Turbomachine component for a gas turbine, turbomachine assembly and gas turbine having the same
11480060 · 2022-10-25
Inventors
Cpc classification
F05D2260/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/81
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/189
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/201
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D5/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present technique presents a turbomachine component having an airfoil e.g. a vane of a gas turbine. The airfoil wall defines an internal space which includes a first and a second cooling channels having a first and a second impingement inserts, that define a first main and a first peripheral flow channels in the first cooling channel and a second main and a second peripheral flow channels in the second cooling channel, respectively. Impingement jets ejected from the main flow channels via impingement holes of the corresponding impingement inserts are received in the corresponding peripheral flow channels. A channel connecting conduit conducts a flow of the cooling air from the first cooling channel to the second cooling channel. The channel connecting conduit includes an inlet connected to an outlet of the first cooling channel, and an outlet connected to an inlet of the second cooling channel.
Claims
1. A turbomachine component for a gas turbine, the turbomachine component comprising: an airfoil comprising an airfoil wall defining an internal space of the airfoil, and a first and a second cooling channel in the internal space of the airfoil; a first impingement insert inserted in the first cooling channel and defining a first main flow channel for conducting flow of cooling air along a longitudinal direction of the airfoil and at least one first peripheral flow channel for receiving impingement jets ejected from the first main flow channel via impingement holes of the first impingement insert, the at least one first peripheral flow channel being formed peripherally around the first main flow channel by positioning the first impingement insert spaced apart from a pressure side and/or a suction side of the airfoil; a second impingement insert inserted in the second cooling channel and defining a second main flow channel for conducting flow of cooling air along the longitudinal direction of the airfoil and at least one second peripheral flow channel for receiving impingement jets ejected from the second main flow channel via impingement holes of the second impingement insert, the at least one second peripheral flow channel being formed peripherally around the second main flow channel by positioning the second impingement insert spaced apart from the pressure side and/or the suction side of the airfoil; and a channel connecting conduit configured to conduct a flow of the cooling air from the first cooling channel to the second cooling channel and comprising: an inlet of the channel connecting conduit connected to an outlet of the first cooling channel, and an outlet of the channel connecting conduit connected to an inlet of the second main flow channel of the second cooling channel.
2. The turbomachine component according to claim 1, wherein the inlet of the channel connecting conduit encompasses an outlet of the first peripheral flow channel without encompassing an outlet of the first main flow channel; or wherein the inlet of the channel connecting conduit encompasses each of an outlet of the first main flow channel and an outlet of the first peripheral flow channel.
3. The turbomachine component according to claim 1, wherein an outlet of the first main flow channel comprises a sealing cap for completely stopping flow of cooling air out of the outlet of the first main flow channel into the channel connecting conduit; or wherein an outlet of the first main flow channel comprises a sealing cap and wherein the sealing cap comprises one or more through-holes for conducting flow of cooling air of the first main flow channel into the channel connecting conduit.
4. The turbomachine component according to claim 1, wherein the outlet of the channel connecting conduit encompasses the inlet of the second main flow channel without encompassing an inlet of the second peripheral flow channel.
5. The turbomachine component according to claim 1, wherein an inlet of the second peripheral flow channel is sealed.
6. The turbomachine component according to claim 1, wherein the airfoil wall comprises the pressure side and the suction side meeting at a leading edge and a trailing edge and defining an internal space of the airfoil; and wherein the airfoil comprises at least one web disposed within the internal space of the airfoil and extending between the pressure side and the suction side; and wherein the first cooling channel and/or the second cooling channel is defined by the at least one web and the pressure side and/or the suction side.
7. The turbomachine component according to claim 1, further comprising a platform from which the airfoil extends, and wherein the inlet and the outlet of the channel connecting conduit, the outlet of the first cooling channel, and the inlet of the second cooling channel are arranged at the platform.
8. The turbomachine component according to claim 1, further comprising a seal ring configured to be positioned between the inlet of the channel connecting conduit and the outlet of the first cooling channel.
9. The turbomachine component according to claim 1, wherein the channel connecting conduit comprises a bent portion having a U-shape between the inlet and the outlet of the channel connecting conduit.
