CONNECTOR SYSTEM FOR LIGHTING ASSEMBLY
20170198896 ยท 2017-07-13
Inventors
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/278
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/272
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V15/015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/272
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/278
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V15/015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An elongate tubular lighting assembly having a body with a length between spaced first and second ends. The tubular lighting assembly has an elongate heat sink and a light source comprising LED emitters and first and second connectors respectively at the first and second body ends for securing the lighting assembly to a light fixture. The first connector has cooperating first and second parts having first and second surfaces. The first and second connector parts are configured so that the first and second surfaces are placed in confronting relationship to prevent separation of the first and second connector parts with the body in an operative state as an incident of the first connector part moving relative to the second connector part from a position fully separated from the second connector part in a substantially straight path that is transverse to the length of the body into an engaged position. The first connector part has conductive power and ground pins and the second connector part has conductive power and ground terminals for connecting with an external power supply and providing a grounding path for components of the lamp. The power and ground pins of the first connector part are configured to engage the power and ground terminals of the second connector part as an incident of the first connector part moving relative to the second connector part into the engaged position. A sleeve connector is also provided for mounting a non-power end of a linear LED lamp to a light fixture.
Claims
1. A support connector for maintaining an end of a linear LED lamp in an operative state on a light fixture, the linear LED lamp having a body with a length between spaced first and second ends, a source of illumination comprising LED emitters on or within the body, and a first end cap assembly at the first end of the body comprising internal first and second conductive power pins and an internal conductive grounding pin, at least one of the power pins adapted to provide power to the lamp and the grounding pin being connectable to a ground circuit, the pins each having an engagement portion extending in a direction traverse to the length of the body and towards an opening in a sidewall of the first end cap assembly, the support connector comprising: a nonconductive housing comprising a first portion including a mounting base configured to couple the support connector to a support of the light fixture and a second portion extending from the first portion and configured to be insertable within the opening of the first end cap assembly; the second portion having sidewalls and a leading end wall extending traverse to the sidewalls, the leading end wall defining first, second and third openings; first and second power electrical terminals and a grounding electrical terminal each disposed within the second portion in general alignment with a corresponding one of the openings; the first and second power electrical terminals configured to mate with the engagement portion of a respective one of the first and second conductive power pins when the power pins are inserted through the respective first and second openings and the grounding electrical terminal configured to mate with the engagement portion of the conductive grounding pin when the grounding pin is inserted through the third opening as the end cap assembly is moved relative to the support connector from a position fully separated from the support connector in a path that is transverse to the length of the body into an engaged position; the second portion having first and second parts on which respective second surfaces are defined, the second surfaces configured to engage corresponding first surfaces defined by the wall inner surface adjacent opposite ends of the opening of the first end cap assembly so that the first and second surfaces are placed in confronting relationship to prevent separation of the end cap assembly and the support connector with the body in the operative state in the engaged position.
2. The support connector according to claim 1, wherein the grounding electrical terminal is spatially arranged relative to the first and second power electrical terminals such that, when the first end cap assembly is moved towards the engaged position, the conductive grounding pin will be electrically coupled to the grounding electrical terminal of the support connector before the first and second conductive power pins are electrically coupled to the first and second power electrical terminals of the support connector.
3. The support connector according to claim 1, wherein the first and second parts are retractable parts, and the second portion of the housing is configured so that the first end cap assembly moves against the second portion as the first end cap assembly moves toward the engaged position thereby causing the first and second retractable parts to reconfigure to allow the first and second surfaces to be placed in confronting relationship.
4. The support connector according to claim 1, wherein the first and second conductive power terminals are each configured to be electrically connected with a power supply.
5. The support connector according to claim 4, wherein the grounding terminal is configured to be electrically connected with a conductive portion of the light fixture on which the support connector is mounted.
6. The support connector according to claim 4, wherein the grounding terminal is configured to be electrically connected with a ground circuit external of the light fixture on which the support connector is mounted.
7. The support connector according to claim 1, wherein second portion of the housing comprises spaced first, second and third elongated receptacles extending generally parallel to each other through the second portion in communication with the openings, the first and second power electrical terminals disposed within the first and second receptacles respectively and the grounding electrical terminal disposed within the third receptacle.
8. The support connector according to claim 7, wherein the first and second power electrical terminals and the grounding electrical terminal each comprise a generally cylindrical contact portion generally aligned with one of the openings and configured to receive a corresponding pin extending through the opening when the first end cap assembly is moved relative to the support connector into the engaged position.
9. The support connector according to claim 7, wherein the first and second power electrical terminals and the grounding electrical terminal are spatially arranged within the second portion of the housing so that each pin engages its corresponding terminal over a linear distance of at least about 4 mm with the first end cap assembly and support connector in the engaged position.
10. The support connector according to claim 7, wherein the first and second power electrical terminals and the grounding electrical terminal extend within the second portion of the housing to positions spaced from the leading end wall thereof.
11. The support connector according to claim 10, wherein the first and second power electrical terminals and the grounding electrical terminal extend within the second portion of the housing to positions spaced from the leading end wall thereof by at least about 5.5 mm.
