Press machine

Abstract

A press machine includes a press frame having first and second portions, a crankshaft, a crankshaft, a ram, a ram drive mechanism supported by the first portion of the press frame at a primary force application location, a ram guide linearly guiding the ram, and supported by the second portion of the press frame at a ram guide location; and a working tool including an upper tool section and a lower tool section configured for the processing of a workpiece. The upper tool section is fixedly attached to the ram and the lower tool section is fixedly attached to the press frame at a lower tool location. The primary force application location has a first working position during the processing of the workpiece, and a second resting position when the workpiece is not being processed. The ram guide location has a first working position during the processing of the workpiece, and a second resting position when the workpiece is not being processed. The difference between the working position and the resting position of the ram guide location is less than the difference between the working position and the resting position of the primary force application location.

Claims

1. A press machine comprising: a C-shaped press frame comprising a first portion, a second portion, and a throat; a crankshaft rotatably supported by the press frame, wherein the crankshaft has at least one first eccentric portion; at least one crankshaft motor connected to the crankshaft and driven to rotate said crankshaft; a ram; a ram drive mechanism supported by the first portion of the press frame at a primary force application location; a ram guide linearly guiding said ram, and supported by the second portion of the press frame at a ram guide location; and a working tool comprising an upper tool section and a lower tool section configured for the processing of a workpiece, wherein the upper tool section is fixedly attached to the ram and wherein the lower tool section is fixedly attached to the press frame at a lower tool location, and wherein the primary force application location has a working position during the processing of the workpiece, and a resting position when the workpiece is not being processed, and wherein the ram guide location has a working position during the processing of the workpiece, and a resting position when the workpiece is not being processed, and wherein the difference between said working position and said resting position of the ram guide location is less than the difference between said working position and said resting position of the primary force application location.

2. The press machine of claim 1, wherein a first plane perpendicular to the lower tool location and passing thru the primary force application location lies between a second plane parallel to said first plane and tangent to a throat of the press frame and a third plane parallel to said first plane and passing through the ram guide location.

3. The press machine of claim 1, wherein a point A schematically represents the primary force application location in the resting position; a point B schematically represents the location where the lower tool section is fixed to the press frame; a point C schematically represents a ram guide location in the resting position when the workpiece is not being processed; points A, B, and C represent points A, B, and C respectively, in the working position, and line BA represents the distance between points B and A, line BC represents the distance between points B and C, line BA represents the distance between points B and A in the working position, and line BC represents the distance between points B and C, and wherein:
(BCBC)<(BABA).

4. The press machine of claim 3, wherein the primary force application location is a cylindrical surface and point A is the center point of the cylindrical surface.

5. The press machine of claim 4, wherein a first and a second working force (F1, F2) are generated due to shearing or bending work completed on the workpiece when processed, wherein the first working force (F1) is transmitted from the upper tool section through the ram drive mechanism to the first portion of the press frame, and wherein the second working force (F2) is transmitted to the lower tool location.

6. The press machine of claim 5, wherein the crankshaft is supported by the first portion of the press frame.

7. The press machine of claim 6, wherein the crankshaft is supported at the primary force application location of first portion of the press frame.

8. The press machine of claim 7, wherein a pivot connection of the ram drive mechanism is supported by the first portion of the press frame at the primary force application location.

9. The press machine of claim 8, wherein the first portion is disposed internally to the second portion of the press frame such that the second portion surrounds all sides of the first portion.

10. The press machine of claim 9, wherein the second portion of press frame is arranged to prevent the distortion of the first portion of press frame from being transmitted to the second portion of the press frame.

11. The press machine of claim 10, wherein the first portion and the second portion are connected in a limited manner at a connection region to prevent the transmission of displacements or forces acting on first portion from effecting the second portion.

12. The press machine of claim 11, wherein the first portion and the second portion of the press frame are separated everywhere except at the connection region.

13. The press machine of claim 12, wherein the connection region is located on only one side of the first portion of the press frame.

14. The press machine of claim 13, wherein the connection region connects the first portion of the press frame to the second portion to the press frame through only a portion of the one side of the first portion.

15. The press machine of claim 14, wherein the first portion and the second portion of the press frame are designed as a single component.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is an isometric view of the notching press machine according to embodiments of the invention.

(2) FIG. 2 is an isometric view of the notching press machine with covers removed.

(3) FIG. 3 is an isometric view of the notching press machine with covers and crankshaft motors removed.

(4) FIG. 4 is a front view of the notching press machine with covers removed.

(5) FIG. 5 is a side view of the notching press machine with the covers removed.

(6) FIG. 6 is section A-A of FIG. 5.