10. The turbomachine component according to claim 1, wherein the channel connecting conduit comprises an extension portion extending horizontally from the outlet of the channel connecting conduit in a direction opposite to the inlet of the channel connecting conduit; and wherein the second impingement insert comprises a receiving portion having a shape corresponding to the extension portion, and wherein the receiving portion and the extension portion are configured to be coupled to each other.
11. The turbomachine component according to claim 1, wherein the second cooling channel is located at the trailing edge of the airfoil.
12. The turbomachine component according to claim 1, wherein the turbomachine component is a vane of a gas turbine.
13. A turbomachine assembly comprising a plurality of turbomachine components, wherein the plurality of turbomachine components comprises a turbomachine component according to claim 1.
14. A turbomachine assembly according to claim 13, wherein the inlet of the channel connecting conduit encompasses an outlet of the first peripheral flow channel without encompassing an outlet of the first main flow channel; or wherein the inlet of the channel connecting conduit encompasses each of an outlet of the first main flow channel and an outlet of the first peripheral flow channel.
15. A turbomachine assembly according to claim 13, wherein an outlet of the first main flow channel comprises a sealing cap for completely stopping flow of cooling air out of the outlet of the first main flow channel into the channel connecting conduit; or wherein an outlet of the first main flow channel comprises a sealing cap and wherein the sealing cap comprises one or more through-holes for conducting flow of cooling air of the first main flow channel into the channel connecting conduit.
16. A turbomachine assembly according to claim 13, wherein the airfoil wall comprises a pressure side and a suction side meeting at a leading edge and a trailing edge and defining an internal space of the airfoil; and wherein the airfoil comprises at least one web disposed within the internal space of the airfoil and extending between the pressure side and the suction side; and wherein the first cooling channel and/or the second cooling channel is defined by the at least one web and the pressure side and/or the suction side.
17. A turbomachine assembly according to claim 13, further comprising a platform from which the airfoil extends, and wherein the inlet and the outlet of the channel connecting conduit, the outlet of the first cooling channel, and the inlet of the second cooling channel are arranged at the platform.
18. A turbomachine assembly according to claim 13, wherein the channel connecting conduit comprises an extension portion extending horizontally from the outlet of the channel connecting conduit in a direction opposite to the inlet of the channel connecting conduit; and wherein the second impingement insert comprises a receiving portion having a shape corresponding to the extension portion, and wherein the receiving portion and the extension portion are configured to be coupled to each other.
19. A gas turbine comprising a turbomachine assembly, wherein the turbomachine assembly is according to claim 13.
20. The gas turbine according to claim 19, wherein a turbine section of the gas turbine comprises an inner casing and an outer casing defining thereinbetween at least a section of a hot gas path, the inner casing disposed radially inwards of the outer casing; wherein the turbomachine component is a vane and connected to the inner and the outer casings and disposed in the section of the hot gas path; and wherein the outlet of the first cooling channel, the inlet of the second cooling channel and the channel connecting conduit are positioned radially inwards of the airfoil at the inner casing or the outlet of the first cooling channel, the inlet of the second cooling channel and the channel connecting conduit are positioned radially outwards of the airfoil at the outer casing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above mentioned attributes and other features and advantages of the present technique and the manner of attaining them will become more apparent and the present technique itself will be better understood by reference to the following description of embodiments of the present technique taken in conjunction with the accompanying drawings, wherein:
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DESCRIPTION OF SPECIFIC EMBODIMENTS
(15) Hereinafter, above-mentioned and other features of the present technique are described in detail. Various embodiments are described with reference to the drawing, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purpose of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be noted that the illustrated embodiments are intended to explain, and not to limit the invention. It may be evident that such embodiments may be practiced without these specific details.