12. The support connector according to claim 7, wherein the first and second power electrical terminals and the grounding electrical terminal are electrically isolated from each other by intermediate nonconductive material of the housing.
13. The support connector according to claim 12, wherein the first, second and third openings in the leading end wall of the second portion of the housing are in a triangular arrangement.
14. The support connector according to claim 13, wherein the first and second openings are separated from each other by at least about 2.8 mm, and the third opening is separated from each of the first and second openings by at least about 2 mm.
15. The support connector according to claim 1, wherein the second portion of the housing has a reduced outer profile relative to the first portion of the housing.
16. The support connector according to claim 15, further comprising a shoulder portion at the juncture of the first portion and the second portion of the housing.
17. The support connector according to claim 16, wherein a portion of the wall of the first end cap assembly adjacent the opening resides between the shoulder portion and the second surfaces of the first and second retractable parts with the support connector and first end cap assembly in the engaged position.
18. The support connector according to claim 1, wherein the mounting base is configured to mount the support connector to a standard fluorescent tube lamp light fixture.
19. The support connector according to claim 3, further comprising a first actuator operatively coupled to the first retractable part and a second actuator operatively coupled to the second retractable part, the support connector configured so that with the first end cap assembly in the engaged position the actuators can be repositioned to thereby move the first and second retractable parts towards their respective assembly positions to allow the first end connector to be separated from the support connector.
20. A linear LED lamp having a body with a length between spaced first and second ends and configured to be installed in an operative state in a light fixture, the linear LED lamp comprising: a source of illumination comprising LED emitters on or within the body; an elongate heat sink in thermal communication with the LED emitters; a first end cap assembly at the first end of the body comprising internal first and second conductive power pins and an internal conductive grounding pin, at least one of the conductive power pins adapted to provide power to the lamp and the conductive grounding pin electrically isolated from the conductive power pins and being connectable to a ground circuit, the pins each having an engagement portion extending in a direction traverse to the length of the body and towards an opening defined in a sidewall of the first end cap assembly without extending through the opening; the opening configured to receive a leading end portion of a first support connector mounted on the light fixture, the leading end portion having first and second power electrical terminals and a grounding electrical terminal disposed within corresponding first, second and third receptacles in communication with first, second and third openings in a leading end face thereof; the first and second conductive power pins configured to engage a respective one of the first and second power electrical terminals via the respective first and second openings, and the conductive grounding pin configured to engage the grounding electrical terminal via the third opening, as the first end cap assembly is moved relative to the first support connector from a position fully separated from the first support connector in a path that is transverse to the length of the body into an engaged position; wherein the first end cap assembly is configured to engage and connect to the first support connector as an incident of the first end cap assembly moving into the engaged position.
21. The linear LED lamp according to claim 20, wherein the conductive grounding pin is spatially arranged relative to the first and second conductive power pins such that, when the first end cap assembly is moved towards the engaged position, the conductive grounding pin of the lamp will be electrically coupled to the grounding electrical terminal of the first support connector before the first and second conductive power pins of the lamp are electrically coupled to the first and second power electrical terminals of the first support connector.
22. The linear LED lamp according to claim 20, wherein the first end cap assembly opening is bounded by an edge and the first support connector has first and second retractable parts on which respective second surfaces are defined, the first end cap assembly is configured so that the first and second retractable parts: a) are engaged by the edge of the opening progressively cammed from a holding position, in which the first and second retractable parts reside with the first end cap assembly in the fully separated position, towards an assembly position as the first end cap assembly is moved towards the engaged position; and b) move from the assembly position back towards the holding position with the first end cap assembly in the engaged position.
23. The linear LED lamp according to claim 20, wherein the conductive grounding pin is electrically connected to the heat sink.
24. The linear LED lamp according to claim 20, wherein the source of illumination comprises at least one LED emitter panel secured to the heat sink, each LED emitter panel comprising at least one printed circuit board comprising DC powered LED emitters for emitting and distributing light outwardly from the emitter panel in a light distribution pattern, and the linear LED lamp further comprises a driver module comprising an alternating current (AC) to direct current (DC) driver circuit for driving the LED emitters with DC power.
25. The linear LED lamp according to claim 24, wherein the conductive grounding pin is electrically connected to the driver module.
26. The linear LED lamp according to claim 24, wherein the first end cap assembly further comprises a planar support extending traverse to the length of the body, and the first and second conductive power pins and the conductive grounding pin are mounted to the support and comprise generally L-shaped pins each having a first portion extending in a direction generally parallel to the length of the body and a second portion comprising the engagement portion.
27. The linear LED lamp according to claim 26, wherein the first and second conductive power pins are mounted at positions offset laterally from the mounting position of the conductive grounding pin on opposite sides thereof.
28. The linear LED lamp according to claim 27, wherein the conductive grounding pin is mounted at a position offset from the mounting position of the first and second conductive power pins in the direction towards the opening in the first end cap assembly.
29. The linear LED lamp according to claim 26, wherein the engagement portion of the conductive grounding pin extends beyond the respective engagement portions of the first and second conductive power pins in the direction towards the opening.