(7) FIG. 7 is section B-B of FIG. 5.

(8) FIG. 8 is section C-C of FIG. 4.

(9) FIG. 9 is a side view of the notching press machine in a ram lifted position.

(10) FIG. 10 is an isometric of the notching press machine.

(11) FIG. 11 is a side view of the notching press machine.

(12) FIG. 12 is a side view of the notching press machine depicting a working position and a resting position super-imposed.

DETAILED DESCRIPTION

(13) It is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings and that some embodiments are described by way of reference only. The invention is capable of embodiments in addition to those described and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting

(14) With reference to FIGS. 1-11, the notching press machine according to embodiments of the invention includes a stationary base 1, a generally depicted gap frame press 2 mounted to base 1 and arranged for sliding thereon, a generally depicted spindle 3 mounted to base 1 for holding and indexing a work piece 4. Index motor 5 is arranged for rotary movement of spindle 3 and work piece 4.

(15) The notching press machine further comprises a press positioning screw 7 (FIG. 8), rotatable mounted to base 1, a press positioning threaded nut 8 fixedly mounted to a press frame 10, and a press positioning motor 6, fixedly mounted to base 1 and drivingly connected to press positioning screw 7. Press positioning motor 6, screw 7, and nut 8 cooperate to move gap frame press 2 along a line perpendicular to the rotation axis of spindle 3 to adapt the notching press machine for processing of a particular work piece 4. Similarly arranged notching press machines are well known in the art.

(16) To overcome the disadvantages of known notching press machines the notching press machine is further comprised of a crankshaft 13 (FIG. 6) having a first eccentric portion 14 and a second eccentric portion 15. Crankshaft 13 is rotatable supported by press frame 10 and in particular is supported by a first portion 11 (FIG. 10) of press frame 10. In the preferred embodiment shown first eccentric portion 14 and second eccentric portion 15 are comprised of two parts symmetrically arranged about midpoint of crankshaft 13. Crankshaft 13 is drivingly connected to a crankshaft drive motor 16 fixedly attached to press frame 10 and preferable is drivingly connected at both ends of crankshaft 13 to two crankshaft drive motors 16 fixedly attached to frame 10. Drive motor or preferable drive motors 16 provide a rotating driving torque for rotation of crankshaft 13. Drive motors 16 are preferably electric servo motors and further include feedback devices 17 to provide crankshaft position information to a control system (not shown). The control system may be a conventional servo control system well known to one skilled in the art. The two crankshaft drive motors 16 are torque reversible and start, drive, and stop crankshaft 13. It is desirable to ensure safe operation of the notching press machine in the case of a component failure to provide redundant monitoring and stopping systems. In normal operation drive motors 16 cooperate to start, maintain, and stop rotation of crankshaft 13 while the control system (not shown) monitors feedback devices 17 of drive motors 16. In the event of a failure of any component of the system, for example the speed of feedback devices 17 do not match due to a failure of a feedback device 17, the disconnection of a motor 16 from crankshaft 13 or a breakage of crankshaft 13, the remaining functioning motor may be used to safely stop the rotation of crankshaft 13. Thus by providing redundant drive means, namely drive motors 16, with redundant monitoring, namely feedback devices 17, the notching press machine ensures safe operation while eliminating the need for crankshaft clutch and braking devices which are required by notching press machines in the current art.

(17) The notching press machine is further comprised of a ram 40 (FIG. 8) supported by press frame 10 and in particular by second portion 12 of press frame 10 and arranged for sliding movement in a linear direction parallel to the rotational axis of indexing spindle 3 and being guided by ram guide(s) 44. Ram 40 fixedly supports an upper tool section 42 which cooperates with a lower tool section 43 which is fixedly attached to press frame 10 and in particular to portion 11 of press frame 10 for punching or processing of work piece 4.

(18) The notching press machine further comprises a linkage type ram drive mechanism comprising a main ram drive link 22 (FIG. 11), a ram drive connecting link 20, a secondary ram drive link 24, and pivot pins 21, 23, 25, and 41. Secondary ram drive link 24 is pivotally supported at a first end by pivot pin 25 and is pivotally connected at a second end to a first end of main ram drive link 22 by pivot pin 23. Main ram drive link 22 is pivotally connected at a second end to ram 40 by pivot pin 41. Ram drive connecting link 20 is rotatable supported by the first eccentric portion 14 of crankshaft 13 at a first end. Ram drive connecting link 20 is further pivotally connected at a second end to main ram drive link 22 at a point between the first and second ends of main ram drive link 22. In the preferred embodiment shown, two ram drive connecting links 20 and two first eccentric portions 14 or crankshaft 13 are arranged symmetrically about the midpoint of the gap frame press. It should be noted however that although two ram drive connecting links 20 and two first eccentric portions 14 of crankshaft 13 are shown, this is a only a matter of convenience in the particular embodiment shown and is not necessary.

