Ignition device
09702332 ยท 2017-07-11
Assignee
Inventors
Cpc classification
F02P3/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P15/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P9/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02P9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An ignition device includes a spark plug and an ignition coil. The spark plug is attached to a cylinder head such that a center electrode and a ground electrode project into a combustion chamber. In an internal combustion engine, airflow is generated in a predetermined direction to the spark plug during a compression step. The ignition coil has a primary coil and a secondary coil. An output voltage of the secondary coil after interruption of energization of the primary coil is restricted to a predetermined voltage or less. The ground electrode has a leg portion extending from a housing of the spark plug and an opposing portion that extends in a direction intersecting with the leg portion and forms a gap by opposing the center electrode. The leg portion is attached to a position further upstream than the gap in a flow direction of the airflow during the compression step.
Claims
1. An ignition device, comprising: a spark plug that is attached to a cylinder head of an internal combustion engine such that a center electrode and a ground electrode project into a combustion chamber of the internal combustion engine; and an ignition coil having a primary coil and a secondary coil that are magnetically coupled with each other, the center electrode and the ground electrode opposing each other in an axial direction of the spark plug, a gap being formed between the center electrode and the ground electrode such that a discharge spark is generated in the gap, energization of the primary coil being started and subsequently interrupted to apply a high voltage to the center electrode such that the discharge spark is generated in the gap, wherein: the internal combustion engine is configured to generate airflow in a predetermined direction to the spark plug during a compression step; a voltage restricting means is included that restricts an output voltage of the secondary coil after the energization of the primary coil is interrupted to a predetermined voltage or less; the ground electrode has a leg portion that extends from a housing of the spark plug and an opposing portion that extends in a direction intersecting with the leg portion and forms the gap by opposing the center electrode, the ground electrode having a width of between 2.0 mm and 2.6 mm; the leg portion is attached to a position further upstream than the gap in a flow direction of the airflow during the compression step; and the spark plug is attached to the cylinder head such that an angle is between 10 degrees and 30 degrees, where the angle is an angle between a flow direction of the airflow of air-fuel mixture during the compression step and a line that connects a center of the leg portion and a center of the center electrode which are viewed from a tip side in an axial direction of the spark plug.
2. The ignition device according to claim 1, wherein the spark plug is connected to the ignition coil such that a negative voltage is applied to the center electrode when the discharge spark is generated in the gap.
3. The ignition device according to claim 1, wherein the spark plug is attached to the cylinder head such that a flow speed ratio is 0.6 or less, where the flow speed ratio is a ratio of a flow speed of airflow of air-fuel mixture in the gap in relation to a maximum flow speed which is a maximum flow speed of air-fuel mixture in the gap determined based on an attachment position of the leg portion when the airflow is generated in the combustion chamber during the compression step.
4. The ignition device according to claim 3, wherein the spark plug includes: a male screw portion that is provided in an outer periphery of the housing, the spark plug being attached to the cylinder head by the male screw portion being screwed into the cylinder head; and positioning means for positioning in a plug rotation direction such that the leg portion is positioned upstream of the gap in a flow direction of the airflow when the spark plug is attached.
5. The ignition device according to claim 4, wherein the voltage restricting means is provided within the spark plug or the ignition coil.
6. The ignition device according to claim 1, wherein the spark plug is attached to the cylinder head such that a flow speed ratio is 0.6 or less, where the flow speed ratio is a ratio of a flow speed of airflow of air-fuel mixture in the gap in relation to a maximum flow speed which is a maximum flow speed of air-fuel mixture in the gap determined based on an attachment position of the leg portion when the airflow is generated in the combustion chamber during the compression step.
7. The ignition device according to claim 6, wherein the spark plug includes: a male screw portion that is provided in an outer periphery of the housing, the spark plug being attached to the cylinder head by the male screw portion being screwed into the cylinder head; and positioning means for positioning in a plug rotation direction such that the leg portion is positioned upstream of the gap in a flow direction of the airflow when the spark plug is attached.
8. The ignition device according to claim 7, wherein the voltage restricting means is embedded in the spark plug or the ignition coil.