30. The linear LED lamp according to claim 29, wherein the engagement portion of the conductive grounding pin and the respective engagement portions of the first and second conductive power pins are configured so that each pin engages the corresponding terminal of the first support connector over a linear distance of at least about 4 mm with the first end cap assembly and support connector in the engaged position.
31. The linear LED lamp according to claim 26, wherein the first portion of the conductive grounding pin is shorter than the respective first portions of the first and second conductive power pins such that the engagement portion of the conductive ground pin is offset in the direction of the length of the body from the engagement portions of the first and second conductive power pins.
32. The linear LED lamp according to claim 26, wherein the conductive grounding pin and the first and second conductive power pins are configured such that the engagement portions thereof can be aligned with the corresponding first, second and third receptacle openings of the leading end face of the first support connector when the first end cap assembly is moved towards the support connector into the engaged position.
33. The linear LED lamp according to claim 32, wherein the conductive grounding pin and the first and second conductive power pins are each separated from each other by a clearance distance of at least about 3 mm.
34. The linear LED lamp according to claim 32, wherein the engagement portions of the conductive grounding pin and of the first and second conductive power pins are each separated from each other by a clearance distance of at least about 3.5 mm.
35. The linear LED lamp according to claim 26, wherein the planar support comprises a connector end board comprising a matingly engagable driver connector, the connector end board has conductive pathways electrically connecting the first and second conductive power pins to the driver connector, and a corresponding matingly engagable connector is associated with the driver module for mechanically and electrically connecting the connector end board to the driver module.
36. The linear LED lamp according to claim 35, wherein the connector end board has an isolated conductive pathway electrically connecting the conductive grounding pin to the driver connector for providing an isolated grounding pathway for the driver module.
37. The linear LED lamp according to claim 36, wherein the driver circuit comprises an input connector for receiving AC current from the connector end board and an output connector for returning DC current to the connector end board, the connector end board electrically connected to the at least one LED emitter panel and distributing said DC current to the at least one LED emitter panel.
38. The linear LED lamp according to claim 35, wherein the connector end board includes conductive pathways electrically connecting the conductive grounding pin to conductive edge portions of the connector end board, the conductive edge portions engaging corresponding conductive fasteners for mechanically securing the first end cap assembly to the heat sink, thereby providing an electrical pathway between the heat sink and the conductive grounding pin.
39. The linear LED lamp according to claim 26, wherein the planar support comprises a connector end board, and the connector end board includes conductive pathways electrically connecting the conductive grounding pin to a connecting terminal mounted on the connector end board to provide an isolated grounding path for internal components of the lamp connected to the connecting terminal.
40. The linear LED lamp according to claim 20, further comprising a second end cap assembly at the second end of the body, the second end cap assembly having a sidewall defining an opening configured to receive a leading end portion of a second support connector mounted on the light fixture, second end cap assembly is configured to engage and mechanically connect to the second support connector as an incident of the second end cap assembly moving relative to the second support connector from a position fully separated from the second support connector in a path that is transverse to the length of the body into an engaged position.
41. The linear LED lamp according to claim 20, wherein the lamp comprises a second end cap assembly at the second end of the body that is not adapted to receive power from an external power supply, the second end cap assembly configured to interact with a connector sleeve mounted on the light fixture, the connector sleeve comprising a sleeve portion defining a receptacle, the second end cap assembly configured to be insertable within the receptacle as the second end of the body is moved towards the connector sleeve in a direction substantially parallel to the length of the body into an engaged position with the connector sleeve.
42. The linear LED lamp according to claim 41, wherein the second end cap assembly has a cross-sectional geometry in a plane perpendicular to the length of the body that conforms to the cross-sectional geometry of the receptacle of the connector sleeve.
43. The linear LED lamp according to claim 42, wherein the cross-sectional geometry of the second end cap assembly is generally circular.
44. The linear LED lamp according to claim 42, wherein the cross-sectional geometry of the second end cap assembly is non-circular.
45. A connector for maintaining an end of a single end power linear LED lamp in an operative state on a light fixture, the linear LED lamp having a body with a length between spaced first and second ends, a source of illumination comprising LED emitters on or within the body, a first end cap assembly at the first end of the body configured to engage and connect to a first support connector mounted on the light fixture when the first end cap assembly is moved towards the support connector in a substantially straight path traverse to the length of the body and comprising conductive power pins for connecting with an external power supply, and a second end cap assembly at the second end of the body, the connector comprising: a housing comprising a mounting base configured to couple the connector to a support of the light fixture and a sleeve portion extending along a length of the light fixture, the sleeve portion having outer wall portions defining a receptacle configured to receive a portion of the second end cap assembly as the second end of the body is moved towards the connector in a direction substantially parallel to the length of the body into an engaged position with the connector whereby the connector secures the second end of the lamp body to the light fixture.
46. The connector according to claim 45, wherein the sleeve portion comprises an end wall at a first end and a receptacle opening at a second opposite end.