(19) The notching press machine further comprises a ram adjustment mechanism which allows for quick and easy ram shut height adjustment as well as a ram lifting function. The ram adjustment mechanism is comprised of support member 26 (FIG. 8) supported by press frame 10 and in particular by portion 12 of press frame 10 and arranged for movement relative to the press frame in a direction substantially parallel to the line of motion of the ram 40. The ram adjustment mechanism is further comprised of a positioning mechanism for the movement and the positioning of support member 26. Preferably the position mechanism is comprised of a ram adjustment screw 28 which is rotatable supported by frame 10, a ram adjustment threaded nut member 31, fixedly supported in support member 26, and a ram adjustment motor 29 which includes a feedback device 30 and which is drivingly connected to screw 28. The ram adjustment mechanism is pivotally connected to the first end of secondary ram drive link 24 by pivot pin 25. In the preferred embodiment shown two secondary ram drive links 24 and two pivot pins 25 cooperate to perform the same function and are arranged symmetrically about the midpoint of the gap frame press. It should be noted however that although two secondary ram drive links 24 and two pivot pins 25 are shown, this is a only a matter of convenience in the particular embodiment shown and is not necessary.

(20) In a re-tooling operation of the notching press machine an upper tool section 42 is fixed to the ram 40 (FIG. 8). A lower tool section 43 is fixed to the press frame 10 and in particular to the first portion 11 of the press frame 10. Press positioning motor 6, screw 7 and nut 8 may be used to position gap frame press 2 into proper position relative to spindle 3 for the processing of a particular work piece. Drive motor(s) 16 is rotated such that first eccentric portion 14 of crankshaft 13 is positioned in the lowest or shut position. Ram adjustment motor 29 is then rotated and ram adjustment screw 28 and ram adjustment threaded nut member 31 cooperate to move support member 26 and secondary ram drive link(s) 24 in a direction substantially parallel to the direction of the ram guide(s) 44 (FIG. 3). Pivot pin 23, secondary ram drive link 24, main ram drive link 22, pivot pin 41, and pivot pin 21 cooperate to move upper tool section toward or away from the lower tool section depending upon the direction of rotation of ram adjustment motor 29. The shut height of the notching press machine may therefore be adapted to various tooling components. The position of ram adjustment motor 29 and the position of support member 26 may be measured and in the preferred embodiment stored in a controller for reference. This position of support member 26 corresponds to the closed working position or shut height of the ram 40. Drive motor(s) 16 is then rotated such that the first eccentric portion 14 of crankshaft 13 is positioned in the highest or open working position. Ram adjustment motor 29 is not moved during this rotation of crankshaft 13. It can be seen then that the closed and open working positions of ram 40 are thus determined by the position of support member 26 while the movement between the closed and open working positions of ram 40 is provided by the rotation of eccentric crankshaft 13. The adjustment of the closed and open working positions of ram 40 and in particular the ram shut height by the repositioning of support member 26 need only be adjusted once upon loading of a new tool.

(21) In a work piece processing operation of the improved notching press machine, ram adjustment motor 29 is rotated in a first direction and ram 40 lifted to a predetermined position above the open working position to facilitate work piece loading. The same components involved in adjusting the ram shut height as described in the proceeding discussion are utilized. When ram 40 has been raised to a predetermined position, work piece 4 may be inserted between upper tool section 42 and lower tool section 43. Ram adjustment motor 29 is now rotated in a second direction, opposite to the first direction, and ram 40 is lowered to the working open position, this position being determined as described previously. Work piece 4 is loaded onto spindle 3. Drive motors 16 and, via there driving connection thereto, crankshaft 13 is rotated. The linkage type ram drive mechanism transmits the motion of eccentric crankshaft 13 to effect a reciprocating motion of ram 40 and subsequently the upper tool section 42 into and out of working engagement of the lower tool section 43 and the work piece 4. During the time that the upper tool section 42 is out of working engagement with the lower tool section 43 and the work piece 4. By the motive driving torque of index motor 5, spindle 3 and work piece 4 are rotated and then stopped into a predetermined indexed position for the next working engagement of the upper tool 42 and the work piece 43. Crankshaft rotation and work piece indexing continue until work piece 4 is fully processed at which time drive motors 16 stop crankshaft 13 rotation, typically at the open working position. Ram adjustment motor 29 now rotates in the first direction and ram 40 is raised to a predetermined position above the open working position to facilitate the unloading of work piece 4 and the subsequent loading of a new work piece. The process may now be repeated. FIG. 11 depicts the notching press machine in a ram lifted position.

