Mobile shade systems
09702151 · 2017-07-11
Assignee
Inventors
- Matt Cohen (San Francisco, CA, US)
- Benjamin Himlan (Oakland, CA, US)
- José Miguel Urrechaga (Los Vilos, CL)
- Jaime Lorca (Vitacura, CL)
Cpc classification
E04F10/06
FIXED CONSTRUCTIONS
E04F10/0662
FIXED CONSTRUCTIONS
E04H3/02
FIXED CONSTRUCTIONS
E04F10/10
FIXED CONSTRUCTIONS
International classification
E04F10/10
FIXED CONSTRUCTIONS
Abstract
The invention provides equipment for protection from the sun and other weather elements. The equipment comprises container structures that collapse into a closed, compact, highly portable configuration, and unfold into an open position to provide a variety of convenient structures that provide protection from weather elements, and in particular, provide a shaded environment. The invention provides individual shade containers as well as modular multi-container extended shade systems. The compositions of the invention have a variety of uses, including uses as portable shelters for outdoor market vendors and outdoor entertainment. The individual shade containers and the multi-container shade systems are highly customizable to any particular intended use.
Claims
1. A container comprising: (a) a rigid frame; (b) a top panel fixedly disposed about an upper portion of the rigid frame; (c) a bottom panel fixedly disposed about a lower portion of the rigid frame; (d) a first vertical panel, a second vertical panel, a third vertical panel and a fourth vertical panel, each panel having an upper edge, a lower edge and two opposing side edges, wherein the vertical panels are: i) moveably disposed about a first vertical portion, a second vertical portion, a third vertical portion, and a fourth vertical portion of the rigid frame, respectively; ii) rotatably fastened at their respective upper edges to a first upper horizontal portion, a second upper horizontal portion, a third upper horizontal portion, and a fourth upper horizontal portion of the rigid frame, respectively; and iii) rotatable from closed, vertical positions adjacent to the first, second, third and fourth vertical portions of the rigid frame, respectively, to open positions that are substantially horizontal and substantially coplanar with the plane of the fixed top panel; further where at least one of said first, second, third and fourth vertical panels comprises at least one extendable shade element, where in an open position the extendable shade element is extended from one side edge of the vertical panel into a position that is substantially horizontal and substantially coplanar with the plane of the top panel.
2. The container of claim 1, wherein the extendable shade element is selected from: (a) a recessed extendable shade element, where in a closed position, the extendable shade element is recessed within the vertical panel, and is positioned between the internal face and external face of the vertical panel, and (b) a non-recessed extendable shade element, where in a closed position, the extendable shade element is moveably disposed about and substantially overlapping the external face of the vertical panel.
3. The container of claim 2, wherein two vertical panels each comprise two recessed extendable shade elements.
4. The container of claim 2, wherein each of the first, second, third and fourth vertical panels comprises one non-recessed extendable shade element.
5. The container of claim 1, further comprising at least one ramp, wherein (i) the proximal edge of the ramp abuts the fixed bottom panel or a lower horizontal portion of the rigid frame, and (ii) the ramp is detachable from the container.
6. The container of claim 1, further comprising at least one ramp, wherein (i) the proximal edge of the ramp is rotatably fastened to a lower horizontal portion of the rigid frame or the bottom panel, and (ii) the ramp is rotatable from a closed position that is either vertically oriented or horizontally oriented in a parallel plane substantially overlapping the fixed bottom panel, to an open position that is substantially horizontal and non-overlapping with the fixed bottom panel.
7. The container of claim 1, further comprising at least one hydraulic arm having a first end and a second end, where the first end is fastened to either the first, second, third or fourth vertical panel, and the second end is fastened to the rigid frame.
8. The container of claim 1, further comprising at least one electrical conduit.
9. The container of claim 1, further comprising at least one lighting system component.
10. The container of claim 1, further comprising at least one vertically-oriented support element when the container is in the open position, said support element comprising an upper end attached at or near the distal edge of any one of the rotatably fastened panels, and a lower end contacting the ground or a structure that is contacting the ground.
11. A container comprising: (a) a rigid frame forming four vertical faces; (b) a top panel fixedly disposed about an upper portion of the rigid frame; (c) a bottom panel fixedly disposed about a lower portion of the rigid frame; (d) a first vertical panel, a second vertical panel, a third vertical panel and a fourth vertical panel, each panel having an upper edge, a lower edge and two opposing side edges, wherein each vertical panel is moveably disposed about a different vertical face of the rigid frame, wherein: (i) at least one of the vertical panels is an upwardly-rotatable vertical panel that is rotatably fastened at its upper edge to an upper horizontal portion of the rigid frame on its respective vertical face of the rigid frame, that is rotatable from a closed, vertical position adjacent to its respective face of the rigid frame, to an open position that is substantially horizontal and substantially coplanar with the plane of the fixed top panel, and wherein the upwardly-rotatable vertical panel includes at least one extendable shade element, where, in an open position the extendable shade element is extended from one side edge of the upwardly-rotatable vertical panel into a position that is substantially horizontal and substantially coplanar with the plane of the top panel, and (ii) at least one of the vertical panels is a downwardly-rotatable vertical panel that is rotatably fastened at its lower edge to a lower horizontal portion of the rigid frame on its respective vertical face of the rigid frame, and is rotatable from a closed, vertical position adjacent to its respective face of the rigid frame, to an open position that is substantially horizontal and substantially coplanar with the plane of the fixed bottom panel.