47. The connector according to claim 45, wherein the sleeve portion has a cross-sectional geometry in a plane perpendicular to the length of the sleeve portion that conforms to the cross-sectional geometry of the second end cap assembly.
48. The connector according to claim 47, wherein the cross-sectional geometry of the sleeve portion is generally circular.
49. The linear LED lamp according to claim 47, wherein the cross-sectional geometry of the sleeve portion is non-circular.
50. The connector according to claim 45, wherein the mounting base is configured to mount the connector to a standard fluorescent tube lamp light fixture.
51. A system comprising a linear LED lamp and first and second support connectors for maintaining the LED lamp in an operative state in the light fixture; the linear LED lamp comprising: a body with a length between spaced first and second ends; a source of illumination comprising LED emitters on or within the body; an elongate heat sink in thermal communication with the LED emitters; a first end cap assembly at the first end of the body comprising internal first and second conductive power pins and an internal conductive grounding pin, at least one of the conductive power pins adapted to provide power to the lamp and the conductive grounding pin electrically isolated from the conductive power pins and being connectable to a ground circuit, the pins each having an engagement portion extending in a direction traverse to the length of the body and towards an opening defined in a sidewall of the first end cap assembly without extending through the opening; and a second end cap assembly at the second end of the body, the second end cap assembly having a sidewall defining an opening configured to receive a leading end portion of a second support connector mounted on the light fixture; the first support connector comprising: a nonconductive housing comprising a first portion including a mounting base configured to couple the first support connector to a support of the light fixture and a second portion extending from the first portion and configured to be insertable within the opening of the first end cap assembly; the second portion having sidewalls and a leading end wall extending traverse to the sidewalls, the leading end wall defining first, second and third openings; first and second power electrical terminals and a grounding electrical terminal each disposed within the second portion in general alignment with a corresponding one of the openings; the first and second power electrical terminals configured to mate with the engagement portion of a respective one of the first and second conductive power pins of the lamp when the power pins are inserted through the respective first and second openings and the grounding electrical terminal configured to mate with the engagement portion of the conductive grounding pin when the grounding pin is inserted through the third opening as the end cap assembly is moved relative to the first support connector from a position fully separated from the support connector in a path that is transverse to the length of the body into an engaged position; the second portion having first and second parts on which respective second surfaces are defined, the second surfaces configured to engage corresponding first surfaces defined by the wall inner surface adjacent opposite ends of the opening of the first end cap assembly so that the first and second surfaces are placed in confronting relationship to prevent separation of the end cap assembly and the first support connector with the body in the operative state in the engaged position; the second support connector comprising: a mounting base configured to couple the second support connector to a support of the light fixture and a second portion extending from the first portion and configured to be insertable within the opening of the second end cap assembly, the second support connector configured to engage and mechanically connect to the second support connector as an incident of the second end cap assembly moving relative to the second support connector from a position fully separated from the second support connector in a path that is transverse to the length of the body into an engaged position.
52. A system comprising a linear LED lamp, a first support connector and second sleeve connector for maintaining the LED lamp in an operative state in the light fixture; the linear LED lamp comprising: a body with a length between spaced first and second ends; a source of illumination comprising LED emitters on or within the body; an elongate heat sink in thermal communication with the LED emitters; a first end cap assembly at the first end of the body comprising internal first and second conductive power pins and an internal conductive grounding pin, at least one of the conductive power pins adapted to provide power to the lamp and the conductive grounding pin electrically isolated from the conductive power pins and being connectable to a ground circuit, the pins each having an engagement portion extending in a direction traverse to the length of the body and towards an opening defined in a sidewall of the first end cap assembly without extending through the opening; and a second end cap assembly at the second end of the body; the first support connector comprising: a nonconductive housing comprising a first portion including a mounting base configured to couple the first support connector to a support of the light fixture and a second portion extending from the first portion and configured to be insertable within the opening of the first end cap assembly; the second portion having sidewalls and a leading end wall extending traverse to the sidewalls, the leading end wall defining first, second and third openings; first and second power electrical terminals and a grounding electrical terminal each disposed within the second portion in general alignment with a corresponding one of the openings; the first and second power electrical terminals configured to mate with the engagement portion of a respective one of the first and second conductive power pins of the lamp when the power pins are inserted through the respective first and second openings and the grounding electrical terminal configured to mate with the engagement portion of the conductive grounding pin when the grounding pin is inserted through the third opening as the end cap assembly is moved relative to the first support connector from a position fully separated from the support connector in a path that is transverse to the length of the body into an engaged position; the second portion having first and second parts on which respective second surfaces are defined, the second surfaces configured to engage corresponding first surfaces defined by the wall inner surface adjacent opposite ends of the opening of the first end cap assembly so that the first and second surfaces are placed in confronting relationship to prevent separation of the end cap assembly and the first support connector with the body in the operative state in the engaged position; the sleeve connector comprising: a housing comprising a mounting base configured to couple the sleeve connector to a support of the light fixture and a sleeve portion extending along a length of the light fixture, the sleeve portion having outer wall portions defining a receptacle configured to receive a portion of the second end cap assembly as the second end of the body is moved towards the connector in a direction substantially parallel to the length of the body into an engaged position with the sleeve connector whereby the sleeve connector secures the second end of the lamp body to the light fixture.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0044] For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any such alterations and further modifications in the illustrated devices, and such further applications of the principles of the invention as illustrated herein are contemplated as would normally occur to one skilled in the art to which the invention relates.