(22) It should be noted that a further advantage of the ram adjustment mechanism described herein is full adjustability of the ram lifting function. It is desirable to minimize the ram lift amount to reduce the work piece processing cycle time. The ram lifting function of notching press machines known in the art are generally of fixed amount and therefore the time required to perform the ram lifting function cannot be improved. The ram adjustment mechanism described herein allows the predetermined position above the open working position to facilitate work piece loading may be freely adjusted to minimize the time required to perform this function.

(23) The notching press machine further provides a mass counter balance system comprising a crankshaft 13 with first eccentric portion 14 and a second eccentric portion 15. Second eccentric portion 15 is arranged substantially opposite to, that is 180 degrees displaced from, first eccentric portion 14. The mass counter balance system is comprised of a main counterbalance drive link 52, a counterbalance drive connecting link 50, pivot pins 51 and 55, and a mass counterbalance 56. Main counterbalance drive link 52 is pivotally supported at a first end by pivot pin 55 for rotation thereabout. In the preferred embodiment depicted in the figures, pivot pin 55 is supported by ram adjustment mechanism support member 26, however this is only for convenience in the particular embodiment shown. Pivot pin 55 is supported to prevent translational movement during the processing of the work piece. As previously described, support member 26 remains stationary during work piece processing thereby preventing translational movement of pivot pin 55. However it will be obvious to one skilled in the art that pivot pin 55 may be supported by press frame 10 directly. Mass counterbalance 56 is fixedly mounted to main counterbalance drive link 52 at a second end. Counterbalance drive connecting link 50 is rotatable supported by the second eccentric portion 15 of crankshaft 13 at a first end. Counterbalance drive connecting link 50 is further pivotally connected at a second end of main counterbalance drive link 52 at a point between the first and second end of main counterbalance drive link 52 by pivot pin 51.

(24) During rotation of crankshaft 13 and subsequent reciprocating motion of ram 40 and upper tool section 42, counterbalance drive connecting link 50, main counterbalance drive link 52, and pivot pins 51 and 55 cooperated to move mass counterbalance 56 in a reciprocating manner and in a direction substantially opposite the movement of press ram 40. While the movement of mass counterbalance 56 is not completely linear due to the rotating action of main counterbalance link 52 about translational fixed pivot pin 55, the predominate motion is in a direction opposite the motion of ram 40. The inertial forces of reciprocating mass counterbalance 56 offsets and reduces the shaking forced induced by the reciprocation motion of ram 40 and the upper tool section 42. Taking into account the geometries and masses involved, it is a simple matter to calculate the required mass counterbalance 56 necessary to minimize the resultant shaking forces and to thus minimize the vibrations transmitted to the base 1 of the improved notching press machine.

(25) When upper tool section 42 comes into working engagement with work piece 4 and lower tool section 43, a first and second working force (F1 and F2) are generated due to the shearing or bending work completed on work piece 4. The first working force F1 is transmitted from the upper tool section 42 thru the linkage type ram drive mechanism to the press frame 10 and in particular to the first portion 11 of press frame 10 at a generally depicted primary force application location 111 (FIG. 12). The second working force F2 is transmitted at the point where the lower tool section is fixed to press frame 10 and in particular to a generally depicted second location 211 of the press frame 10. The first and second working forces cooperate to generate a bending force or moment that is resisted by the first portion 11 of the press frame 10 resulting in a displacement of first location 111 relative to second location 211. That is to say that the shape of first portion 11 of press frame 10 will be distorted. The primary force application location 111 is the location on portion 11 of press frame 10, where the highest generated working force due to the processing of work piece 4 is applied. In particular, the ram drive mechanism of the current invention may have multiple connections to press frame 10 and therefore multiple generated forces are being applied to the portion 11 of press frame 10, the location of the connection with the highest applied force is the primary force application location. As is clear from the drawings, in the preferred embodiment shown, the crankshaft 13 is supported by first portion 11 of press frame 10 at the primary force application location 111. Other embodiments of the invention may have a pivot connection of a ram drive mechanism supported by portion 11 of press frame 10 at the primary force application location.

