle (12) of the last axle module (11) when viewed in the direction of travel (17), and by a second end, lying opposite the first end, to a wheel axle (20) of the bogie frame (19).
19. Trackless tugger train (100) according to claim 17, characterized in that the Bissell bogie (50) has a first connecting rod (58), a second connecting rod (59) and a guide element (56) which is mounted in a displaceably movable fashion on the second cantilever arm (15) of the last axle module (11) when viewed in the direction of travel (17), wherein the first connecting rod (58) is connected to the guide element (56) and to the wheel axle (12) of the last axle module (11) when viewed in the direction of travel (17), and wherein the second connecting rod (59) is connected to the guide element (56) and to a wheel axle (20) of the bogie frame (19).
20. Trackless tugger train (100) according to one of claims 1 to 19, characterized in that at least two transportation modules (10) are provided in the form of U-shaped supporting frames, wherein the at least two transportation modules (10) have at their upper ends at least one outwardly directed supporting arm (61, 62) each with a coupling element (63, 64), wherein supporting arms (61, 62), arranged opposite one another, of transportation modules (10) which are arranged adjacent to one another are coupled to one another in an articulated fashion by means of the coupling elements (63, 64).
21. Trackless tugger train (100) according to claim 20, characterized in that the coupling elements (63, 64) of supporting arms (61, 62) which are arranged opposite one another are connected to a full-floating axle (65) arranged on the articulated connection (16).
22. Method for steering a trackless tugger train (100) embodied according to one of claims 1 to 20, in which method a steering angle of the steering device of an axle module (11) is adapted to a trajectory of the trackless tugger train (100).
23. Method according to claim 22, characterized in that in the case of a travel motion of the trackless tugger train (100) the adaptation of the steering angle is carried out continuously, at intervals which follow one another within a short period of time.
24. Method according to claim 22 or 23, characterized in that in order to adapt the steering angle an axle centre point of the axle module (11) to be steered and an axle centre point of the axle module (11) arranged directly in front thereof, when viewed in the direction of travel (17) of the trackless tugger train (100) are determined.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Further measures which improve the invention are presented in more detail below together with the description of preferred exemplary embodiments of the invention with reference to the figures. In the drawings:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0057]
[0058] The axle modules 11 each have a wheel axle 12 with two wheels 13 arranged thereon. Furthermore, each axle module 11 has a first cantilever arm 14 and a second cantilever arm 15, wherein the cantilever arms 14, 15 are connected to one another approximately centrally along the longitudinal extent of the wheel axle 12 via an articulated connection 16, with the result that the cantilever arms 14, 15 can be rotated relative to one another.
[0059] In the case of an axle module 11 which is arranged between two transportation modules 10, the first cantilever arm 14 is connected to a front transportation module 10 when viewed in the direction of travel 17, and the second cantilever arm 15 is connected to a rear transportation module 10, when viewed in the direction of travel 17. The first axle module 11, when viewed in the direction of travel 17, and the last axle module 11, when viewed in the direction of travel 17, are exceptions to this. In the case of the first axle module 11 when viewed in the direction of travel 17, the first cantilever arm 14 is connected to a towing vehicle 18 which tows the tugger train 100. The second cantilever arm 15 is connected to the first transportation module 10 of the tugger train 100. In the case of the last axle module 11 when viewed in the direction of travel 17, the first cantilever arm 14 is connected to the last transportation module 10 of the tugger train 100. The second cantilever arm 15 of the last axle module 11 when viewed in the direction of travel 17 is connected to a bogie frame 19 which, in the embodiment shown here, is formed by a wheel axle 20 with two wheels 21, wherein the wheel axle 20 of the bogie frame 19 has a shorter length than the wheel axles 12 of the axle modules 11.