12. The container of claim 11, comprising three upwardly rotatable vertical panels, and one downwardly-rotatable vertical panel.
13. The container of claim 11, wherein: (a) the first and the second vertical panels are upwardly rotatable vertical panels, (b) the third vertical panel is an upwardly-rotatable vertical panel comprising two recessed extendable shade elements, where in a closed position, the extendable shade elements are recessed within the third vertical panel, and are both positioned between the internal face and external face of the vertical panel, and where in an open position the two extendable shade elements are extended from opposing side edges of the third vertical panel into positions that are substantially horizontal and substantially coplanar with the plane of the top panel, and (c) the fourth vertical panel is a downwardly-rotatable vertical panel.
14. The container of claim 11, further comprising at least one hydraulic arm having a first end that is attached to the upwardly-rotatable vertical panel, and a second end that is attached to the rigid frame.
15. The container of claim 11, further comprising at least one electrical conduit.
16. The container of claim 11, further comprising at least one lighting system component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
DETAILED DESCRIPTION OF THE INVENTION
(19) The invention provides highly mobile containers for shade protection and other usable protected space that find a variety of uses. The highly specialized containers offer protection from weather elements; most significantly, they offer protection from sun exposure. The containers and multi-container systems of the invention have a number of desirable features, including: (i) the containers are entirely pre-constructed, so there is no construction, additional materials or special tools required at the site of use; (ii) the containers have two configurations, which are an unfolded, open configuration that provides the weather shelter, and a highly compacted closed configuration that is convenient for transportation between sites or for storage of the container; (iii) the conversion of the closed form to the open form does not require any special tools or materials; and (iv) the closed form also has capacity as a storage container, so additional materials or equipment that might be used in conjunction with the mobile shade container can be stored in the same container for convenient access at the site of use. Examples of materials that might be stored in a shade container include ramps, stacking chairs, tables, traffic barricades and traffic cones, audio speakers and other sound equipment, a collapsible performance stage, stage lighting, portable electric generator, trash cans, workspace lighting, first-aid equipment and other medical supplies, and equipment for preparing and serving food and drink.
(20) The shade containers of the invention have a wide variety of uses, including but not limited to farmers markets, outdoor vendor stalls for selling goods or services, any type of food or drink concessions, any types of trade shows or product fairs, temporary outdoor medical first aid stations or other types of mobile medical facilities, shelters for portable toilets, outdoor eating/dining, outdoor entertainment such as by providing a sheltered performance stage for musical or theatrical productions, event registration or volunteer coordination centers for large outdoor events, and an on-site office or meeting point for construction projects.
(21) Shade Containers and Materials
(22) The shade containers contain a rigid, structural frame, to which a floor panel, ceiling panel, four side panels and optional other features are attached. In construction of the containers, the rigid frame is first assembled, and then the remaining elements are attached to the frame. The manner in which the various elements of the container are attached to the rigid frame is not limited. In some embodiments, the floor panel and ceiling panel are substantially fixed to the rigid frame, where those panels are permanently fixed into position on the rigid frame, or are integrated into the rigid frame of the container. These top and bottom panels typically do not have any degree of movement around the rigid frame.
(23)
(24) In contrast to the floor and ceiling panels, one or more of the side panels of a shade container are typically non-fixedly attached, e.g., are rotatably fastened, to the rigid frame or to the permanent floor panel or ceiling panel. The attachment(s) between the side panel and the container structural framework are made in a manner that allows movement of the side panel around the frame, for example, where the side panels can rotate or pivot around the rigid frame. A side panel can be attached to the rigid frame either along to top edge of the side panel to an upper horizontal support element of the rigid frame, thereby allowing the panel to rotate upwards into a horizontal position (see for example
(25) The non-fixed attachment between the side panel and the rigid frame or permanent floor panel or ceiling panel is most typically by a rotatable fastening, such as by any suitable hinge mechanism. A variety of hinge designs suitable for use in the presently described shade containers are known in the art and are not limiting in design or materials.
(26) The rigid frame (see
(27) Similarly, the surface sheathing for the top panel, bottom panel, any side panels, any extendable shade elements, and any ramps used in conjunction with the shade containers can be constructed from any of a variety of suitable materials as know to one of skill in the art. For example, such materials include diamond plates of various steel alloys, or plates or sheets of aluminum or aluminum alloys. In some embodiments, panels formed from ALUCOBOND aluminum composite material are used. Non-metal materials are also contemplated in the construction of any of the panels or extendable shade elements, or ramps, including but not limited to wood, PVC and any other suitable types of plastics, or fiberglass.
(28) In some embodiments, the shade containers are of hybrid construction that use two or more materials in the construction of the containers. It is not intended that the invention be limited to any particular construction material or combination of materials.
(29) Closed Storage Mode
(30) The shade containers of the invention can be set in either one of two modes. The first mode is termed the closed configuration or storage mode. In the closed storage mode, the side panels of the container are in a vertical orientation, and all four edges of any one side panel are disposed or aligned with adjacent vertical and horizontal portions of the rigid structural frame. For example, see
(31) In some embodiments, each of the panels that form the container (i.e., the top panel, bottom panel, and four side panels) are approximately square and of the same dimension, and when the container is in the closed position, the container forms a cube with approximately equal length, width and height. In other design options, the closed container need not be a cube, and can be any geometry. For example, the container can be taller than it is wide. Alternatively, the container can be wider than it is tall. Alternatively still, the four side panels do not all need to have the same dimensions, where the side panels can have unequal lengths, forming a container with a rectangular or elongated geometry. It is not intended that the container be limited to any particular dimensions. In one embodiment, the closed configuration of the container is approximately a cube that measures approximately 8 feet in each dimension.