[0045] There is a need for an improved lamp holder and connector system that address all safety issues and provides a grounded LED lighting system in the linear tube format that is widely deployed throughout the lighting industry. As used herein, the terms LED tube lamp and linear LED lamp and similar variants are used interchangeably to describe LED lamps having at least one LED board mounted on an externally exposed heat sink having a narrow and elongated overall profile and with optional elongated optical lens, and designed for removable mounting to a variety of lighting fixture housings. While the overall form factor of such lamps is ordinarily generally similar to that of conventional fluorescent tube lamps, the use of these terms is not intended to limit the scope of the disclosed or claimed subject matter to lamps having any particular lateral cross-sectional shape or to require a fully enclosed outer tubular structure.
[0046]
[0047] The available system mechanically secures the LED tube lamp to a support and electrically connects it to an external power supply, but leaves the lamp heat sink and internal electronic components in an ungrounded state. As can be seen in
[0048] The first and second connectors 100, 400 are configured to maintain the body 10 in an operative state on a support 50 that may be in the form of a reflector, or otherwise configured. The first connector part 110 is part of a first end cap assembly 112 that is provided at the first body end 20. The second connector part 120 is provided on the support/reflector 50. The third connector part 410 is provided at the second end 30 of the body 10, with the fourth connector part 420 provided on the support/reflector 50. The body includes at least one LED emitter panel providing a source of illumination, which is electrically connected to a power supply through the first connector 100.
[0049] As shown in
[0050] As shown in
[0051] In
[0052] The first connector part 110 has a wall 114 through which the opening 116 is formed. A first surface 117 is a portion of the inner surface of this wall 114. A second surface 124 is defined by a boss 126 on the bendable part 122. The wall 114 has a third surface 118 on its opposite surface that faces towards a fourth surface 128 on the second connector part 120. The wall 114 resides captively between the second and fourth surfaces 124, 128 with the first connector part 110 in the engaged position to maintain this snap-fit connection.
[0053] As can be seen in
[0054] The second connector 400 has third and fourth connector parts 410, 420 that are respectively structurally the same as the first and second connector parts and interact with each other mechanically at the second end 30 of the body 10 in the same way that the first and second connector parts 110, 120 interact with each other at the first end 20 of the body. The first and second connectors 100, 400 are configured to maintain the body 10 in an operative state on a support 50 that may be in the form of a reflector, or otherwise configured.
[0055] In the embodiment shown, at least the first end 20 of the LED tube lamp is adapted to receive power from an external power supply. As shown in
[0056]
[0057] The connector systems described thus far for powering the internal components of the lamp leave the internal components, and the externally exposed lamp heat sink, in an ungrounded condition. There is a risk of damaging the internal components in the event of a power surge, and the heat sink presents a potential electric shock risk and/or fire hazard if applied power leaks to the heat sink as a result of a short circuit condition.
[0058]
[0059] The system further includes plastic connector sleeve 520, which is adapted to mount to support 50. A base portion 522 of connector sleeve 520 includes slots 530 on opposite sides thereof into which tabs 52, 54 of support 50 slide so that connector sleeve 520 can be secured to support 50. The base portion 522 extends toward sleeve portion 524 comprising a continuous sidewall 526 and end wall 528, which form a receptacle having an open end facing towards the opposite fourth connector part 420 and sized to receive the second end cap assembly 510 of the LED lamp. The sleeve portion 524 is preferably of a cross-sectional shape that conforms to the cross-sectional shape of end cap assembly 510, which is circular in the illustrated embodiment. Connector sleeves comprising a sleeve portion of other cross-sectional geometries, such as generally triangular, square or rectangular, are also contemplated for use with other lamps having corresponding end cap cross-sectional geometries. In one preferred form, the sleeve forms a receptacle of a generally triangular cross-section for receiving a generally triangular end cap assembly of a lamp comprising a multi-sided heat sink mounting multiple LED emitter boards such as the lamp illustrated in
[0060]
[0061] This connector system offers potential advantages compared to the alternative approach of deploying a power enabled snap-fit connector at the power end of the lamp and modified no power snap-fit connector at the opposite no power end. It eliminates the need to manufacture and distribute alternative versions of the snap-fit connector for power and no power applications. It also facilitates simplification of LED tube lamp design, as the no power end 35 requires only a simple end cap without any modifications to accommodate a snap-fit connection system or external bi-pin terminals adapted for conventional tombstone lamp holders. The connector sleeve 520 is easily manufactured and contains no moving parts.