9. The ignition device according to claim 1, wherein the spark plug is attached to the cylinder head such that a flow speed ratio is 0.6 or less, where the flow speed ratio is a ratio of a flow speed of airflow of air-fuel mixture in the gap in relation to a maximum flow speed which is a maximum flow speed of air-fuel mixture in the gap determined based on an attachment position of the leg portion when the airflow is generated in the combustion chamber during the compression step.
10. The ignition device according to claim 1, wherein the spark plug includes: a male screw portion that is provided in an outer periphery of the housing, the spark plug being attached to the cylinder head by the male screw portion being screwed into the cylinder head; and positioning means for positioning in a plug rotation direction such that the leg portion is positioned upstream of the gap in a flow direction of the airflow when the spark plug is attached.
11. The ignition device according to claim 1, wherein the voltage restricting means is embedded in the spark plug or the ignition coil.
12. The ignition device according to claim 1, wherein the spark plug is attached to the cylinder head such that the angle is 20 degrees or less.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) In the accompanying drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DESCRIPTION OF EMBODIMENTS
First Embodiment
(11) An embodiment in which an ignition device of the present invention is applied to an in-vehicle spark ignition engine will hereinafter be described with reference to the drawings.
(12) As shown in
(13) The ignition coil 12 includes a primary coil 12a and a secondary coil 12b that is magnetically coupled with the primary coil 12a. One end of both ends of the secondary coil 12b is connected to the positive side of a battery 14 (equivalent to a component having an electric potential that serves as reference) by a low-voltage side path L1. The other end of the secondary coil 12b is connected to the center electrode 100 by a connection path L2. The negative side of the battery 14 is grounded. According to the first embodiment, a lead-acid battery having a terminal voltage Vb of 12V is used as the battery 14. The ground potential is zero volts.
(14) One end of both ends of the primary coil 12a is connected to the positive side of the battery 14. The other end of the primary coil 12a is grounded with an input/output terminal of a switching element 16 therebetween. The switching element 16 is an electronically controlled opening/closing means. According to the first embodiment, an N-channel metal-oxide-semiconductor field-effect transistor (MOSFET) is used as the switching element 16.
(15) A constant voltage path L3, of which one end is grounded, is connected to the connection path L2. The constant voltage path L3 includes a Zener diode 18 that is a voltage regulator serving as a voltage restricting means. Specifically, the anode of the Zener diode 18 is connected to the connection path L2 side. The cathode of the Zener diode 18 is connected to the grounding area side.
(16) An electronic control unit (referred to, hereinafter, as an ECU 20) is mainly configured by a microcomputer. The ECU 20 controls the ignition device. The ECU 20 outputs an ignition signal IGt to an open/close control terminal (gate) of the switching element 16 to make the spark plug 10 generate a discharge spark.
(17) Here, ignition control performed by the ECU 20 will be described. First, as a result of the ignition signal IGt inputted into the gate of the switching element 16 being an ON ignition signal, the switching element 16 is turned ON. As a result, the flow of a current from the battery 14 to the primary coil 12a starts. Accumulation of magnetic energy in the ignition coil 12 starts. According to the first embodiment, when the primary coil 12a is energized, the polarity on the center electrode 100 side of the both ends of the secondary coil 12b is positive. The polarity on the low-voltage side path L1 side of the secondary coil 12b is negative.
(18) Next, after the primary coil 12a is energized, the switching element 16 is turned OFF as a result of the ignition signal IGt becoming an OFF ignition signal. The polarities on both ends of the secondary coil 12b are then reversed. In addition, a high voltage is induced in the secondary coil 12b. As a result, a high voltage is applied to a gap G that is a space between the center electrode 100 and the ground electrode 110 of the spark plug 10.
(19) According to the first embodiment, the Zener diode 18 is provided on the constant voltage path L3. Therefore, when the voltage (secondary voltage V2) applied to the gap in the spark plug 10 begins to exceed a breakdown voltage Vz of the Zener diode 18, a voltage drop amounting to the breakdown voltage Vz occurs in the Zener diode 18. The secondary voltage V2 is restricted by the breakdown voltage Vz. In other words, as indicated by the solid line in
(20) Then, during the period in which the secondary voltage V2 is held at the breakdown voltage Vz, when the density of charged particles present in the gap, or in other words, the densities of the free electrons and the positive ions exceeds a predetermined value, a discharge spark is generated in the gap. A discharge current Is flows from the ground electrode 110 to the center electrode 100. As a result of a configuration such as this, the discharge voltage of the spark plug 10 is prevented from becoming excessively high, unlike the discharge voltage in an ignition device that does not include the Zener diode 18 and the constant voltage path L3 (indicated by the dashed line in
(21) In
(22)
(23) The center electrode 100 is held by an insulator 30. The center electrode 100 and the ground electrode 110 are insulated from each other by the insulator 30. In addition, a tip portion of the center electrode 100 is formed narrower than a body portion that is held by the insulator 30.