(16)
(17) In operation of the gas turbine 10, air 24, which is taken in through the air inlet 12 is compressed by the compressor section 14 and delivered to the combustion section or burner section 16. The burner section 16 may comprise a burner plenum 26, one or more combustion chambers 28 and at least one burner 30 fixed to each combustion chamber 28. The combustion chambers 28 and the burners 30 may be located inside the burner plenum 26. The compressed air passing through the compressor 14 may enter a diffuser 32 and may be discharged from the diffuser 32 into the burner plenum 26 from where a portion of the air may enter the burner 30 and is mixed with a gaseous or liquid fuel. The air/fuel mixture is then burned and the combustion gas 34 or working gas from the combustion is channeled through the combustion chamber 28 to the turbine section 18 via a transition duct 17.
(18) This exemplary gas turbine 10 may have a cannular combustor section arrangement 16, which is constituted by an annular array of combustor cans 19 each having the burner 30 and the combustion chamber 28, the transition duct 17 has a generally circular inlet that interfaces with the combustor chamber 28 and an outlet in the form of an annular segment. An annular array of transition duct outlets may form an annulus for channeling the combustion gases to the turbine 18.
(19) The turbine section 18 may comprise a number of blade carrying discs 36 attached to the shaft 22. In the present example, two discs 36 each carry an annular array of turbine blades 38 are depicted. However, the number of blade carrying discs could be different, i.e. only one disc or more than two discs. In addition, guiding vanes 40, which are fixed to a stator 42 of the gas turbine 10, may be disposed between the stages of annular arrays of turbine blades 38. Between the exit of the combustion chamber 28 and the leading turbine blades 38 inlet guiding vanes 44 may be provided and turn the flow of working gas onto the turbine blades 38.
(20) The combustion gas from the combustion chamber 28 enters the turbine section 18 and drives the turbine blades 38 which in turn rotate the shaft 22. The guiding vanes 40, 44 serve to optimize the angle of the combustion or working gas on the turbine blades 38.
(21) The turbine section 18 drives the compressor section 14. The compressor section 14 comprises an axial series of vane stages 46 and rotor blade stages 48. The rotor blade stages 48 may comprise a rotor disc supporting an annular array of blades. The compressor section 14 may also comprises a casing 50 that surrounds the rotor stages and supports the vane stages 48. The guide vane stages may include an annular array of radially extending vanes that are mounted to the casing 50. The vanes are provided to present gas flow at an optimal angle for the blades at a given gas turbine operational point. Some of the guide vane stages may have variable vanes, where the angle of the vanes, about their own longitudinal axis, can be adjusted for angle according to air flow characteristics that can occur at different gas turbine operations conditions. The casing 50 may define a radially outer surface 52 of the passage 56 of the compressor 14. A radially inner surface 54 of the passage 56 may be at least partly defined by a rotor drum 53 of the rotor which may be partly defined by the annular array of blades 48.
(22) The present technique is described with reference to the above exemplary gas turbine having a single shaft or spool connecting a single, multi-stage compressor and a single, one or more stage turbine. However, it should be appreciated that the present technique is equally applicable to two or three shaft gas turbines and which can be used for industrial, aero or marine applications.
(23) The terms upstream and downstream refer to the flow direction of the airflow and/or working gas flow through the gas turbine unless otherwise stated. The terms forward and rearward refer to the general flow of gas through the gas turbine. The terms axial, radial and circumferential are made with reference to the rotational axis 20 of the gas turbine, unless otherwise specified.
(24) In the present technique, a turbomachine component 1 including an airfoil 100 is presented—as shown for example in
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(26) The turbomachine component 1 may include a platform 201, i.e. a first platform 201, another platform 202, i.e. a second platform 201, and an airfoil 100 extending between the platforms 201 and 202. The platforms 201, 202 may extend circumferentially, when installed in the gas turbine 10.
(27) The airfoil 100 includes an airfoil wall 101. The airfoil wall 101 may include a pressure side 102 (also referred to as pressure surface or concave surface/side) and a suction side 104 (also referred to as suction side or convex surface/side). The pressure side 102 and the suction side 104 meet each other at a leading edge 106 and a trailing edge 108 of the airfoil 100.
(28) A direction of extension of the airfoil 100 between the platforms 201 and 202 may represent a longitudinal direction A of the airfoil 100. Generally, the longitudinal direction A of the airfoil 100 may be understood as span-wise direction of the airfoil 100.
