Cable connector and conductive terminal thereof

Abstract

A cable connector includes a metal housing, conductive terminals, and contact members. The metal housing includes a first end and a second end opposite to the first end. An accommodation space is formed for communicating with the first end and the second end. The conductive terminals are configured to clamp cables, and each conductive terminal includes a clamp portion, a containing portion, and an engaging portion. The clamp portion and the engaging portion are disposed at two ends of the containing portion, respectively. At least one slot is formed on the engaging portion. Each contact member passes through the accommodation space from the first end and is inserted into the engaging portion. An outside surface of the contact member contacts an inner surface of the engaging portion by making surface-to-surface contact, thereby reducing a resistance value to permit efficient power transmission.

Claims

1. A cable connector, adapted for connecting a cable, the cable connector comprising: a metal housing having a first end and a second end opposite to the first end, an accommodation space being formed for communicating with the first end and the second end; at least one conductive terminal for clamping the cable, the conductive terminal having a containing portion and an engaging portion, the engaging portion being directly in contact with one end of the containing portion, wherein at least one slot is formed on the engaging portion; at least one contact member, passing through the accommodation space from the first end and inserted into the engaging portion, wherein at least a portion of an outside surface of the contact member is in surface-to-surface contact with an inner surface of the engaging portion; and a wire-fixing block received in the second end, wherein the containing portion is partially disposed inside the wire-fixing block, and the engaging portion is fully disposed outside of the wire-fixing block.

2. The cable connector of claim 1, wherein the conductive terminal further includes a clamp portion and an enclosing portion connected to the clamp portion, wherein the clamp portion is disposed at the other end of the containing portion opposite to the engaging portion and is partially disposed inside the wire-fixing block, and the enclosing portion includes two extension arms for fastening a cable core of the cable.

3. The cable connector of claim 1, wherein a diameter of the containing portion is greater than or equal to a diameter of the engaging portion, and at least one protrusion protrudes from a surface of the clamp portion.

4. The cable connector of claim 1, wherein a foolproof portion is disposed on an outer surface of the first end.

5. The cable connector of claim 1, wherein the containing portion and the engaging portion are circular, and the contact member is of cylindrical shape.

6. The cable connector of claim 1, wherein the each of two sides of the wire-fixing block includes a plurality of barriers, a positioning trench is formed between two adjacent barriers for positioning the conductive terminal.

7. The cable connector of claim 6, further comprising an insulation covering, wherein the insulation covering includes a bottom, and the second end and the wire-fixing block are in contact with the bottom.

8. The cable connector of claim 6, wherein the metal housing includes a stop wall therein, and the cable connector further comprising: a waterproof washer disposed adjacent to the wire-fixing block and in contact against the stop wall, the waterproof washer being provided with at least one through hole, the conductive terminal passing through the through hole.

9. The cable connector of claim 8, wherein the second end includes an engagement hole, and an end face of at least one of the barriers is disposed with an engagement point for engaged with the engagement hole.

10. The cable connector of claim 8, wherein the containing portion further includes at least one pair of barb portions and bumps, the waterproof washer is in contact with one end of the barb portion, and the wire-fixing block is disposed between the waterproof washer and the bottom.

11. The cable connector of claim 1, wherein at least one of the contact members further includes a root portion, the root portion is inserted in the engaging portion, and at least one of the contact members protrudes out of the metal housing from the first end.

12. The cable connector of claim 11, wherein a diameter of the root portion is greater than or equal to a diameter of the engaging portion.

