Hammering device

Abstract

Hammering device functioning with pressure fluid of a hydraulic arrangement which hammering device comprises a body (16), (19) which can be attached to a working machine on which machine a hammering mass (3) is adjusted to be resting and to be moving which hammering mass is moved into a hammering position with the help of hydraulic pressure by directing the pressurized fluid into the ring-shaped, first chamber space (6) wherein the hammering mass (3) when it is moving into a hammering position compresses gas in the chamber space (K1) located at the first side of the hammering mass (3) and in order to perform the hammering movement with the hammering mass (3) to the hammering element (5), (27) the flow of hydraulic pressure is blocked to the first chamber space (6) and the access for pressure fluid is allowed away from the first chamber space (6) with the help of the valve (2). In order to remove the pressure fluid fast from the first chamber space (6) the ring-shaped, second chamber space (7) is adjusted to be an extension for the first chamber space (6) and a ring-shaped valve (2) which comprises a closing ring is adjusted between the mentioned chamber spaces (6), (7) the port of which valve is formed of a group of holes which holes are located in the mentioned closing ring.

Claims

1. A hammering device which can be attached to a working machine, the hammering device comprising: a body, a moving hammering piston inside the body, a hammering element, a gas filled chamber space at a first side of the hammering piston, a first ring-shaped chamber space around the hammering piston, a second ring-shaped chamber space around the hammering piston and axially in line with the first ring-shaped chamber space and a ring-shaped valve between the first ring-shaped chamber space and the second ring-shaped chamber space, the valve comprising a group of holes, whereby feeding pressure fluid to the first ring-shaped chamber space moves the hammering piston to a hammering position the hammering piston thereby compressing gas in the gas filled chamber space, thereafter blocking the feeding of the pressure fluid to the first ring-shaped chamber space and opening the valve allows the pressure fluid to flow from the first ring-shaped chamber space to the second ring-shaped chamber space thereby causing the hammering piston to perform a hammering movement to the hammering element and the movement of the hammering piston being arranged to change volumes of the first and second ring-shaped chamber spaces.

2. Hammering device according to the claim 1, characterized in that during the impact the second chamber receiving the pressure fluid expands in the same proportion as the first chamber is getting smaller.

3. Hammering device according to the claim 1, characterized in that the valve is an element which is attached to the body wherein the group of holes of which valve can be closed and opened by rotating a ring-shaped with holes equipped closing device to close and open said group of holes.

4. Hammering device according to the claim 1, characterized in that when the pressure fluid is being directed into the first chamber space, the valve stays closed and an exit is opened for the pressure fluid from the second chamber space.

5. A hammering device which can be attached to a working machine and which creates impacts in two directions, the hammering device comprising: a body, a moving-hammering piston inside the body, a hammering element, a first gas filled chamber space at a first side of the hammering piston, a second gas filled chamber space at a second side of the hammering piston, a first ring-shaped chamber space around the hammering piston, a second ring-shaped chamber space around the hammering piston and axially in line with the first ring-shaped chamber space and a ring-shaped valve between the first ring-shaped chamber space and the second ring-shaped chamber spaces, the valve comprising a group of holes, whereby feeding pressure fluid to the first ring-shaped chamber space moves the hammering piston to a first hammering position the hammering piston thereby compressing gas in the first gas filled chamber space, thereafter blocking the feeding of the pressure fluid to the first ring-shaped chamber space and opening the valve allows the pressure fluid to flow from the first ring-shaped chamber space to the second ring-shaped chamber space thereby causing the hammering piston to perform a hammering movement to the hammering element, feeding pressure fluid to the second ring-shaped chamber space moves the hammering piston to a second hammering position the hammering piston thereby compressing gas in the second gas filled chamber space, thereafter blocking the feeding of the pressure fluid to the second ring-shaped chamber space and opening the valve allows the pressure fluid to flow from the second ring-shaped chamber space to the first ring-shaped chamber space thereby causing the hammering piston to perform a hammering movement to the hammering element, and the movement of the hammering piston being arranged to change volumes of the first and second ring-shaped chamber spaces.

6. Hammering device according to the claim 5, characterized in that during the impact the second chamber receiving the pressure fluid is expanding in the same proportion as the first chamber is getting smaller.

7. Hammering device according to the claim 5, characterized in that the gas, which is located in the chamber space can be moved into a chamber space with the help of a valve arrangement and the moving of the hammering piston and correspondingly can be returned into the chamber space.

8. Hammering device according to the claim 5, characterized in that gas spaces are adjusted inside the body, next to the chamber spaces being separated by the flange parts of the hammering element which gas spaces attenuate the empty impacts of the shaft bar and function as gas spaces which store hammering energy for the shaft bar.

Description

(1) In the following the invention is described more detailed by referring to the accompanying drawings in which

(2) FIG. 1 shows a hammering device according to the invention as a side view when the outermost attachment body is opened.

(3) FIG. 2 shows the device of the FIG. 1 as a side view when the attachment body and cylinder body are opened.

(4) FIG. 3 shows the driving head of the valve as a section view.

(5) FIG. 4 shows the ring valve, a section view B-B.

(6) FIG. 5 shows a hammering device which hits in one direction as a section view.

(7) FIG. 6 shows another device which hits in one direction.