(32) Mobility
(33) In generally preferred embodiments, the shade containers are intended to be mobile, in particular, when they are in the closed storage mode. To facilitate this, the rigid structural framework and floor panel are designed to permit the use of a forklift to move the container, where the floor of the container can be either elevated on suitable legs (see for example,
(34) Open Shade Mode
(35) The second container mode is the deployed, open configuration, also termed the shade mode. See for example
(36) In some embodiments, one or more side panel rises upwards, for example, by using a hinge mechanism that connects the upper edge (i.e., top edge) of the side panel to a top portion of the container, which can be either a top portion of the rigid frame or the fixed top panel. Thus, the lower edge of this panel can be lifted to bring the side panel to a substantially horizontal configuration that is substantially coplanar with the top ceiling panel. In this manner, one or more side panel can be raised to provide a shaded area below.
(37) Where a vertical panel is rotatably fastened to an upper horizontal portion of the rigid frame, that panel is characterized by an upper edge (or top edge) that is fastened to the rigid frame, and a bottom edge that is juxtaposed (but not attached) to a bottom horizontal portion of the rigid frame or the bottom panel when the container is in the closed position. When the container is deployed into an open shade-mode configuration, that upwardly rotatable panel is raised to a horizontal position approximately coplanar with the fixed top panel. When in the shade mode, that horizontally-oriented raised side panel is characterized by having a proximal edge that remains fastened to the rigid frame (i.e., the edge that was termed the upper edge when the container was in the closed position) and a distal edge that is furthest from the container frame (i.e., the edge that was termed the lower edge when the container was in the closed position). Upward deployment of the side panels into an elevated horizontal position is shown, for example, in
(38) Extendible Shade Elements
(39) The shaded area provided by the top panel and raised side panels is further maximized by incorporating supplemental, extendable shade elements that can be deployed from the raised side panels. Various configurations of these extendable shade panels can be incorporated. The mechanical design of these supplemental shade panels is not particularly limited. The supplemental extendible shade panels can be of any suitable design that can extend, swing, rotate, slide, open, attach, pivot, hinged, roll/unroll, fold/unfold, unfurl, spread, or elongate relative to the raised side panels. One of skill recognizes that a variety of functionally equivalent designs for the extendable shade elements can be used.
(40) Recessed Extendable Shade Elements
(41) In some embodiments, extendable shade elements are recessed within the side panels. When the shade container is in the closed storage mode, the extendable shade elements are sandwiched between the internal and external faces of the side panels, and are visually hidden within the side panels. After the upwardly pivoting side panels are raised to their open, horizontal position, the extendable shade elements are deployed by pulling them outward from an edge of the side panel. A side panel can comprise either one or two internal extendible shade elements. In some embodiments, a single side panel comprises two such extendable shade elements which deploy from opposite edges of the raised side panel, and thereby significantly increasing the amount of shaded area below the structure. For example, see
(42) In some embodiments, the pull-out extendable shade elements are on a track system within the side panel, and where the track system can optionally incorporate any type of rollers, wheels or ball-bearings to facilitate deployment of the pull-out shade. In other embodiments, the extendable shade system uses a Teflon track system to facilitate the sliding of the shade. The materials used to form the extendable shades are not limited, and can be any combination of materials. For example, an extendable shade can be formed from any suitable metal alloy, such as alloys of steel or aluminum. The extendable shade can be constructed from various parts, such as a frame formed from steel or aluminum, in conjunction with a lighter shade material that is strung within the frame, such as a fabric or a suitable synthetic material such as nylon or a plastic. The extendable shade element can be any suitable material such as metal sheeting such as corrugated tin or aluminum or steel, composite materials such as panels formed from ALUCOBOND aluminum composite materials, a pliable fabric type of material, or can be a more rigid material such as a plastic, such as PVC.
(43) Non-Recessed Extendable Shade Elements
(44) In some embodiments, the extendable shade elements are installed on one external face of the upwardly pivoting side panels. These extendable shade elements are not recessed within the side panels. Instead, they are installed on an exterior face of the side panel in a manner that permits them to slide inward and outward relative to one side edge of the side panel.
(45) When the shade container is in the closed storage mode, the shade element is coplanar and overlapping the external face of the side panel, and essentially is situated on top of one face (the external face) of the side panel. After the upwardly pivoting side panel is raised to the open, horizontal position, the extendable shade element is deployed by pulling it outward along one edge of the side panel.
(46) This type of surface-mounted extendible shade system is shown in
(47) A side panel can comprise either one or two externally-mounted extendible shade elements.
(48)
(49) In various embodiments, the externally-mounted extendable shade elements are on a track system that is installed on one external face of the side panel. The track system can optionally incorporate any type of rollers, wheels or ball-bearings to facilitate deployment of the pull-out shade. In other embodiments, the extendable shade system uses a Teflon track system to facilitate the sliding of the shade. The materials used to form the extendable shades are not limited, and can be any combination of materials.