[0062] Moreover, the sleeve 520 provides convenience to the lamp installer and a more efficient installation methodology. With standard linear LED tube lamps typically ranging from 2 to 8 feet in length, it is cumbersome to properly align the cooperating components into the proper engaged position while handling a portion of the lamp that is significantly displaced from the lamp end being installed. Thus, lamp installation typically requires the installer to grasp a first end of the lamp and position it into engagement with its corresponding lamp holder, whether a snap-fit connector or rotating tombstone lamp holder, and then move to a position proximate the opposite end of the lamp to manipulate the opposite end into engagement with its lamp holder. Using the connector sleeve 520, however, both ends of the lamp may be installed by manipulating the lamp from the power end. While grasping the lamp near the power end 30, the installer may guide the opposite no power end 35 into the receptacle opening of connector sleeve 520. This requires only minimal dexterity and skill compared to the more precise positioning and controlled movements needed to guide the components of the snap-fit or tombstone type connector system together. After the no power end is seated in the receptacle of the connector sleeve, the installer may adjust the linear and angular position of third connector part 410 at the power end 30 as necessary to align its connector opening with fourth connector part 420 while the opposite end 35 remains seated in the connector sleeve. While remaining at the same location, the installer then moves the lamp end 30 directly upward from the separated position and into snap-fit engagement with fourth connector part 420 pre-mounted on support 50. Potentially significant time and associated labor savings may be achieved with this system and installation method, especially in commercial environments requiring installation of hundreds or potentially thousands of LED tube lamps.
[0063] With connector systems suitable to mechanically and electrically connect linear LED tube lamps to a support having thus been described, the following discloses improved connector systems capable of providing ground protection to the lamp heat sink and/or internal electronic components.
[0064] With further reference to
[0065] The first connector part 210 is part of a first end cap assembly 214 that is provided at the first end of LED lamp 250. The first end cap assembly 214 is formed of plastic or other non-conducting material and comprises cylindrical side wall 212 extending from circular end wall 230. First end cap assembly 214 forms a cup-shaped receptacle into which the first end of the body of LED lamp 250 extends. An opening 216 is formed in side wall 212 to receive a portion of second connector part 220.
[0066] The second connector part 220 has a pair of bendable parts 222 on opposite sides thereof, each operable through hinge 225, which are engaged by the edge of the opening 116 and progressively cammed from a holding position towards an assembly position as the first connector part 210 is moved up to and into the engaged position. The first bendable parts 222 move from the assembly position back towards the holding position with the first part realizing the engaged position. The wall 214 resides captively between surfaces of the first connector part 210 in the engaged position to maintain this snap-fit connection. A pair of actuators 221 on opposite sides of second connector part 220 can be pressed to move the first bendable parts 222 towards its assembly position, in the same manner shown in dotted lines in
[0067] As
[0068] Heat sink 254 has a planar end face 258 at a first end thereof defining a pair of apertures 257. Connector end board 260 includes a pair of corresponding apertures 253 aligned with heat sink apertures 257. End wall 230 of first end cap assembly 214 defines corresponding aligned apertures 236. The end cap assembly 214 and end connector board 260 may be secured to heat sink 254 at the first end of LED tube lamp 250 with a pair of metallic fasteners 234 extending through the corresponding apertures and into the end face 258 of the heat sink. When assembled, the end board 260 and end portions of the heat sink and translucent lens portion 252 reside within the receptacle of end cap assembly 214.
[0069] Connector system 200 of this first embodiment of the invention comprises additional components that provide for grounding heat sink 254 as an incident of the snap-fit mechanical connectivity described above. In particular, second connector part 220 includes an integrated metal ground strap 238a mounted to a side surface thereof. The ground strap 238a extends from a base portion of second connector part 220 proximate the support 50 towards the distal leading end of second connector part 220 as shown. Ground strap 238a is mounted on the side surface of second connector part 220 that opposes end wall 230 of first end cap assembly 214 when the first connector part 210 and second connector part 220 are in the assembled configuration. Those skilled in the art will recognize a number of available techniques for mounting ground strap 238a to second connector part 220, including the use of mechanical fasteners, adhesives, mounting tabs or slots formed integral with second connector part 220, or using in laid injection molding techniques or any other available means. Ground strap 238a is connected at its proximal end to ground wire 76 via a connection internal to second connector part 220 (not shown).
[0070] First end cap assembly 214 is shown in
[0071] With the first end cap assembly 214 assembled to heat sink 254 as described, ground plate 232 is in electrical contact with the heat sink via the fasteners 234. At least a portion of ground plate 232 is of a thickness dimension such that when second connector 220 inserts through the opening 216 into the assembled position within first connector 210, a portion of the exposed conductive surface of ground plate 232 engages an opposing conductive surface of ground strap 238a.
[0072] Support 50 is grounded through mechanical connections to the ceiling infrastructure and/or via a connection to an isolated ground wire also providing grounding back to the dedicated ground bus of in input electrical power panel. Ground wire 76 may be connected to the support or to the ceiling infrastructure, or may be wired to a dedicated ground bus, to provide a grounding path for the snap-fit connector system and LED lamp. Thus, heat sink 254 is ground protected by the grounding path provided by the fasteners 234, ground plate 232, ground strap 238a and ground wire 76. This snap-fit connector system with integrated grounding electrically grounds the lamp heat sink to the externally grounded lighting fixture or other grounded system as an incident of the first connector 210 and second connector 220 being snap-fit into the fully engaged configuration, thereby eliminating the potentially hazardous condition associated with an ungrounded heat sink.