[0060] Each axle module 11 has, in addition to its wheel axle 12 and the two cantilever arms 14, 15, a steering device (not illustrated in
[0061]
[0062] Each transportation module 10 has two connecting elements 22, 23, wherein the front connecting element 22 when viewed in the direction of travel 17 is rigidly connected to the second cantilever arm 15 of an axle module 11 arranged ahead of the transportation module 10, and wherein the rear connecting element 23 when viewed in the direction of travel 17 is rigidly connected to the first cantilever arm 14 of an axle module 11 which is arranged behind the translation module 10, with the result that no rotational movement is possible between the cantilever arms 14, 15 and the connecting elements 22, 23, for example when the tugger train 100 is cornering. In order to be able to release the transportation modules 10 from the axle modules 11 again, the connections of the connecting elements 22, 23 to a respective cantilever arm 14, 15 are embodied in a releasable fashion. In order to increase the stability, the connecting elements 22, 23 are embodied in a wedge shape in the embodiment shown here.
[0063] In the embodiment of the transportation modules 10 in the form of U-shaped supporting frames, very high forces act on the transportation modules 10, since the entire tensile force is transmitted by the towing vehicle 18 via each transportation module 10 with peak loads and torques. As a result, high bending torques occur in the transportation modules 10 which are embodied in the form of U-shaped supporting frames. In order to reduce the forces and torques acting on the transportation modules 10, an alternative embodiment to
[0064]
[0065]
[0066] The position of the wheel axle 12 divides the bending angle into a first, front steering angle .sub.v, which is formed between the wheel axle 12 and the first cantilever arm 14 or the longitudinal axis 24 of the first cantilever arm 14, and into a second, rear steering angle .sub.h, which is formed between the wheel axle 12 and the second cantilever arm 15 or the longitudinal axis 25 of the second cantilever arm 15, with the result the following is true: =.sub.v+.sub.h.
[0067]
[0068]
[0069] The linear guides 30, 31 each extend to the right and left when viewed from the centre of the wheel axle 12, wherein a first linear guide 30 extends to the left of the articulated connection 16, when viewed in the direction of travel 17, in the direction of the wheel 13, and a second linear guide 31 extends to the right of the articulated connection 16, when viewed in the direction of travel 17, in the direction of the wheel 13. The linear guides 30, 31 have, in the wheel axle 12, groove-shaped or slot-shaped cut-outs 35, in each of which a sliding element 32 of the linear guides 30, 31 is guided. On the sliding elements 32, in each case two of the connecting rods 26, 27, 28, 29 are attached by means of a pivoting joint connection, wherein the first and second connecting rods 26, 28 are attached together on a sliding element 32 of the first linear guide 30 by means of a pivoting joint connection, and wherein the third and fourth connecting rods 27, 29 are attached together on a sliding element 32 of the second linear guide 31 by means of a pivoting joint connection.
[0070] The articulated connection 16 has here a vertical pivoting joint 33, wherein the first cantilever arm 14 and the second cantilever arm 15 are connected to the vertical pivoting joint 33. The vertical pivoting joint 33 has a rotational axis 34 which is embodied vertically with respect to the longitudinal extent or vertically with respect to the longitudinal axis 24, 25 of the cantilever arms 14, 15, with the result that when the tugger train 100 is cornering the cantilever arms 14, 15 can be pivoted about the vertical pivoting joint 33, which is embodied in the form of a shaft, or about the rotational axis 34 of the vertical pivoting joint 33, as is indicated in
[0071]
[0072] The gear unit has a first gear wheel 36, a second gear wheel 37, a third gear wheel 38 and a fourth gear wheel 39, wherein all the gear wheels 36, 37, 38, 39 are embodied here as toothed wheels, in particular as bevel gears. The first gear wheel 36 is connected to the first cantilever arm 14 by a connecting element 40, wherein the first gear wheel 36 forms a drive wheel. The second gear wheel 37 is connected to the second cantilever arm 15 via a connecting element 41, wherein the second gear wheel 37 forms a drive wheel. The first gear wheel 36 and the second gear wheel 37 are arranged parallel to one another on the vertical pivoting joint 33 of the articulated connection 16. The third gear wheel 38 and the fourth gear wheel 39, which are arranged lying opposite one another, are each connected to the wheel axle 12 or the frame of the wheel axle 12. The third gear wheel 38 and the fourth gear wheel 39 are each arranged between the first gear wheel 36 and the second gear wheel 37, with the result that, for example, a rotational movement of the first gear wheel 36 can be transmitted to the second gear wheel 37 via the third and fourth gear wheels 38, 39. As a result of the fact that in the embodiment of the gear unit shown here two gear wheels 38, 39 are provided which are connected to the wheel axle 12 and are arranged between the first gear wheel 36 and the second gear wheel 37, force can be applied symmetrically to the wheel axle 12 or to the frame of the wheel axle 12 when there is a rotational movement of the gear wheels 36, 37, 38, 39.