(24) The ground electrode 110 is substantially L-shaped. A leg portion 111 is welded and fixed to the bottom end surface of a housing 40. The leg portion 111 of the ground electrode 110 extends from the bottom end surface of the housing 40 along the substantially axial direction of the center electrode 100. An opposing portion 112 of the ground electrode 110 extends in a direction intersecting with the leg portion 111 and opposes the center electrode 100. The gap G is formed between the center electrode 100 and the opposing portion 112 of the ground electrode 110.
(25) The housing 40 is composed of a metal member. A male screw portion 40a is formed on the outer periphery of the housing 40. The spark plug 10 is attached to the cylinder head H by the male screw portion 40a being screwed into a female screw portion of the cylinder head H. As a result of the spark plug 10 being attached to the cylinder head H, the electric potential of the housing 40 and the ground electrode 110 becomes the ground potential.
(26)
(27) As shown in
(28) In a typical spark plug, the area of the center electrode is smaller than the area of the ground electrode in the opposing area between the center electrode and the ground electrode. For example, in the configuration shown in
(29) As a result, as shown in
(30) Here, during the period from when the high voltage is applied to the gap G until the discharge spark is generated, as shown in
(31) According to the first embodiment, the secondary voltage V2 is restricted to (held at) the breakdown voltage Vz by the Zener diode 18, as described above. Therefore, the discharge waiting period tends be long. As a result, the positive ions near the center electrode 100 are considered to become prone to dispersion by the airflow of air-fuel mixture during the compression step, and the range of variation in the discharge waiting period widens. Therefore, to reduce the range of variation in the discharge waiting period, suppressing the dispersion of positive ions by the airflow of air-fuel mixture can be considered.
(32) The spark plug 10 shown in
(33)
(34)
(35) When the angle is 45 degrees, the flow speed of the air-fuel mixture generated in the gap G is the maximum flow speed. The smaller the flow speed ratio is, the more weakened the intensity of the airflow flowing into the gap G becomes by the ground electrode 110. The correlation between the angle , the width W of the ground electrode 110, and the flow speed ratio is obtained by simulation performed with the engine speed fixed at a constant speed (3500 rpm).
(36) In
(37) Here, to suppress the dispersion of positive ions by the airflow of air-fuel mixture and reduce the range of variation in the discharge waiting period, it is considered preferable than the flow speed ratio is 0.6 or less. Therefore, the width W and position (angle ) of the ground electrode 110 are preferably determined such that the flow speed ratio is 0.6 or less.
(38) From the relationship shown in
(39) On the other hand, when the width W of the ground electrode 110 is 2.0 mm, 2.2 mm, 2.4 mm, or 2.6 mm, the flow speed ratio becomes 0.6 or less when the angle ranges from 30 degrees to 30 degrees. In other words, when the angle ranges from 30 degrees to 30 degrees and the width W of the ground electrode 110 is 2.0 mm or more, the effect of suppressing the dispersion of positive ions can be sufficiently achieved.
(40) In addition, to more favorably suppress the dispersion of positive ions present in the gap G, it is considered preferable that the flow speed ratio is 0.5 or less. In this regard, from the relationship shown in
(41) Furthermore, setting the flow speed ratio to 0.2 or less can be considered. In this regard, from the relationship shown in
(42) When the angle (absolute value) is reduced and the flow speed ratio is set to a predetermined value or less (such as 0.6 or less), the effect of suppressing the dispersion of positive ions can be achieved. However, the flow speed of the air-fuel mixture flowing into the gap G becomes slow. As a result, reduced spread of combustion flame after ignition by the discharge spark becomes a concern. Therefore, to suppress excessive slowing of the flow speed of the air-fuel mixture flowing into the gap G, a lower limit value of the flow speed ratio is preferably set.
