Component for the detection of electromagnetic radiation in a range of wavelengths and method for manufacturing such a component
09705015 ยท 2017-07-11
Assignee
Inventors
Cpc classification
G01J5/024
PHYSICS
International classification
H01L31/0232
ELECTRICITY
H01L31/18
ELECTRICITY
Abstract
A component intended for the detecting and/or the measuring of an electromagnetic radiation in a first range of wavelengths. The component includes a support including at least one first structure and a reception face in order to receive the electromagnetic radiation; an optical filter of the band-pass type in the first range of wavelengths arranged on the reception face of the support. The optical filter includes an adaptation zone covering the reception face of the support and with a refractive index less than 2; a first metal layer covering the adaptation zone and including regularly distributed through-holes. Each one of the through-holes contains a filling material.
Claims
1. A component for detecting and/or measuring of a first electromagnetic radiation in a first range of wavelengths included in an infrared and visible range, the first range of wavelengths being centred around a wavelength , the component comprising: a support comprising a reception face in order to receive the first electromagnetic radiation and at least one first structure to absorb the first electromagnetic radiation; and an optical filter of which at least one first portion associated with the first structure is of the band-pass fitter type in the first range of wavelengths, the optical filter being arranged on the reception face of the support in such a way as to filter the first electromagnetic radiation transmitted to the support, the optical filter comprising: an adaptation zone covering at least partially the reception face of the support, the adaptation zone having a refractive index in the first range of wavelengths which is less than 2, and a first metal layer covering the adaptation zone and comprising first through-holes distributed and dimensioned so that the metal layer forms a frequency selective surface, wherein each one of the first through-holes contains a filling material of which the refractive index in the first range of wavelengths is greater than 2.
2. The component according to claim 1, wherein the first through-holes are regularly distributed in the first metal layer.
3. The component according to claim 1, wherein in each one of the first through-holes a spacing is provided between the metal layer and the filing material, the spacing being configured to have a refractive index in the first range of wavelengths less than 2 by containing an interface material having the refractive index.
4. The component according to claim 3, wherein the spacing is configured to have the refractive index in the first range of wavelengths less than 2 by containing the interface material, and wherein the interface material is also positioned between the filling material and the adaptation zone.
5. The component according to claim 3, wherein the spacing is configured to have the refractive index in the first range of wavelengths less than 2 by containing the interface material, and wherein the interface material is selected in a group comprising silicon dioxides silicon nitrides.
6. The component according to claim 1, wherein the adaptation zone is formed by a second hollow space.
7. The component according to claim 1, wherein the optical filter further comprises: a second metal layer, said second metal layer comprising second through-holes according to a configuration that is substantially identical to the first through-holes of the first metal layer, with the second through-holes also containing the filling material, the first and the second metal layer being separated from one another by a distance d by a first hollow space, with the distance d satisfying the following inequalities:
8. The component according to claim 7, wherein the distance d separating the first and the second metal layer is substantially equal to
9. The component according to claim 1, wherein the filling material is a material selected in a group comprising silicon, germanium, zinc sulphide and lead telluride.
10. The component according to claim 1, wherein the component is adapted to furthermore detect a second electromagnetic radiation in a second range of wavelengths included in the infrared and visible range, the component comprising furthermore at least one second structure for the detection of the second electromagnetic radiation, the optical filter comprising at least one second portion associated Ti the second structure and the optical filter is of the band-pass filter type in the second range of wavelengths.
11. The component according to claim 1, wherein in each one of the first through-holes a spacing is provided between the metal layer and the filing material, the spacing being devoid of material.
12. A method for manufacturing a component for detecting of a first electromagnetic radiation in a first range of wavelengths included in an infrared and visible range, the first range of wavelengths being centred around a wavelength , the method comprising: supplying of a support comprising at least one first structure configured to detect electromagnetic radiations and a reception face in order to receive the first electromagnetic radiation; forming of an adaptation zone covering at least partially the reception face of the support and having a refractive index in the first range of wavelengths which is less than 2; and forming of a first metal layer covering the adaptation zone and comprising first through-holes distributed and dimensioned in order to form a frequency selective surface, with each one of the through-holes containing a filling material of which the refractive index in the first range of wavelengths is greater than 2.
13. The method of manufacturing according claim 12, wherein during the step of forming of the first metal layer, the first through-holes are regularly distributed in the first metal layer.
14. The method of manufacturing according to claim 12, wherein at least one of the steps of forming the first metal layer and a step of forming second metal layer comprises the following sub-steps: depositing of the filling material in such a way as to delimit with the filling material at least partially the through-holes of the first or second metal layer, depositing of a layer of a metal material in such a way as to fill spaces left free by the filling material in order as such to form the first metal layer.
15. The method of manufacturing according to claim 14, wherein during the step of depositing of the filling material, the depositing is carried out in such a way that the filling material is surrounded by an interface material which defines, during the depositing of the metal material, a spacing between the first metal layer and the filling material.