[0073] The gear unit forms a type of minus gear unit which has a gear stage. A rotational movement of the first cantilever arm 14, for example in the clockwise direction, can be transformed into a rotational movement of the second cantilever arm 15 in the anti-clockwise direction, and vice versa, by means of the gear wheels 36, 37, 38, 39 which engage one in the other. The 1:1 transmission ratio of the gear unit, which is implemented by the same pitch circle diameters of the first gear wheel 36 embodied as a drive wheel and the second gear wheel 37 embodied as an output wheel, permits the wheel axle 12 to be steered into an angle-bisecting position between the first cantilever arm 13 and the second cantilever arm 15, with the result that the first, front steering angle .sub.v corresponds to the second, rear steering angle .sub.h.
[0074]
[0075] In the embodiment shown in
[0076] In the case of straight-ahead travel of the tugger train 100, i.e. when the bending angle =180, the spring elements 42, 43 are in a force equilibrium. In contrast, when the tugger train 100 is cornering, one of the spring elements 42, 43 is stressed and the other spring element 42, 43 is relaxed, with the result that an imbalance in forces is brought about, but the spring elements 42, 43 attempt to compensate this imbalance in forces again as quickly as possible in that the wheel axle 12 is steered again into an angle-bisecting position between the first cantilever arm 14 and the second cantilever arm 15.
[0077]
[0078] The two spring elements 42, 43 which are arranged axially with respect to one another and with respect to the vertical pivoting joint 33 permit the wheel axle 12 to be steered into an angle-bisecting position between the first cantilever arm 14 and the second cantilever arm 15. However, the angle-bisecting position is to be reached with a delay in the case of cornering in order to achieve the highest possible directional stability. When entering the bend it is therefore advantageous if the second, rear steering angle .sub.h is larger for a defined time than the first, front steering angle .sub.v. When exiting the bend it is advantageous if the second, rear steering angle .sub.h is smaller for a defined time than the first, front steering angle .sub.v. This type of delay in the splitting of the angle is implemented by using the linear damper elements 45, 46, 47. The specific arrangement and position of the damper elements 45, 46, 47, as shown in
[0079] When entering a bend, the first cantilever arm 14 is deflected outwards, as a result of which the first spring element 42 is stressed. A difference in torque between the first spring element 42 and the second spring element 43 which results from this forces the wheel axle 12 to move, wherein the wheel axle 12 is delayed in its movement or rotational movement by the damper elements 45, 46, 47. If the size of the first, front steering angle .sub.v increases, the effect of the damper elements 45, 46, 47 decreases owing to reducing differences in torque in the spring elements 42, 43 and the additional effect of the kinematics, until an angle-bisecting position of the wheel axle 12 is reached again, at which position the first, front steering angle .sub.v is equal to the second, rear steering angle .sub.h.
[0080]
[0081] The distance a between the horizontal pivoting joint 51 and the wheel axle 12 is preferably embodied as small as possible. In the embodiment shown in
[0082]
[0083] Further possible embodiments of a connection of the last axle module 11, when viewed in the direction of travel 17 of the tugger train 100, to the bogie frame 19 are shown in
[0084] As is shown by means of
[0085] Given a length ratio of L.sub.I>0.5 L.sub.v, the bogie frame 19 or the wheel axle 20 of the bogie frame 19 should be steered in the opposite direction to the last axle module 11 or the last wheel axle 12 of the last axle module 11, in order to be able to ensure directional stability of the entire tugger train 100 in the case of steady-state cornering of the tugger train 100.