13. A cable connector, adapted for connecting a cable, the cable connector comprising: a metal housing having a first end and a second end opposite to the first end, an accommodation space being formed for communicating with the first end and the second end; at least one conductive terminal for clamping the cable, the conductive terminal having a containing portion and an engaging portion, the engaging portion being disposed at one end of the containing portion respectively, wherein at least one slot is formed on the engaging portion; at least one contact member, passing through the accommodation space from the first end and inserted into the engaging portion, wherein at least a portion of an outside surface of the contact member is in surface-to-surface contact with an inner surface of the engaging portion; a wire-fixing block received in the second end, each of two sides of the wire-fixing block including a plurality of barriers, a positioning trench being formed between two adjacent barriers for positioning the conductive terminal, and an insulation covering, wherein the insulation covering includes a bottom, and the second end and the wire-fixing block are in contact with the bottom.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The disclosure will become more fully understood from the detailed description and the drawings given herein below for illustration only, and thus does not limit the disclosure, wherein:

(2) FIG. 1 is an exploded view of the cable connector of the present invention;

(3) FIG. 2 is a perspective view of the cable connector of the present invention;

(4) FIG. 3 is a schematic view illustrating the cable connector inserted into a socket according to one embodiment of the present invention;

(5) FIG. 4 is a cross-sectional view of the cable connector of the present invention; and

(6) FIG. 5 is a perspective view of the conductive terminal of the present invention.

DETAILED DESCRIPTION

(7) Detailed descriptions and technical contents of the present invention are illustrated below in conjunction with the accompany drawings. However, it is to be understood that the descriptions and the accompany drawings disclosed herein are merely illustrative and exemplary and not intended to limit the scope of the present invention.

(8) Referring to FIGS. 1 to 4, the present invention provides a cable connector 100 (i.e. a male part) connected with a plurality of cables 30 and electrically connected to a socket 20 (i.e. a female part) of a power supply device 10. Referring to FIGS. 1 and 2, the cable connector 100 includes a metal housing 110, a plurality of conductive terminals 200, and a plurality of contact members 130. The metal housing 110 includes a first end 112 and a second end 114 opposite to the first end 112. An accommodation space 120 is formed for communicating with the first end 112 and the second end 114. The metal housing 110 further includes a foolproof portion 116 and a plurality of engagement holes 150 on the second end 114.

(9) Referring to FIG. 3, it is preferable that the foolproof portion 116 is protrudingly disposed on an outer surface of the first end 112. The socket 20 is provided with a joint portion 50 corresponding to the foolproof portion 116. In other words, the protruding foolproof portion 116 is inserted into the joint portion 50 concavely disposed in the socket 20. However, in other different embodiments, the foolproof portion 116 and the joint portion 50 have complementary shapes which are interchangeable. Therefore, the foolproof portion 116 and the joint portion 50 can prevent incorrect insertion (i.e. providing foolproof protection).

(10) Each of the conductive terminals 200 clamps a respective one of the cables 30. At least one of the conductive terminals 200 includes a containing portion 210, a clamp portion 220, and an engaging portion 240. The clamp portion 220 and the engaging portion 240 are disposed at two ends of the containing portion 210 respectively. At least one slot 250 is formed on the engaging portion 240. At least one of the contact members 130 passes through the accommodation space 120 from the first end 112 and is inserted into the engaging portion 240. At least a portion of an outside surface of the at least one of the contact members 130 is in surface-to-surface contact with an inner surface of a respective one of the engaging portions 240.

(11) The at least one of the contact members 130 further includes a root portion 140. The root portion 140 is inserted in a respective one of the engaging portions 240, and a portion of the at least one of the contact members 130 protrudes out of the first end 112. As shown in FIG. 1, a diameter of the root portion 140 is greater than or equal to a diameter of the corresponding engaging portion 240 in which the root portion is inserted, so that an outer surface of the root portion 140 is in surface-to-surface contact with an inner surface of the corresponding engaging portion 240. Furthermore, the containing portion 210 and the engaging portion 240 are circular, the root portion 140 of the contact member 130 is of cylindrical shape, and the outer surface of the root portion 140 of the contact member 130 is in surface-to-surface contact with the inner surface of the engaging portion 240. By utilizing the at least one slot 250, the engaging portion 240 has a certain flexibility when contacting the root portion 140. Therefore, the present invention effectively reduces a resistance value and permits efficient and smooth power transmission by making surface-to-surface contact.