(50) Downward Pivoting Side Panels and Ramps
(51) In other embodiments, one or more side panel can be designed to be lowered downwards, for example, by using a hinge mechanism that connects the lower edge (i.e., bottom edge) of the side panel to a bottom portion of the container, which can be either a bottom portion of the rigid frame or the floor panel that is fixed to the frame. Thus, the top edge of this side panel can be lowered to bring the side panel to a substantially horizontal configuration that is substantially coplanar with the floor panel. In this manner, one or more side panel can be lowered. These downwardly pivoting side panels can be used to form a platform or stage area adjacent to the container, can be used as ramps that facilitate entering and exiting the container, and/or can be lowered to directly couple the shade container to a second adjacent container. See Example 2 describing a type-2 shade container comprising at least one downwardly pivoting side panel.
(52) Ramps used in conjunction with the shade containers find a variety of uses with the invention, and can be any one of a variety of designs. When used in conjunction with the invention, ramps can facilitate a person's safe entry and exit from a deployed shade container, and/or facilitate moving equipment into or out of a container. Any deployed shade container can utilize one or a plurality of ramps.
(53) In some embodiments, a ramp can be formed by a side panel that is rotatably fastened along its bottom edge to a horizontal lower portion of the rigid frame, i.e., a type-2 shade container. See
(54) In some embodiments, where the container is used on level ground, the floor panel is elevated a small distance above the level of the ground, for example, elevated by about 2 to 6 inches relative to the ground. The side panel can be lowered to a position below true horizontal to meet the level of the ground, thereby creating a ramp that leads up to the level of the floor panel; this feature is particularly advantageous where the supporting ground is uneven and the floor panel of the container is significantly elevated relative to the level of the ground. For example, see
(55) In other aspects, a suitable ramp can be entirely free and detachable from the shade container structure, and is simply positioned adjacent to the container floor panel and dropped into position after the container is deployed. For example, see
(56) In other designs, a ramp finding use with the invention can be recessed within or below the bottom panel of the container. When the container is in the closed position, the ramp is concealed and stored within or below the bottom panel. To deploy the ramp in the open container position, the ramp can be accessed through one edge of the bottom panel, and pulled outward in order to extend the ramp.
(57) In some embodiments, one or more face of the shade container can contain both an upwardly pivoting side panel and a downwardly pivoting side panel. In this configuration, the top edge of the upwardly pivoting side panel is rotatably connected to a top fixed portion of the container (such as to a top portion of the rigid frame or the top panel), and the bottom edge of the downwardly pivoting side panel is rotatably connected to a bottom fixed portion of the container (such as to a bottom portion of the rigid frame or the floor panel). Upon deployment, one of the panels rotates upward, and the other panel rotates downward. When two side panels are installed on one face of the container, the panels can be configured to nest together in the closed position, such that both panels are fully folded into vertical positions when the container is in the closed position. When there are nested side panels, it is contemplated that when the container is in the closed position, one of the panels, such as the downwardly folding panel, can optionally assume a horizontal position inside the container (i.e., folded parallel and adjacent to either the fixed top panel or fixed bottom panel).
(58) In other aspects where one face of a shade container comprises both an upwardly pivoting side panel and a downwardly pivoting side panel, i.e., two nested side panels, it is not required that both panels have the same dimensions. For example, both panels need not be the same height as the container, and one panel can be a different height or width as the other panel.
(59) Where a shade container comprises both an upwardly pivoting side panel and a downwardly pivoting side panel on the same face of the container, the downwardly pivoting side panel can be optimally designed for use as a ramp that is lowered into the horizontal or near horizontal position. For example, the ramps can optionally be integrated into the container as downwardly pivoting side panels that are rotatably attached at their bottom (proximal) edge to the fixed bottom edge of the rigid container frame or to the container floor panel.
(60) In still other embodiments, a panel that is to be used as a ramp can be rotatably attached along its proximal edge to a fixed portion of the container in a manner that permits that ramp panel to be raised past the vertical position and fold inward all the way to the floor of the container and lay flat against the floor panel when the container is in the closed position.
(61) Is some embodiments, the rigid frame and the side panels that are attached to the frame can be of metal construction, such as steel, although other metals are contemplated, such as aluminum, which offers the advantage of lighter weight. Still other materials such as any type of metal alloys, wood and PVC are also contemplated. In some embodiments, the containers are of hybrid construction that uses two or more materials in the construction of the containers. It is not intended that the invention be limited to any particular construction material or combination of materials.
(62) In some embodiments, a side panel that is non-fixedly attached to the rigid frame of the container, including both downwardly pivoting and upwardly pivoting side panels, is optionally fitted with one or more pulley system that facilitates the raising and lowering of the side panels. See the pulley system 255 in
(63) Type-1 and Type-2 Shade Containers
(64) The present disclosure provides detailed descriptions of various embodiments of the shade containers of the invention, for example, as described in the Examples. These include, but are not limited to, the type-1 and type-2 shade containers.
(65) In some aspects, a type-1 shade container contains, most generally, at least one side panel that rotates upwards into an elevated horizontal position on a hinge mechanism, thereby forming a shaded environment below, and further, does not contain any downwardly rotating side panels. In other embodiments, a type-1 shade container contains four side panels that each rotate upwards on a hinge mechanism, thereby forming the shaded environment below. In addition, either one or two of the upwardly rotating side panels in a type-1 shade container can optionally contain two additional slide-out shade inserts, thereby further enhancing the shaded area below the structure.