(29) The airfoil wall 101 defines an internal space 100s of the airfoil 100. More precisely, the pressure side 102, the suction side 104, the leading edge 106 and the trailing edge 108 define an internal space 100s of the airfoil 100. The internal space 100s of the airfoil 100 may further be limited by the platforms 201, 202.
(30) At least one web 60 may be disposed within the internal space 100s of the airfoil 100. The web 60 may extend between the pressure side 102 and the suction side 104. More precisely, each web 60 may extend between an inner surface of the airfoil wall 101 at the pressure side 102 of the airfoil 100 and an inner surface of the airfoil wall 101 at the suction side 104 of the airfoil 100. It may be noted that although the example of
(31) The wall of the airfoil 100 that includes the pressure side 102 and the suction side 104 and defines the leading edge 106 and the trailing edge 108 may also be referred to as the external wall of the airfoil 100 or as primary wall of the airfoil 100 and has been referred to as the airfoil wall 101 in the present technique. The primary wall of the airfoil 100 defines the external appearance of the airfoil, or in other words defines the airfoil shape.
(32) Each of the web 60 may also be understood as formed by a wall, however the wall forming the web 60 is different than the primary wall i.e. is different than the airfoil wall 101, and may be referred to as internal wall or secondary wall of the airfoil 100. The web 60 may be understood to be surrounded completely be the airfoil wall 101 of the airfoil 100.
(33) As shown in the examples of
(34) It may be noted that although the example of
(35) The cooling channels may extend along the longitudinal direction A of the airfoil 100, as shown in the examples of
(36) As shown in the example of
(37) The impingement inserts may generally be understood as a component inserted in the cooling channel that includes one or more impingement holes for ejecting impingement jets of cooling air towards the inner surface of the airfoil wall, preferably towards the pressure side 102 and/or the suction side 104 of the airfoil 100 and/or towards the leading edge 106 and/or towards the trailing edge 108 of the airfoil 100 for the purpose of impinging onto the inner surface of the airfoil 100 to provide cooling to the inner surface of the airfoil 100.
(38) As shown in
(39) Depending on the number and/or placement of the inserts inserted in a given cooling channel the number of peripheral and/or main flow channels may differ. For example, as shown in
(40) The first main flow channel 71m conducts flow of cooling air 5 along the longitudinal direction A of the airfoil 100. The at least one first peripheral flow channel 71p receives impingement jets 86 ejected from the first main flow channel 71m via the impingement holes 85 of the first impingement insert 81. The impingement jets 86 may be directed to the airfoil wall 101.
(41) The turbomachine component 1 may include a second impingement insert 82 (hereinafter also referred to as the second insert 82) inserted in the second cooling channel 72. The second impingement insert 82 defines, within the second cooling channel 72, a second main flow channel 72m and at least one second peripheral flow channel 72p. In other words, the second impingement insert 82 divides the second cooling channel 72 into a second main flow channel 72m and at least one second peripheral flow channel 72p. The one second peripheral flow channel 72p is created by positioning the second insert 82 spaced apart from the pressure side 102 and/or the suction side 104, thereby creating the second peripheral flow channel 72p thereinbetween.
(42) Depending on the number and/or placement of the inserts inserted in a given cooling channel the number of peripheral and/or main flow channels may differ. For example, as shown in
(43) The second main flow channel 72m conducts flow of cooling air 5 along the longitudinal direction A of the airfoil 100. The at least one second peripheral flow channel 72p receives impingement jets 86 ejected from the second main flow channel 72m via impingement holes 85 of the second impingement insert 82. The impingement jets 86 may be directed to the airfoil wall 101.
(44) As shown in
(45) Hereinafter with reference to
(46) As shown in
(47) As shown in
(48) The cooling air in the first peripheral flow channel 71p, e.g. ejected from the impingement jets 86 into the first peripheral flow channel 71p, flows into the first peripheral flow channel 71p towards the first peripheral flow channel outlet 71pb.