[0086]
[0087]
[0088] The Bissell bogie 50 has a guide element 56 which is displaceably guided along the longitudinal extent of the second cantilever arm 15 of the last axle module 11. The second cantilever arm 15 has a cut-out 57 in the form of an elongated hole which extends in the longitudinal direction of the second cantilever arm 15, wherein the guide element 56 is mounted in a displaceably movable fashion in the cut-out 57. The guide element 56 is embodied here in the form of a plate. The guide element 56 is connected to the wheel axle 12 of the last axle module 11 via a first connecting rod 58. The guide element 56 is connected to the wheel axle 20 of the bogie frame 19 via a second connecting rod 59. The second connecting rod 59 is mounted on an end section of the guide element 56 which is embodied opposite an end section of the guide element 56 at which the first connecting rod 58 is mounted on the guide element 56.
[0089] With the Bissell bogie 50 it is possible to ensure that the steering angle .sub.I of the bogie frame 19 is of the same size as the rear steering angle .sub.h which is stretched between the wheel axle 12 of the last axle module 11 and the second cantilever arm 15. As a result of the fact that a ratio of the steering angles of .sub.I=.sub.h can be set with the Bissell bogie 50, directional stability of the entire tugger train can be ensured in the case of steady-state circular travel of the tugger train 100.
[0090]
[0091]
[0092] The distance between the articulated connection of the connecting rod 60 and the wheel axle 12 of the last axle module 11 and the articulated connection 16 is larger than the distance between the articulated connection of the connecting rod 60 and the wheel axle 20 of the bogie frame 19. As a result, the angle between the wheel axle 12 and the second cantilever arm 15 is always larger than the angle between the cantilever arm 15 and the wheel axle 20 of the bogie frame 19, with the result that in the case of steady-state circular travel of the tugger train 100 directional stability of the entire tugger train and, in particular, of the last axle module 11 and of the bogie frame 19 can also be ensured here.
[0093] The connecting rod 60 is guided along a side of the second cantilever arm 15, with the result that the connecting rod 60 does not pass over or overlap or cross the second cantilever arm 15.
[0094] The invention is therefore not restricted in its embodiment to the preferred exemplary embodiments specified above. Instead, a number of variants which make use of the illustrated solutions even in embodiments of basically different type are conceivable. All of these features and/or advantages, including structural details, spatial arrangements and method steps, which can be found in the claims, the description or the drawings, can be essential to the invention both per se as well as in the extremely wide variety of combinations.
LIST OF REFERENCE NUMBER
[0095] 100 tugger train [0096] 10 transportation module [0097] 11 axle module [0098] 12 wheel axle [0099] 13 wheel [0100] 14 first cantilever arm [0101] 15 second cantilever arm [0102] 16 articulated connection [0103] 17 direction of travel [0104] 18 towing vehicle [0105] 19 bogie frame [0106] 20 wheel axle [0107] 21 wheel [0108] 22 connecting element [0109] 23 connecting element [0110] 24 longitudinal axis [0111] 25 longitudinal axis [0112] 26 first connecting rod [0113] 27 third connecting rod [0114] 28 second connecting rod [0115] 29 fourth connecting rod [0116] 30 linear guide [0117] 31 linear guide [0118] 32 sliding element [0119] 33 vertical pivoting joint [0120] 33a vertical pivoting joint [0121] 33b vertical pivoting joint [0122] 34 rotational axis [0123] 35 cut-out [0124] 36 first gear wheel [0125] 37 second gear wheel [0126] 38 third gear wheel [0127] 39 fourth gear wheel [0128] 40 connecting element [0129] 41 connecting element [0130] 42 first spring element [0131] 43 second spring element [0132] 44 damper element [0133] 45 damper element [0134] 46 damper element [0135] 47 damper element [0136] 48 attachment frame [0137] 49 angular profile [0138] 50 Bissell bogie [0139] 51 horizontal pivoting joint [0140] 52 component element [0141] 53 component element [0142] 54 rotational axis [0143] 55 plate [0144] 56 guide element [0145] 57 cut-out [0146] 58 connecting rod [0147] 59 connecting rod [0148] 60 connecting rod [0149] 61 supporting arm [0150] 62 supporting arm [0151] 63 coupling element [0152] 64 coupling element [0153] 65 full-floating axle