(43) Specifically, the lower limit value of the flow speed ratio is set to 0.1. In this instance, the width W of the ground electrode 110 and the angle may be adapted such that the flow speed ratio is 0.1 or more and 0.6 or less. In terms of the angle of the ground electrode 110, in addition to an upper limit value (30 degrees and 30 degrees) of the tilt in relation of the flow direction F of the airflow, a lower limit value (10 degrees and 10 degrees) may be set. As a result, the occurrence of a flameout can be suppressed while reducing the range of variation in the discharge waiting period.
(44) According to the first embodiment, the width W of the leg portion 111 of the ground electrode 110 is 2.4 mm. The spark plug 10 is attached to the cylinder head such that the angle is 20 degrees.
(45) According to the first embodiment, the orientation of the electrodes in the spark plug 10 corresponds with the direction of airflow in the combustion chamber, as described above. However, the state within the combustion chamber cannot be visibly checked from outside of the engine. Therefore, a configuration is preferable that allows the orientation of the electrodes in the spark plug 10 to be known from outside of the engine as well. Thus, a positioning means for performing positioning in a plug rotation direction is provided in the spark plug 10.
(46) Specifically, as shown in
(47) For example, the position display section 50 may be provided in the upper portion of the insulator 30 and be visible from above in
(48) When the spark plug 10 is attached to the cylinder head, the male screw portion 40a is screwed into the cylinder head. In a state in which the spark plug 10 is attached by a predetermined fastening torque, the positioning of the ground electrode 110 is performed by an operation performed while watching the position display section 50.
(49) Other means can also be used as the positioning means. For example, a turn stopping portion may be provided in the male screw portion 40a of the spark plug 10. The rotation (screwing) of the spark plug 10 may be restricted by the turn stopping portion, thereby positioning the ground electrode 110. The turn stopping portion may be configured by, for example, a projecting portion being provided in the male screw portion 40a and the function of stopping the turning of the spark plug 10 being achieved in a state in which the spark plug 10 is attached by a predetermined fastening torque.
(50)
(51) In
(52) Furthermore, the faster the engine speed is, the greater the difference in the voltage-holding period between when the angle is zero degrees and when the angle is 90 degrees. In other words, the faster the engine speed and the flow speed of the air-fuel mixture are, the greater the effect of suppressing the dispersion of positive ions achieved by the leg portion 111 of the ground electrode 110 being positioned upstream of the gap G.
(53) The effects achieved according to the first embodiment are as follows.
(54) The spark plug 10 is attached to the cylinder head such that the leg portion 111 of the ground electrode 110 is further upstream than the gap G in relation to the airflow of the air-fuel mixture generated within the combustion chamber during the compression step. As a result, the intensity of the airflow of the air-fuel mixture is weakened by the leg portion 111 of the ground electrode 110. The dispersion of positive ions in the gap G caused by the airflow can be prevented.
(55) Therefore, in the ignition device in which the discharge waiting period occurs as a result of the voltage applied to the center voltage 100 being restricted to a predetermined voltage, the delay in the electron avalanche phenomenon accompanying the dispersion of positive ions can be suppressed. Variations in the discharge waiting period can be suppressed. As a result, stabilization of the combustion state of the engine can be achieved.
(56) The spark plug 10 is configured such that a negative voltage is applied to the center electrode 100. In this instance, as a result of the density of positive ions increasing in the space near the center electrode 100 and the electric field intensifying, as well as the center electrode 100 having a smaller opposing area in the gap G compared to the ground electrode 110, shortening of the discharge waiting period can be achieved. When the discharge waiting period is shortened by the electric field becoming intensified in this way, the effect of suppressing the variations in the discharge waiting period can be enhanced.
(57) As an attachment state of the spark plug 10, the angle expressing the position of the ground electrode 110 ranges from 30 degrees to 30 degrees. In addition, the width W of the ground electrode 110 is 2.0 mm or more. As a result, the flow speed ratio of airflow in the gap G can be set to a desired value (0.6 or less). The dispersion of positive ions can be favorably suppressed.
(58) As the angle expressing the position of the ground electrode 110, a lower limit value (10 degrees and 10 degrees) is set in addition to the upper limit value (30 degrees and 30 degrees) of the tilt in relation to the flow direction F of the airflow. As a result, reduction of spreading of combustion flame after ignition of the air-fuel mixture by the discharge spark can be suppressed, while restricting the flow of air-fuel mixture flowing into the gap G. In other words, suppression of the variations in the discharge waiting period and suppression of reduced combustibility can both be achieved.