(66) The present disclosure also describes a second type of container, termed a type-2 shade container. Most generally, a type-2 shade container comprises at least one side panel that rotates downwards on a hinge mechanism into a horizontal position that is adjacent to the ground or floor level. In some embodiments, a type-2 shade container comprises the downwardly rotating side panel, and additionally, either one, two or three side panels that rotate upwards. Optionally, at least one of the upwardly-rotating side panels contains two additional slide-out shade inserts. In some embodiments, a type-2 container can comprise two downwardly-pivoting side panels, for example, on opposite faces of the container.
(67) Shade containers of the invention are not limited to the particular embodiments described herein. Although various embodiments of the type-1 and type-2 shade containers are described in detail in the Examples, drawings, and detailed description of the invention, it is not intended that the invention be limited to shade containers having these structures. One of skill will recognize that a shade container of the invention can be customized to any desired configuration, and can contain any number or combination of upwardly pivoting side panels, downwardly pivoting side panels, and supplemental extendable (sliding) shade elements. The design of a shade container can be optimized based on intended use. In still other embodiments, a shade container of the invention can comprise one or more fixed side panels that do not rotate in any aspect.
(68) In still other aspects, the shade containers of the invention can be used in partially-deployed positions. For example, a type-1 shade container containing four upwardly rotating side panels can be used by deploying only a subset of the four upwardly rotating side panels, such as only one panel, two panels or three panels. It is not intended that all four side panels of a type-1 shade container be raised for the deployed shade container to find use. Deployment of fewer than all four of the side panels may be optimal in situations such as where there is confined space to set up the shade container, in situations where protection from wind or rain is desired, in situations where the user may want some degree of privacy, or in situations where multiple shade containers are adjacent to each other or otherwise coupled together.
(69) Shade Container Modifications
(70) In some embodiments, the shade containers of the invention further contain electrical conduits and suitable electrical outlets and/or electrical connection inputs to permit electrical service inside the deployed container. For example, the interior of the container and/or the structural framework of the container can contain electrical wiring, outlets installed on the inside or outside of the container, circuit breakers, and control switches to regulate the distribution of the power to the various outlets or hardwired fixtures.
(71) With such wiring, the container can be connected to a suitable external power source, for example, a portable AC electric generator or a live AC power input. Suitable input connectors to accept the external power source can also be installed on the inside or outside of the containers. Alternatively, the container can be adapted to house its own DC battery power supply that can provide power to electrical systems that are connected to the container.
(72) Distributed AC or DC current in the container distributed to electrical outlets to hardwired electrical devices finds a variety of uses, for example, to power smoke detectors, cooking equipment, first-aid equipment, hear or air conditioning. In some embodiments, electrical power to the container finds particular use in powering an internal lighting system of any suitable type within the container. A lighting system can comprise internal wiring, light fixtures of any suitable type, and switches to control the lighting.
(73) In still other embodiments, the containers of the invention can optionally be fitted with plumbing conduits. For example, such plumbing can be used to provide running water within the shade container when the plumbing is connected to a suitable external water supply. Alternatively, the shade container can contain its own independent water tank to supply water within the open shade container through the integrated plumbing system.
(74) In still other embodiments, plumbing conduits and/or pipes and/or tubing is installed within the container or container structural framework for the distribution of gasses within the container, for example, such as oxygen, as might be useful when the containers are to be used as a first aid station or mobile medical facility. In other embodiments, piping for the distribution of propane or natural gas also finds use with the invention where the containers are adapted for cooking, food preparation, catering, or any type of food services. A piping system to distribute propane or natural gas and conduits to distribute electrical power can also be adapted to power suitable heating systems or air conditioning systems.
(75) In still other embodiments, the rigid container frame and other components of the shade container can incorporate channels or piping or tubing to allow the drainage of rain water.
(76) Modular Shade Systems
(77) In other embodiments of the invention, a plurality of shade containers are used in concert to create larger multi-container shade structures. Two or more shade containers act as modules to construct the multi-unit modular shade systems. This can be accomplished by using any of a variety of methods.
(78) It is contemplated that any two or more shade containers can be functionally coupled to form a modular shade system. Two or more shade containers are functionally coupled when they are joined, abutted, directly connected or indirectly connected by supplemental materials, such as by an overhead fabric shade system like a roller shade. When the two or more shade containers are functionally coupled by the use of supplemental materials such as by fabric shade material spanning from one container module to a second container module, one end of the supplemental shade material is fastened to the first container, and the opposite end of the shade material is attached to the second container module.
(79) I. Direct Coupling of Shade Container Modules
(80) In one embodiment, modular shade systems utilizes at least two adjacent shade containers that are directly coupled to each other to form the larger shade structure, as described in Example 5. One example of this direct coupling of shade containers is shown in
(81)
(82) As shown in
(83) After these panels are placed into their horizontal positions and abutting the respective adjacent container, they can optionally be fastened into place by any suitable means for temporarily securing the distal edges of the horizontal panels to the adjacent container, for example, such as by using any suitable type of hook, latch, bracket, fastener, nut and bold assembly, pegs or pins.