(49) As schematically depicted in
(50) According to the present technique, and as depicted in
(51) As shown in
(52) As shown in
(53) Hereinafter with reference to
(54) As shown in
(55) Alternatively (not shown) the outlet 71mb of the first main flow channel may be partially sealed for partially stopping flow of cooling air 5m1 out of the outlet 71mb of the first main flow channel 71m into the channel connecting conduit 90. The partial sealing may be achieved by a sealing cap (not shown) which partially blocks the first main flow channel 71mb. The sealing cap may be disposed inside the first main flow channel 71m or at the outlet 71mb of the first main flow channel 71m inside or outside the first main flow channel 71m.
(56) As shown in
(57) The sealing cap 81c, with or without the through holes 81h, functions to build up pressure inside the first main flow channel 71m to facilitate formation of the impingement jets ejected from the first main flow channel 71m via impingement holes of the first impingement insert.
(58) As a result of the sealing as depicted in
(59) As a result of the sealing as depicted in
(60) The inlet 72pa of the second peripheral flow channel 72p may be sealed. For example, as shown in
(61) As shown in
(62) As shown in
(63) As shown in
(64) As shown in
(65) The extension portion 82e and the flange 82p may be integrally formed i.e. one surface of the flange 82p may function to seal the inlet 72pa whereas other surface may act to mechanically couple the extension portion 96.
(66) As shown in
(67)
(68) As shown in
(69) In either case, the channel connecting conduit 90 coupled to the second insert 82 is pushed towards the airfoil 100, and the first insert 81 is pushed into the first cooling channel 71 from the other side of the airfoil into the first cooling channel 71 so as to couple the channel connecting conduit 90 to the first insert 81. The seal ring 92 may be placed between the inlet 90a of the channel connecting conduit 90 and the outlet 71b while the first insert 81 and the channel connecting conduit 90 are pushed into each other.
(70) The turbomachine component 1 may be vane 40, 44 of a gas turbine 10 as shown in
(71) The turbomachine component 1 may be blade 38 of a gas turbine 10 as shown in
(72) The present technique also envisions a turbomachine assembly. The turbomachine assembly may include at least one turbomachine component 1 according to the present technique as described hereinabove with respect to
(73) The turbine section 18 may include an inner casing and an outer casing defining thereinbetween at least a section of a hot gas path. The hot gas path may generally be annular in shape. The inner casing may be disposed radially inwards of the outer casing.
(74) The turbomachine component 1 may be a vane 40,44 which is connected to or arranged at the inner and the outer casings. The airfoil 100 of the vane may be disposed in the section of the hot gas path.
(75) The outlet 71b of the first cooling channel 71, the inlet 72a of the second cooling channel 72 and the channel connecting conduit 90 may be positioned radially inwards of the airfoil 100 at the inner casing.
(76) Alternatively, the outlet 71b of the first cooling channel 71, the inlet 72a of the second cooling channel 72 and the channel connecting conduit 90 may be positioned radially outwards of the airfoil 100 at the outer casing.
(77) Alternatively, the gas turbine may have at least two channel connecting conduits 90. One, say a first channel connecting conduit 90, of the at least two channel connecting conduits 90, along with the outlet 71b of the first cooling channel 71 and the inlet 72a of the second cooling channel 72 to which the first channel connecting conduit 90 is connected, may be positioned radially inwards of the airfoil 100 at the inner casing; and another, say a second channel connecting conduit 90, of the at least two channel connecting conduits 90, along with the outlet 71b of the first cooling channel 71 and the inlet 72a of the second cooling channel 72 to which the second channel connecting conduit 90 is connected, may be positioned radially outwards of the airfoil 100 at the outer casing.
(78) While the present technique has been described in detail with reference to certain embodiments, it should be appreciated that the present technique is not limited to those precise embodiments. Rather, in view of the present disclosure which describes exemplary modes for practicing the invention, many modifications and variations would present themselves, to those skilled in the art without departing from the scope of the appended claims. The scope of the invention is, therefore, indicated by the following claims rather than by the foregoing description. All changes, modifications, and variations coming within the meaning and range of equivalency of the claims are to be considered within their scope.