(8) A hammering device which can be attached to a working machine with an attachment part 18 is shown in the FIG. 1 which hammering device comprises a attachment body 19 and a body of the hammering device 16 which is adjusted inside it with the help of a rubber damper 27.

(9) The same hammering device is shown in the FIG. 2 as a section view in which case a cylindrical body of the hammering device 16 comprises a hammering piston 3 inside it as a hammering mass and it this case comprises a shaft bar 5 which is directed through a hammering piston 3 which shaft bar directs the impacts to be created out of the device. The hammering mass/piston 3 is sealed onto the inner surface of the body of the hammering device 16. A ring-shaped chamber space is formed for the side part of the hammering piston 3 by decreasing the size of the diameter which chamber space is divided into two chamber space 6 and 7 with the help of a valve 2 which is attached to the body of the hammering device 16. The shaft bar 5 comprises two flange parts 8 and 12 which are sealed onto the inner surface of the body of the hammering device 16 and the mentioned flanges 8, 12 divide the inner space of the body of the hammering device 16 further into chambers K1, K2, K3 and K4. These chambers can be filled with gas. Hydraulic pressure fluid is led in a controlled way into the chamber spaces 6 and 7 through a valve 1 and out of the chamber spaces as a return flow.

(10) The hammering device functions as a unit which hits downwards by directing the pressure, which lifts the hammering piston 3 upwards, from the valve 1 to the chamber space 6. At the same time the pressure fluid is being allowed to burst out from the chamber space through a valve 1. When the hammering piston 3 is being lifted, the gas is compressed in the chamber K1 and at the same time also in the chamber K2 and also the shaft bar 5 rises a little bit. With the help of the working machine the hammering device is being pressed or it is let to be pressed against the target in such a way that the lower end of the shaft bar 5 will be attached to the target of the impact. With a regulated pressure of the chamber K1 the functioning of the valve 1 is changed to block the feeding into the chamber space 6. At the same time a ring-shaped valve 2 is being opened between the chamber spaces 6 and 7 in which case the pressure of the gas in the chambers K1 and K2 suddenly pushes the hammering piston 3 downwards and it hits the shaft bar to the flange 8. The valve 2 lets the hydraulic fluid to flow from a chamber space 6 which is suddenly getting smaller to a correspondingly expanding chamber space 7. A part of the hydraulic fluid returns through the valve 1 into the fluid container, but the largest part of the liquid moves through the valve 2 into the expanding chamber 7 which expands in the same proportion as the chamber 6 is getting smaller. The hammering piston 3 hits the flange 8 before the movement play of the hammering plunger 3 finishes. The device hits again when the hammering piston is being lifted up again with the help of the pressure which is directed to the chamber space 6.

(11) The impacts upwards occur by being controlled with the valve 1 by directing the hammering piston 3 down with the help of a hydraulic pressure which is directed into the chamber space 7 in which case the hammering piston at the same time compresses the gases of the chambers K3 and K4 into a high pressure to be the loading energy for the impact. However before the changing of the hammering direction the gases of the chamber K1 must be led into the chamber K3 for the most part. This can be done by directing the hammering piston 3 so high and directing such a great pressure into the chamber K1 that the valve 10, which is adjusted to become open with a pressure which is greater than in normal use, becomes open and lets the most part of the gas of the chamber K1 into the chamber K3 from the side of the arm of the shaft bar 5. In this way the needed, greater gas volume is being changed into the chamber K3. When the hammering direction is being returned, the gas is being led correspondingly back into the chamber K1 through a valve 11 which is being opened with a certain pressure.

(12) The valve 2 according to the invention is shown in the FIGS. 3 and 4 which in this example is a valve which comprises a closing ring which is equipped with holes in which case the closing ring is being controlled by rotating it between two fixed rings 23, 24 which are attached to the body of the hammering device 16. In the fixed rings 23, 24 the holes are divided to have the same distance from each other as in the closing ring. The valve 2 is open when the closing ring is being rotated in such a way that the holes are at the same location. The valve 2 is closed by rotating the closing ring in such a way that the unbroken necks of the closing ring are at the location of the holes of the fixed rings.

(13) The FIG. 4 shows the upper, fixed ring 24 which has holes (circles) which are shown with a unitary line. The holes of the closing ringevery second holeare shown with dashed lines. The valve 2 is closed in the section view picture 4. The closing ring is being rotated with the help of a double action hydraulic cylinder 25 which is located in the part 22 which cylinder is adjusted to rotate the closing ring between the rings 23, 24 with the help of a arm 28. The sliding surfaces of all the rings are polished and are located against each other with an accurate fit in which case the leakages have been minimized. The opening of the valve can be performed quickly and the pressure shocks, too, are limited only at the surroundings of the valve.

(14) FIG. 5 shows a device which is modified from the hammering device of the FIG. 2 and hits in one direction. The chambers K1 and K2 function as gas spaces. The valves 10 and 11 are not needed.

(15) A percussion hammer which hits downwards is shown in the FIG. 6 to which percussion hammer a valve 2 according to the invention has been adapted. There are essentially less flow losses in the holes of the valve 2 during the hammering movement of the hammering piston 3 than in the known structures in which the liquid must be removed fast out of the cylinder through a piping and even the resistance of the valve is present. The hammering piston 3 hits directly to the tool 27.