(26) As previously described ram 40 is supported by press frame 10 and in particular by second portion 12 of press frame 10 and arranged for sliding movement in a linear direction parallel to the rotational axis of indexing spindle 3 and being guided by ram guide(s) 44. Guiding of ram 40 is provided to ensure proper alignment of upper tool section 42 with lower tool section 43. Second portion 12 of press frame 10 is arranged to prevent the distortion of the first portion 11 of press frame 10 from being transmitted to the second portion 12 of press frame 10. First portion 11 and second portion 12 are connected only in a limited manner and at an advantageous location so as to prevent the transmission of displacements or forces acting on first portion 11 from effecting second portion 12. In the preferred embodiment, the limited connection of portion 11 and portion 12 of press frame 10 is advantageously located at a connection region 411 (FIG. 10). As can be seen in the drawings of the preferred embodiment, portion 11 is disposed internally to portion 12 such that portion 12 surrounds all sides of portion 11 but only contacts one of the sides of portion 11. Specifically, portions 11 and 12 of press frame 10 are separated everywhere except at connection region 411. Connection region 411 is preferably located on only one side of portion 11 of press frame 10 only, and preferably still, connection region 411 connects portion 11 of press frame 10 to portion 12 of press frame 10 through only a portion of the one side of portion 11. By limiting the connection between portions 11 and 12 of press frame 10 to a connection region 411 which is very small relative to the total surface area of portion 11 of press frame 10, the transmission of stresses from portion 11 to portion 12 of press frame 10 is - - - . The construction of the press frame in two sections thus functions to isolate the deflection or distortion of the first press frame portion 11 from the second press frame portion 12 which supports the linear guiding of the press ram. Guiding of the ram and alignment of the upper and lower tool sections is therefore improved and the effect of the stamping process on the guiding of the ram is reduced. The preferred embodiment of an improved press frame 10 of the notching press machine is depicted as a single component 10 with two portion 11 and 12, however press frame 10 may be constructed from separate components connected in a manner to provide the advantages described herein.

(27) For clarity, the first portion 11 and second portion 12 of press frame 10 are depicted in a working position and a resting position super-imposed in FIG. 12. In the preferred embodiment, the generally depicted primary force application location 111 is a cylindrical surface with center point A (FIG. 11). Point A schematically represents the primary force application location 111 in a resting position when workpiece 4 is not being processed, that is to say that upper tool section 42 is not in working engagement with workpiece 4. Point B schematically represents the location where the lower tool section 43 is fixed to press frame 10, more generally and earlier referred to as second location 211, in a resting position when workpiece 4 is not being processed. Point C schematically represents a ram guide location that is the location of ram guide 44 which is supported by the second portion 12 of press frame 11, in a resting position when workpiece 4 is not being processed. Points A, B, and C (FIG. 12) represent points A, B, and C respectively, in a working position, that is to say when lower tool section 43 is in working engagement with workpiece 4.

(28) Line BA (FIG. 11) represents the distance between points B and A in the resting position. Line BC represents the distance between points B and C in the resting position. Line BA represents the distance between points B and A in the working position. Line BC represents the distance between points B and C. First portion 11 and second portion 12 of press frame 10 are configured such that the positional difference between the working position C and resting position C of the ram guide location is less than the positional difference between the working position A and resting position A of the primary force application location. That is to say that:
(BCBC)<(BABA)
In the preferred embodiment, a first plane S (FIG. 10) is perpendicular to lower tool section 43 mounting location 211 and passes thru the generally depicted primary force application location 111 and specifically schematic point A. A second plane R is depicted as parallel to plane S and tangent to the throat 311 of press frame 10. A third plane T is depicted as parallel to plane S and passing thru the ram guide location schematically represented by point C. Advantageously plane S lies between planes R and T.

(29) It should be noted that while in the preferred embodiment, portions 11 and 12 of press frame 10 are depicted as connected only along one side of portion 11 other arrangements may be connected in other areas, for instance on multiple sides, while still maintaining the relationship that the positional difference between the working position C and resting position C of the ram guide location is less than the positional difference between the working position A and resting position A of the primary force application location.

(30) It should be noted that while gap frame press 2 is shown as a component of a notching press machine, the improved design of press frame 10, the mass counter balance system, the am adjustment mechanism, and the linkage type ram drive mechanism may be applicable to any press machine including gap frame and non-gap frame or straight side presses which are not part of a notching press machine.

(31) Drive motors 16, index motor 5, press positioning motor 6, and ram adjustment motor 29 are preferably electric servo motors which preferably comprise feedback devices. The feedback devices of drive motors 16, index motor 5, press positioning motor 6, and ram adjustment motor 29 preferably communicate via electrical signals to a control system (not shown). The control system (not shown) further comprises power supply means to supply power to drive motors 16, index motor 5, press positioning motor 6 and ram adjustment motor 29. Such control systems are well known in the art and are therefore not detailed here.

(32) The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.