[0073] Ground strap 238a of the invention may be provided in various shapes, sizes and configurations adapted to establish the desired grounding connection in a wide range of available LED lamp end cap assemblies. In one aspect, ground strap 238a may extend further in the horizontal and/or vertical direction than depicted in
[0074] Ground plate 232 may also be provided in various different forms other than the circular plate illustrated in the embodiment of
[0075]
[0076] Another embodiment of a grounded connector system in accordance with the principals of the invention can be seen in
[0077]
[0078] The connector system 300 of the embodiment of
[0079] The end connector board 360 of this embodiment is a PCB connector board having L-shaped electrical connector components 362, 364 thereon that insert into corresponding spaced receptacles in second connector part 320 and cooperate with connector assemblies 72, 74 having wires that extend through the second connector part 320 to establish electrical connection between the board 360 and the power supply. The connector components 362, 364 may be mechanically and electrically connected to the board 360, and the board includes traces to provide electrical paths from the connector components to terminals such as terminals 365. The terminals 365 cooperate with pins 372 extending from LED emitter boards, driver circuit boards or other electrical component to provide power to such components. Thus an electrical path is established between the power supply and the internal componentry of the LED tube lamp 350 when the first and second connector parts of connector 300 are in the engaged configuration.
[0080] In the embodiment shown, end connector board 360 also includes L-shaped electrical ground pin 366. Second connector part 320 has a female receptacle 342 adapted to receive the vertically extending portion of the ground pin 366 when the first and second connector parts 310, 320 are in the assembled configuration. Receptacle 342 includes an internal connector component (not shown) that forms an electrical path with ground wire 76, or with a separate ground wire, such that ground pin 366 may function to provide additional ground protection for LED tube lamp 350. In a preferred aspect, end connector board 360 includes traces electrically connecting ground pin 366 to one of the terminals 365 to provide an isolated grounding path for the internal components of the lamp 350 connected to the terminals 365. In another aspect, ground pin 366 may also be electrically connected to wire 367 and its loop connector 368. One of the fasteners 334 may extend through the loop connector 368 to form a ground connection between heat sink 354 and ground pin 366. This may provide for redundant grounding of the heat sink, or may render the ground strap 338a and ground plate 332 unnecessary. Alternatively, ground pin 366 may be electrically connected to the edge of one or more of the screw apertures via internal traces of end connector board 360 and the wire 367 eliminated. The embodiment of
[0081] The ground protected LED lamp connector embodiments described previously provide a ground path for the lamp heat sink and/or internal components at an end of the lamp adapted to receive power from an external power supply. It will be recognized that any of the above embodiments may modified to provide a ground protected snap-fit connector system for the no power end of a single end powered lamp. For example, end connector board 260 of the embodiments of
[0082]
[0083] LED tube lamp 650 comprises heat sink 654 of a semi-circular cross-section and having a support surface on which LED emitter board 670 is mounted. Translucent lens cover 652 is attached to heat sink 654. End cap assembly 660 forms a cylindrical receptacle into which and end portion of the heat sink and lens cover inserts. End cap assembly 660 is non-conductive and includes an annular lip 664 circumscribing a recessed mid-portion of the outer surface of the end wall thereof. Ground plate 666 is disposed in the recessed mid-portion and retained by lip 664. Ground plate 666 is of a conductive material and includes central boss 668 protruding outwardly of its outer surface. End cap assembly 660 is secured to the lamp by means of metallic fasteners 657 extending through apertures 661 of the end wall and ground plate and into mounting apertures 655 and 657 of end face 658 of the heat sink. Ground plate 666 is thus in electrical contact with heat sink 654 through fasteners 657.
[0084] In the same manner described above with reference to
[0085] Ground plate 666 may be provided in various shapes, sizes and configurations adapted to establish the desired grounding connection in a wide range of available LED lamp end cap assemblies. It may be provided, for example, as one or more thin conductive straps mounted to the external surface of the end wall of end cap assembly 660 or integrated into the end wall using in-laid molding techniques. Ground plate 620 may also take on other forms besides the circular plate illustrated in the embodiment of
[0086] As illustrated in
[0087] The ground protected connector sleeve embodiments of
[0088]
[0089] The connector system 300 of the embodiment of
[0090] The L-shaped electrical connector components 362, 364 of this embodiment are in the form of pins having engagement portions that insert into corresponding spaced receptacles 346, 344 extending within second connector part 320. The pins cooperate with connector assemblies 72, 74 having wires and corresponding connector terminals that extend through the second connector part 320 to establish electrical connection with the pins and thereby form an electrical path between the lamp internal components and the power supply. The connector components or pins 362, 364 are mechanically and electrically connected to the end connector board 360, and the board includes traces to provide electrical paths from the connector components to terminals such as terminals 365. The terminals 365 cooperate with pins 372 extending from LED emitter boards and pins 353 extending from the driver circuit board 352 to provide power to those components. Thus an electrical path is established between the power supply and the internal componentry of the LED tube lamp 350 when the first and second connector parts of connector 300 are in the engaged configuration.