(59) The position display section 50 is provided as the positioning means in the spark plug 10. Therefore, the position (angle ) of the ground electrode 110 within the combustion chamber can be easily adjusted to a desired position. As a result, a favorable configuration can be actualized in terms of suppressing the variations in the discharge waiting period, as described above.
Second Embodiment
(60) According to a second embodiment, a Zener diode is provided within the spark plug 10.
(61)
(62) As shown in
(63) As a result of a configuration such as this, the paths connecting the Zener diode 18c to the center electrode 100 and the ground electrode 110 of the spark plug 10 can be shortened. Therefore, the electrical path on which a high voltage is applied, including the constant voltage path L3c, can be shortened. The voltage between the center electrode 100 and the ground electrode 110 can be more accurately restricted to the breakdown voltage Vz of the Zener diode 18c. Because the accuracy of the restriction value of the voltage between the center electrode 100 and the ground electrode 110 improves, the variations in the discharge waiting period can be suppressed. Stabilization of the combustion state of the engine can be achieved.
(64) In addition, the reliability of electrical insulation between the electrical paths on which the high voltage is applied and the grounding area (body earth) can be improved. In addition, the paths connecting the center electrode 100 and the ground electrode 110 to the Zener diode 18c can be shortened.
(65) Therefore, distributed capacitance can be reduced. Noise (electromagnetic waves) occurring when the high voltage is applied to the gap G can be suppressed. Malfunction of the ignition device and electrical components disposed near the ignition device can be prevented, and the like. Furthermore, wire inductance on the constant voltage path L3c and the like can be reduced, and reduction of electromagnetic energy stored in the ignition coil 12 can also be suppressed.
Third Embodiment
(66)
(67) As shown in
(68) As a result of a configuration such as this, in an instance in which the ignition signal IGt is switched from an ON ignition signal to an OFF ignition signal, when the induced voltage of the secondary coil 12b attempts to exceed the breakdown voltage Vz of the Zener diode 18d, the induced voltage is restricted to the breakdown voltage Vz. In other words, the voltage applied to the gap G is held at the breakdown voltage Vz.
(69) Furthermore, according to the third embodiment, the Zener diode 18d is provided within the ignition coil 12. As a result of a configuration such as this, the path connecting the secondary coil 12b and the center electrode 100 of the spark plug 10 can be shortened.
(70) Therefore, effects similar to those according to the above-described second embodiment, such as accurate restriction of the voltage between the center electrode 100 and the ground electrode 110 to the breakdown voltage Vz of the Zener diode 18d, can be achieved.
Other Embodiments
(71) The above-described embodiments may be modified as follows.
(72) According to the above-described embodiments, as the angle indicating the position of the ground electrode 110, the lower limit value (10 degrees and 10 degrees) is set in addition to the upper limit value (30 degrees and 30 degrees) of the tilt in relation to the airflow. However, the lower limit value may not be set, and the angle may be zero degrees.
(73) The voltage regulator serving as the voltage restricting means is not limited to that given as an example in the above-described embodiments. For example, the voltage regulator may be an avalanche diode in which an avalanche breakdown occurs when the voltage between its own terminals becomes a specified voltage. In addition, for example, the voltage regulator may be an element other than the Zener diode or the avalanche diode that has similar functions as the Zener diode or the avalanche diode.
(74) The voltage restricting means may be that which restricts the output voltage of the secondary coil 12b by controlling the current flowing to the primary coil 12a. For example, during the period in which the ignition signal IGt is an OFF ignition signal according to the above-described embodiments, the configuration is such that a predetermined voltage lower than a voltage level (such as 5V) of the ON ignition signal is applied to the opening/closing control terminal of the switching element 16.
(75) As a result, the switching element 16 enters a semiconducting state. A predetermined current flows to the primary coil 12a, and the secondary voltage V2 that is the output voltage of the secondary coil 12b can be restricted to a predetermined voltage or less.
(76) The spark plug 10 may be attached by being pressed into a plug attaching section of the cylinder head. In the press-in attachment structure, the orientation of the ground electrode 110 in relation to the gap G can be easily adjusted.