16. A method for manufacturing a component for detecting of a first electromagnetic radiation in a first range of wavelengths included in an infrared and visible range, said first range of wavelengths being centred around a wavelength , the method comprising the following steps: forming of a first metal layer, with the first metal layer comprising of the first through-holes distributed and dimensioned in order to form a frequency selective surface, with each one of the through-holes containing a filling material of which a refractive index in the first range of wavelengths is greater than 2; forming of an adaptation zone on the first metal layer in such a way that the adaptation zone is covered by the first metal layer, the adaptation zone having a refractive index in the first range of wavelengths which s less than 2; supplying of a support comprising at least one first structure to absorb the first electromagnetic radiation and a reception face in order to receive the first electromagnetic radiation or of a portion of the support for the forming of the support and comprising the reception face of the support; transferring of the adaptation zone, the first metal layer and a sacrificial substrate on the reception face in such a way that the adaptation zone covers at least partially the reception face; and suppressing at least partially the sacrificial substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) This invention shall be better understood when reading the description of embodiments, provided solely for the purposes of information and in a non-limiting manner, in reference to the annexed drawings wherein:
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(17) Identical, similar or equivalent portions of the various figures bear the same numerical references so as to facilitate the passing from one figure to another.
(18) The various portions shown in the figures are not necessarily shown according to a uniform scale, in order to make the figures more legible.
(19) The various possibilities (alternatives and embodiments) must be understood as not being exclusive of one another and can be combined together.
DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
(20)
(21) Such a component 1 according to this first embodiment is intended for the detection and/or the measuring of an electromagnetic radiation in a first range of wavelengths included in the infrared and visible range.
(22) Such a component 1 according to the invention is more particularly dedicated to the detection of radiation in a first range of wavelengths included in the infrared range. Note the infrared range is divided into three sub-domains that are the near-infrared range between 1 and 3 m, the mid-infrared range between 3 and 5 m and far-infrared corresponding to the wavelengths between 8 and 14 m.
(23) Such a component 1 comprises: a support 10 comprising a first and a second structure 111, 112 both able to absorb electromagnetic radiation and a reception face 121 in order to receive the electromagnetic radiation, an optical filter 20 of the band-pass type in the first range of wavelengths, the optical filter being arranged on the reception face of the support 10 in such a way as to filter the electromagnetic radiation transmitted to the support 10.
(24) The support 10 comprises, as shown in
(25) The substrate 100 is a conventional semiconductor substrate wherein is arranged the reading electronics of the first and second structures 111, 112. Conventionally the substrate 100 can be a substrate made of silicon.
(26) The first and the second structure 111, 112, are both structures of the bolometer type. The first and the second structure 111, 112 both comprise a reading circuit, not shown, and an active surface through which they are referenced in
(27) As such structures 111, 112 are known to those skilled in the art, they are not described more precisely in this document.
(28) The cover 120 makes it possible to encapsulate the active surfaces of the first and second structures 111, 112 in such a way as to define a protective atmosphere for the active surfaces of the latter. The cover 120 is carried out in a material that is at least partially, and preferentially totally, transparent in the first range of wavelengths. As such in the framework of the first embodiment shown in
(29) The cover has a refractive index in the first range of infrared wavelengths which is generally between 2 and 4, even between 2.5 and 3.5 or 2.6 and 3.
(30) The cover 120 has the reception face 121 of the support 10.
(31) The optical filter 20 is arranged on the support in contact with the reception face 121.
(32) The optical filter 20 comprises: a bonding layer 210, an adaptation zone 220 covering at least partially the reception face of the support 20, with the adaptation zone 220 being fixed to the reception face 121 by means of the bonding layer 210, a first metal layer 230 covering the adaptation zone 220 and comprising first through-holes 231 regularly distributed and dimensioned so that the first metal layer 230 forms a frequency selective surface.
(33) The bonding layer 210 is made from a material that is at least partially transparent in the first range of wavelengths and preferentially transparent in this same first range of wavelengths. The bonding layer 210 has a refractive index less than that of the cover. As such the material of the bonding layer 210 can be a material having a refractive index less than 2, even less than 1.7.
(34) As such, this material of the bonding layer 210 can be, for example, an epoxide polymer such as the epoxide polymer marketed by EPO-TEK under the reference EPO-TEK 360. Indeed, such a material of the bonding layer 210 has a refractive index in the visible range substantially equal to 1.5.
(35) The bonding layer 210 can be relatively thick and as such be between 100 nm and 1.5 m, even between 300 nm and 1 m. Conventionally, the bonding layer can be, for example, of a thickness of 300 nm.
(36) The bonding layer 210 makes it possible to fix the adaptation zone 220 to the reception face 121 of the support 10. As such the adaptation zone 220 covers the reception face 121 of the support 10.