(84) As shown in
(85) It is not intended that this aspect of the invention describing direct-coupling of shade container modules to form multi-container shade systems be limited to the design shown in
(86) II. Indirect Coupling of Shade Container Modules
(87) In other embodiments, higher order shade structures comprising two or more functionally coupled shade containers can also be constructed by the use of supplemental shade elements that can span the distance between two containers, and where the containers serve as the anchors for the supplemental shading materials. This indirect functional coupling of shade container modules can use any number of type-1 or type-2 shade containers. In these embodiments as described in Example 3 (Tandem Modular Shade Systems) and Example 4 (Extended Modular Shade Systems), the sheltered areas include not only the areas directly beneath the containers, but also includes larger sheltered areas that lie between the two containers and below the supplemental materials that are attached to and spanning the distance between the containers.
(88) The use of two shade container modules and supplemental shading materials suspended between the modules to construct a tandem shade system is described in Example 3. Most generally, the supplemental shading material that is used to functionally couple the two shade container modules can be any suitable shading material, and can be either flexible, fabric-type of material such as canvas or nylon, or can be more rigid, such as rigid panels of wood or sheets of corrugated tin or aluminum, or a synthetic material such as plastic or fiberglass.
(89) When a fabric-type material such as canvas is used, it is preferably incorporated into a rolling shade, where the fabric can be conveniently coiled around a spool to facilitate deployment into an open position and disassembly into a closed position. A roller shade can be hand operated or motor driven. The shade material fabric roll that has been wound onto a spool or roller mechanism can be contained and protected in a housing that is installed on a first container module. The roller shade and/or roller shade housing can be installed on top of the fixed top panel of a container, to a top portion of the rigid frame, or can be installed anywhere on the container that will be suitably oriented and elevated when the container is in the open position so that after deployment of the shade element, the shade element is horizontally oriented and can provide a shaded area below.
(90) To deploy the roller shade system, one end of the shade material is unwound from the rolling mechanism and extended towards the second container module, where the extended end of the roller shade will be attached to the second container using any suitable attachment means, for example, by any combination of hooks, eyelets, rings, loops, or the such, that can be installed on the end of the fabric shade material and mated with a suitable complementary fastening means that is installed on the second shade container module.
(91) In one embodiment, for example, as shown in
(92) Another advantageous use of the type-1 and type-2 shade containers is in the design of extended modular shade systems that use three or more shade containers to construct an extended, higher-order shaded area, as described in Example 4. The design and application of these extended systems is similar to the tandem shade systems described in Example 3, except that the extended shade system incorporates three or more shade containers.
(93) Additional aspects of the invention are further described in the EXAMPLES and descriptions of the drawings, as provided below.
EXAMPLES
(94) The following examples are offered to illustrate, but not limit, the claimed invention. It is understood that various modifications of minor nature or substitutions with substantially similar components or materials will be recognizable to persons or ordinary skill in the art, and these modifications or substitutions are encompassed within the spirit and purview of this disclosure and within the scope of the invention.
Example 1
Design of a Type-1 Shade Container
(95) This example describes the design of a type-1 shade container. A type-1 container is characterized by a fixed top panel, a fixed bottom panel, and four pivoting side panels that each rotate upwards to a horizontal position, and further where two of those pivoting side panels (which are on opposite faces of the container) comprise two extendable, pull-out shade elements.
(96) Perspective views of a type-1 shade container 100 are shown in
(97)
(98)
(99) There are two types of upwardly pivoting side panels that form the type-1 shade container. One type of upwardly pivoting side panel houses two extendable shade elements within the structure of the side panel. When in the closed position, the extendable shade elements are recessed within the side panel. When one of these side panels is raised into the horizontal open position, the extendable shade elements are pulled outward from the side panel to increase the shaded area below the container. The two extendable shade elements is on a track system where the shade element can be easily pulled outward in shade mode, and then pushed back inward when the container is to be folded back into the closed cube position for storage mode. There are two such side panels 140 and 142 in the type-1 container, and they are positioned on opposite vertical faces of the container. The remaining two side panels 141 and 143 in the type-1 container do not contain any extendable shade elements, and these two side panels are installed on the remaining two opposite vertical faces of the container.
(100) As depicted in
(101) Top views of a fully opened type-1 container are provided in
(102) The structure and function of the side panels in a type-1 container can also be understood when viewed in lateral cross section.
(103)
(104) The general steps for opening and deploying a type-1 shade container are shown in
(105) The shade container is constructed around a rigid, immobile structural framework, typically constructed from steel. This is best illustrated in
(106) The rigid frame of the container serves as the anchor points for the side panels and other structures that are attached to the framework. For example, the upwardly pivoting side panels 140, 141, 142 and 143 are attached to a horizontal element on the rigid frame, or attached to the top panel 110, where the top panel is fixed to the rigid frame or is a component of the rigid frame. See
(107) When the type-1 shade container is in the open position, it can optionally utilize vertical support columns or poles 190, as shown throughout the drawings, for example,
(108) The type-1 shade container can optionally include one or more hydraulic arm system 180 to support the weight of an upwardly pivoting side panel, lock the panels into the horizontal position, and to facilitate the opening and closing of the side panels, as illustrated throughout the drawings. See, for example,
Example 2
Design of a Type-2 Shade Container
(109) This example describes the design of a type-2 shade container. A type-2 shade container shares many of the design features of the type-1 shade container type-2 container, but is characterized by having fewer than four upwardly pivoting side panels, and further where at least one one of the side panels is a downwardly pivoting side panel. The type-2 style of the shade container is depicted in the perspective views of
(110) Perspective views of a type-2 shade container 200 are shown in
(111) The type-2 shade container 200 comprises four side panels 240, 241, 243 and 250, a fixed top ceiling panel 210 and a fixed bottom floor panel 220. See
(112) There are three types of side panels that form the type-2 shade container. One of the side panels 240 of the type-2 container 200 is an upwardly pivoting side panel that contains two extendable shade elements 270 and 271, similar in design to that used in the type-1 container. See
(113) The type-2 container 200 contains two upwardly pivoting side panels 241 and 243 that do not contain any extendable shade elements, similar in design to those used in the type-1 container. These two panels 241 and 243 are installed on opposite vertical faces of the container.