[0091] In the embodiment shown, the heat sink and/or lamp electronic components are ground protected through the third L-shaped connector component 366, which functions as a dedicated grounding pin. The second connector part 320 has a female receptacle 342 adapted to receive the vertically extending engagement portion of the ground pin 366 when the first and second connector parts 310, 320 are in the assembled configuration. Receptacle 342 includes an internal connector component (not shown) that forms an electrical path with ground wire 76 to enable the ground pin 366 to provide ground protection for linear LED lamp 350. In a preferred aspect, end connector board 360 includes traces electrically connecting ground pin 366 to one of the terminals 365 to provide an isolated grounding path for the internal components of the lamp 350 connected to the terminals 365. In another aspect, ground pin 366 may also be electrically connected to wire 367. The wire may be utilized to form a mechanical ground connection to the heat sink or to a pad on driver circuit board 360. In another aspect, the heat sink may be grounded by means of internal electrical traces in end connector board 360 which connect ground pin 366 to conductive edge portions of one or more screw receiving recesses that engage a corresponding assembly screws 334 when the end cap is assembled to the heat sink.
[0092] LED lighting products as well as the systems in which they are used are subject to safety and electrical isolation requirements, which are defined in safety standards. Various standards organizations around the world determine individual standards and issue approvals or certificates for equipment and products. Some important standards bodies include Underwriters Laboratories (UL), the American National Standards Institute (ANSI), the International Electrotechnical Commission (IEC), the Canadian Standards Association (CSA) and the Deutsche Elektotechnische Kommission (DKE). The equipment level specifications reference general standards on insulation, such as: IEC60664Insulation coordination for equipment within low-voltage systems, and UL840Insulation coordination including clearances and creepage distance for electrical equipment. Besides equipment level specifications there are component level standards.
[0093] The distance between components that is required to withstand a given voltage is specified in terms of clearance and creepage. Creepage distance is defined as the shortest path between two conductive materials measured along the surface of an isolator which is in between. Creepage is an important characteristic because reduced creepage will result in the flow of current or tracking along the surface of the insulation. Tracking causes localized heating and carbonization of the surface, and may lead to failure of the insulation. The Comparative Tracking Index (CTI) is used to measure the electrical breakdown (tracking) properties of an insulating material. Creepage also depends on contamination of the surface, humidity, corrosive chemicals and the altitude in which the equipment is installed. Clearance distance describes the shortest distance between two conductive materials measured through air. Sufficient clearance distance prevents an ionization of the air gap and a subsequent flashover. Similar to creepage distance, the pollution degree, temperature and relative humidity influence the tendency for a breakdown.
[0094]
[0095] The horizontal leg portions of L-shaped electrical connector components 362, 364 shown in
[0096] The linear LED lamp and connector system illustrated in
[0097] With further reference to
[0098] As is further illustrated in
[0099] Heat sink 754 has a planar end face 758 at a first end thereof defining a pair of apertures 757. Connector end board 760 includes a pair of corresponding notches 753 aligned with heat sink apertures 757. The end wall of first end cap assembly 714 defines corresponding aligned apertures 736. The end cap assembly 714 and connector board 760 may be secured to heat sink 754 at the first end of LED tube lamp 750 with a pair of metallic fasteners (not shown) extending through the corresponding apertures and into the end face 758 of the heat sink. When assembled, the end board 760 and end portions of the heat sink and translucent lens portion 752 reside within the receptacle of end cap assembly 714.
[0100] As
[0101] The L-shaped electrical connector components 762, 764 and 763 on the connector board 760 each have a first portion extending horizontally in direction generally parallel to the length of the body and a second engagement portion extending vertically in a direction traverse to the length of the body and towards the second connector part 720 when said first connector part 710 is moved towards the second connector part and into the engaged position. The vertically extending engagement portions insert into corresponding spaced receptacles 744, 746 and 742 respectively in the leading end of second connector part 720 and engage the connector terminals 74a, 72a and 76a respectively that extend within the second connector part 720 to establish electrical connections with the power supply and a grounding circuit.
[0102] Although the embodiment illustrated in
[0103] The configuration of the L-shaped connectors shown in
[0104]
[0105]
[0106]
[0107]
[0108] The ground protected connector systems disclosed herein provide safe and reliable means for securing linear LED tube lamps to a lighting fixture. The disclosed ground protected systems alleviate all safety concerns, permit high power operation, provide for flexible lamp design and installation options, and can be implemented in a cost-effective manner.
[0109] In a preferred aspect, the linear lamp 750 illustrated in
[0110]
[0111] Those skilled in the art will recognize that a wide variety of modifications, alterations, and combinations can be made with respect to the above described embodiments without departing from the spirit and scope of the invention, and that such modifications, alterations, and combinations, are to be viewed as being within the scope of the invention.