(12) As shown in the figures, the present embodiment further includes an insulation covering 300, the insulation covering 300 encloses the metal housing 110 from the second end 114 to the first end 112 and exposes a portion of the first end 112 to facilitate taking, plugging or unplugging the cable connector 100 by a user, and meanwhile providing an insulation effect.

(13) As shown in the embodiment of FIG. 1 and FIG. 4, the conductive terminal 200 further includes an enclosing portion 230 connected to the clamp portion 220. At least one of the clamp portions 220 clamps a cable core 32 of one of the cables 30. The enclosing portion 230 includes two extension arms 232 for fastening the cable core 32 of one of the cables 30. A diameter of the containing portion 210 is greater than or equal to a diameter of the engaging portion 240. At least one protrusion 222 protrudes from a surface of the clamp portion 220. The protrusion 222 can enhance fastening the cable core 32 of the cable 30.

(14) In the present embodiment, the cable connector 100 further includes a wire-fixing block 400 accommodated in the second end 114 and a waterproof washer 500 disposed adjacent to the wire-fixing block 400. Each of two sides of the wire-fixing block 400 includes a plurality of barriers 410. A positioning trench 420 is formed between at least two adjacent barriers 410 for positioning a respective one of the conductive terminals 210. According to the embodiment shown in FIGS. 1 and 2, an end face of a portion of the barriers 410 is disposed with an engagement point 430 for engaged with the engagement hole 150 of the metal housing 110, so that the conductive terminals 200 can be firmly secured to the metal housing 110 by means of the wire-fixing block 400.

(15) Moreover, referring to FIG. 4, the metal housing 110 includes a stop wall 118 therein for making contact against the waterproof washer 500. The wire-fixing block 400 is disposed between the waterproof washer 500 and the bottom 310. The containing portion 210 further includes two barb portions 212 and two bumps 214. The two barb portions 212 are disposed close to the engaging portion 240 relative to the two bumps 214. One end of each of the two barb portions 212 is in contact against the waterproof washer 500. The waterproof washer 500 is provided with a plurality of through holes 510 for insertion of the conductive terminals 200. The two bumps 214 are disposed close to the clamp portion 220 relative to the two barb portions 212 for fastening the wire-fixing block 400.

(16) Referring to FIG. 5, in another broad embodiment, the present invention further provides a conductive terminal 200 which comprises a containing portion 210, a clamp portion 220, an enclosing portion 230, and an engaging portion 240. The clamp portion 220 is connected to one side of the containing portion 210 and includes at least one protrusion 222 for clamping a respective one of the cables 30. The enclosing portion 230 is connected to the clamp portion 220 and includes two extension arms 232 for fastening each of the cables 30. The engaging portion 240 is connected to the other side of the containing portion 210, and the engaging portion 240 includes at least one slot 250.

(17) In the present embodiment, the containing portion 210 and the engaging portion 240 are preferably of circular cross section. The containing portion 210 further includes two barb portions 212 close to the engaging portion 240 and includes two bumps 214 close to the clamp portion 220. It is preferable that the two barb portions 212 are symmetrically disposed with respect to each other, and the two bumps 214 are symmetrically disposed with respect to each other. It is preferable that a diameter of the containing portion 210 is greater than a diameter of the engaging portion 240. However, in other embodiments, the diameter of the containing portion 210 can also be equal to the diameter of the engaging portion 240.

(18) Furthermore, the slot 250 preferably extends from one side of the containing portion 210 to an end edge of the engaging portion 240. There are preferably two slots 250 symmetrically disposed at two sides of the engaging portion 240 so as to provide a certain flexibility for the contact member (not illustrated) inserted therein. Both of the enclosing portion 230 and the clamp portion 220 are able to clamp the cable core 32 of the cable 30, so that the power can be transmitted to each of the contact members 130.

(19) It is to be understood that the above descriptions are merely the preferable embodiments of the present invention and are not intended to limit the scope of the present invention. Equivalent changes and modifications made in the spirit of the present invention are regarded as falling within the scope of the present invention.