(114) The top edges of each of the three upwardly pivoting side panels 240, 241 and 243 are attached to the top of the container structure by fastening to a horizontal element on the rigid frame, or fastening to the top panel 210, where the top panel is fixed to the rigid frame or has been integrated into the rigid frame. See
(115) Unlike the type-1 container, the type-2 container integrates one downwardly pivoting side panel 250. See
(116) A top view of a fully opened type-2 container is provided in
(117) The structure and function of the side panels in a type-2 container can also be understood when viewed in lateral cross section.
(118) In the open position, side panel 240 is rotated upwards to a horizontal position nearly coplanar with the top panel 210 (
(119) The downwardly pivoting side panel 250 can optionally be operated by use of a pulley system 255 that is installed inside the container, where the pulley system 255 allows the operator to safely and with a minimum of effort to lower and raise the downwardly pivoting side panel 250. See
(120) A lateral cross section of a type-2 container where the transect crosses side panels 241 and 243 would hypothetically look identical to the lateral cross section of a type-1 shade container where the transect of the container passes through side panels 141 and 143 in that type-1 container (see
(121) In the closed position, side panels 241 and 243 are disposed, but not fixed, about the rigid frame 282 of the container. In the open position, side panels 241 and 243 are rotated to a horizontal position nearly coplanar with the top panel 210 (
(122) When the type-2 shade container is in the open position, it can optionally utilize vertical support columns or poles 190, as shown throughout the drawings, for example,
(123) The type-2 shade container can optionally include one or more hydraulic arm system 180 to support the weight of an upwardly pivoting side panel 240, 241, 243, lock the side panel into the open position, and to facilitate the opening and closing of the side panels. See, for example,
(124) The type-2 shade container can optionally utilize one or more ramp, which can be either integrated and rotatably fastened to the container structure, or alternatively, can be entirely detachable and independent from the container structure.
Example 3
Tandem Modular Shade Systems
(125) Another application of the type-1 and type-2 shade containers is the simultaneous use of two or more shade containers to construct larger sheltered areas. In one embodiment as described in this example, the sheltered area includes not only the areas directly beneath the containers, but also includes larger sheltered areas that lie between the two containers. This is accomplished by the use of supplemental shade elements that can span the distance between two containers, and where the containers serve as the anchors for the supplemental shading materials. This example describes one configuration of a tandem modular shade system that uses two shade containers. The system uses one type-1 shade container and one type-2 shade container.
(126) The tandem shade systems of the invention use at least one rolling shade element 320. That rolling shade element 320 is installed typically on the top of either a type-1 or type-2 shade container. The examples herein utilize type-2 containers to install the rolling shade element 320.
(127)
(128) The rolling shade element 320 can be attached to the top panel 210 or to the structural framework of the container, for example by using attachment bolts 360, and is typically (but not exclusively) installed directly above the downwardly pivoting side panel 250 of a type-2 container 200. See
(129) One embodiment of a tandem modular shade system is depicted in
(130) The deployment of the rolling shade element 320 to create a tandem modular shade system is shown in a top view in
(131) Fabric shade material 332 is extended from the rolling shade element housings 340 on the type-2 container, towards the type-1 container (see
(132) The site of attachment means for attaching of the fabric shade material 332 to the recipient container is not particularly limited. In this present Example, the type-1 container is the recipient container. For example, the attachment can be made by using attachment structures that are located on the top edge of the structural framework (e.g., the rigid frame) of the container, on the top panel 110 of the container, on the edges of the opened horizontal side panels (e.g., 140, 141 or 143), or on the edges of the extendable shade elements (e.g., 170 and/or 171). The recipient type-1 container contains three sets of attachment structures in order to secure the fabric shade material being extended from the three rolling shade elements and housings 340 on the container 200. As shown in
(133) The fabric shade material 332 is fastened to the recipient container by any suitable fastening system that uses any suitable attachment means. The means for attachment is not particularly limited. In some embodiments, a fastening system will comprise fastening structures attached to the fabric shade material (i.e., shade material fastening structures) and complementary fastening structures installed on the recipient container (i.e., container fastening structures) that can mate with the fastening structures on the shade material. An effective fastening system comprises shade material fastening structures and compatible container fastening structures which can be mated to each other, resulting in the shade material effectively fastened to the recipient container. The type-1 container is thus modified to contain any suitable structure that is able to capture and secure the fabric material that has been extended from the type-2 container by means of any suitable fastening structures. The fastening structures can be of any design, for example, any combination of hooks, loops, eyelets, lockrings, or similar or functionally equivalent structures that are installed on the fabric edge and the recipient container.
(134) One example of a fabric shade fastening system 370 finding use with the invention is shown in
(135) When multiple rolling shade element housings 340 are installed on the same shade container, such as shown in
(136) In some embodiments, optional ramps 310 can be used adjacent to the floor panels of either one or both of the type-1 or type-2 containers that make up the tandem modular shade system in order to facilitate stepping into or out of the containers (e.g., see
Example 4
Extended Modular Shade Systems Using Rolling Shade Elements
(137) Another advantageous application of the type-1 and type-2 shade containers is in the design of extended modular shade systems that use three or more shade containers to construct a single, large shaded area. The design and application of these extended systems is similar to the tandem shade systems described in Example 3, except that the extended shade system incorporates three or more shade containers.
(138) The extended modular shade systems of the present example utilize two type-2 shade containers and one type-1 shade container.
(139) The recipient type-1 container 100 contains six sets of attachment structures in order to secure the six fabric shades being extended from the two type-2 containers 200. Each of the type-2 containers anchors three rolling shade elements. Thus, the single type-1 container 100 must contain six sets of attachment structures. In this configuration (
(140)
(141) The two type-2 containers 200 shown in
(142) This example describes two embodiments of extended modular shade systems of the invention, which are an L-shaped extended modular shade system and a linear extended modular shade system, where each system uses a total of three shade containers to form the extended shade areas. However, it is not intended that the invention be limited to these configurations, as other configurations are contemplated, including larger configurations that incorporate more than three shade containers. Other configurations in addition to the two specifically recited herein are within the scope of the invention.
Example 5
Directly Coupled Modular Shade Systems
(143) This Example describes an alternative embodiment in the design of modular shade systems that utilizes at least two adjacent shade containers that are directly coupled to each other to form a larger shade structure. One example of a direct coupling modular shade system is shown in
(144)
(145)
(146) After the two containers are positioned relative to each other, the downwardly pivoting side panel 412 from container B 410 and the upwardly pivoting side panel 402 from container A 400 are each deployed from their vertical closed positions into their open horizontal positions (not necessarily in that order).
(147)
(148) After the panels 402 and 412 are raised and lowered, respectively, into their horizontal positions abutting the adjacent container, they can optionally be physically secured into place or stabilized by physical attachment or connection to the adjacent container. For example, the downwardly pivoting side panel 412 from container B 410 can be secured to a lower horizontal portion of the rigid frame on container A 400, or can be attached to the bottom panel of container A 400. Similarly, the upwardly pivoting side panel 402 from container A 400 can be secured to an upper horizontal portion of the rigid frame on container B 410, or can be attached to the top panel of container B 410.
(149) For example, the deployed panels 402 and 412 can be fastened to the adjacent container by any suitable means for temporarily securing the distal edges of side panels 402 or 412 to the adjacent container, for example, such as by physically resting the side panels on a surface of the opposing container, or can be secured by using any suitable type of attachment, for example, by hook, eyelets, latch, bracket, fastener, nut and bold assembly, pegs, clamps, or holes with corresponding pins.
(150)
(151)
(152) Furthermore, but not shown in the drawings of
(153) Furthermore still, a side panel that is upwardly pivoting as used in the present example can optionally comprise extendable shade elements that can be deployed from within the side panel, for example, as depicted in
(154) It is not intended that this aspect of the invention be limited to the design shown in
(155) Also for example, it is not intended that the invention be limited to the use of a type-2 shade container having a downwardly pivoting side panel to form a lower floor panel that lies below the shaded area as shown in
(156) Furthermore still, arrays of three or more shade containers of any type can be coupled in the manner generally described in this example to form still larger modular shade systems, for example, analogous to the arrays of three or more shade containers shown in
(157) It is contemplated that any two or more shade containers can be functionally coupled to form a modular shade system. Two or more shade containers are functionally coupled when they are abutted (and at least touching in one aspect), physically joined in any manner, connected or tethered to each other in any manner, indirectly connected by supplemental materials such as by an overhead fabric shade system like a roller shade. When the two or more shade containers are functionally coupled by the use of supplemental materials such as a fabric shade material spanning from one container module to a second container module, one end of the supplemental shade material is fastened to the first container, and the opposite end of the shade material is attached to the second container module.
(158) While the foregoing disclosure has been described in some detail for purposes of clarity and understanding, it will be clear to one skilled in the art from a reading of this disclosure that various changes in form and materials can be made without departing from the scope of the invention. It is to be understood that the invention is not limited to any of the specifically recited materials or components recited herein, where similar or functionally equivalent materials and components can be substituted and used in the practice of the invention, and remain within the scope of the claimed invention. It is understood that the description and terminology used in the present disclosure is for the purpose of describing particular embodiments of the invention only, and it is not intended that the invention be limited solely to the embodiments described herein.
(159) As used in this specification and the appended claims, singular forms such as a, an and the include plural referents unless the content clearly dictates otherwise. All industry and technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art or industry to which the invention pertains, unless defined otherwise.
(160) All publications, patents, patent applications, and/or other documents cited in this application are incorporated by reference in their entirety for all purposes to the same extent as if each individual publication, patent, patent application, and/or other document were individually indicated to be incorporated by reference for all purposes.