(37) The adaptation zone 220 has the form of a layer and can as such also be referred to as adaptation layer. The adaptation zone is carried out in a material that is at least transparent in the first range of wavelengths and preferentially transparent in this same first range of wavelengths. The adaptation zone 220, in such a way as to provide a refractive index symmetry around the first metal layer 230 forming a frequency selective surface, has a refractive index less than or equal to 2 and preferentially less than 1.7, or 1.5 even less than 1.2 or further substantially equal to 1.
(38) As such, the adaptation zone 220 can be made in a material selected in the group comprising silicon dioxide SiO.sub.2 and silicon nitride Si.sub.3N.sub.4. The thickness of the adaptation zone 220 is between 50 nm and 1.5 m and preferentially between 150 nm and 600 nm.
(39) For example, the thickness of the adaptation zone 220 can be between 250 and 350 nm for a first range of wavelengths comprised in the mid-infrared range and between 550 and 650 nm for a first range of wavelengths comprised in the far-infrared range.
(40) The first metal layer 230 covers the adaptation zone 220.
(41) The first metal layer 230 has a thickness greater than the skin thickness in such a way as to ensure that the first metal layer is opaque with respect to the electromagnetic radiation. As such the thickness of the first metal layer 230 is greater than or equal to
(42)
with .sub.r the lower limit of the first range of wavelengths. As such for an application in the infrared range, i.e. a range of wavelengths greater than 1 m, the thickness of the first metal layer is greater than or equal to 100 nm.
(43) The first metal layer is preferentially made from a metal selected in the group comprising copper, silver, gold, aluminium, tungsten, titanium and the alloys thereof.
(44) The first metal layer 230 comprises first through-holes 231 in such a way as to form a frequency selective surface. The first metal layer comprising a first and a second face, the first face being the one in contact with the adaptation zone, each through-hole 231 opens, by definition, into each one of the first and the second face of the first metal layer 230. The first through-holes 231 are regularly distributed over the first metal layer 230 in order to form a regular network of through-holes such as a square network or a hexagonal network. The pitch of the network of first through-holes 231, or period, is preferentially chosen as being less than the lower limit in length of the first range of wavelengths this in such a way as to avoid any photonic guided mode in the optical filter 20. As such, for a first range of wavelengths in the mid-infrared range the pitch of the network of first through-holes 231 can be chosen as being less than 3 m.
(45) According to an alternative of the invention not shown, the first through-holes can be distributed in the first metal layer 230 irregularly. According to this alternative of the invention, the distance between each first through-hole 231 and the first through-hole 231 which is the closest to it which is preferentially chosen less than the lower limit in length of the first range of wavelengths this in such a way as to avoid any photonic guided mode in the optical filter 20.
(46)
(47) Of course, the invention is not limited to only this shape of first through-holes 231. As such, the first through-holes 231 can also just as easily be circular or annular holes, or in the shape of a cross, as shown in
(48) According to the shape of the first through-holes 231, the first through-holes can have two lateral dimensions A and B, with one A being a so-called maximum dimension and the other B being a so-called minimum dimension. It can also be seen in
(49) As such, for example, the maximum dimension A can be chosen between 400 and 1400 nm for a first range of wavelengths comprised in the mid-infrared range and between 800 and 2400 nm for a first range of wavelengths comprised in the far-infrared range. Likewise, the minimum dimension B can be chosen between 300 and 800 nm for a first range of wavelengths comprised in the mid-infrared range and between 600 and 2000 nm for a first range of wavelengths comprised in the far-infrared range. Of course, the minimum dimension B is by definition chosen as being less than the maximum dimension A.
(50) More generally, the lateral dimensions A and B of the first through-holes can be calculated easily by those skilled in the art using routine calculations. Such routine calculations are perfectly within the scope of those skilled in the art who have had knowledge of this disclosure.
(51) Note that the ratio of the minimum dimension B over the maximum dimension A makes it possible to define the width of the transmission peak and therefore of the first range of wavelengths. A low ratio B over A makes it possible as such to obtain narrower peaks while a ratio B over A approaching 1 makes it possible to maximise the width of the peaks, with all other parameters remaining equal.
(52) Each through-hole 231 contains a filling material 232 of which the refractive index in the first range of wavelengths is greater than 2. This filling material 232 preferentially has a refractive index in the first range of wavelengths that is greater than 3. The filling material 232 can be chosen in the group comprising silicon aSi in amorphous form, germanium aGe in amorphous form, zinc sulphide and lead telluride PbTe.
(53) According to an optional characteristic of the invention, in particular shown in
(54) In order to define such an interface with a low refractive index, according to a first alternative of this optional characteristic, the spacing 233 between the first metal layer 230 and the filling material 232 can contain an interface material 234. This interface material 234 is therefore chosen as having a refractive index in the first range of wavelengths less than that of the filling material 232, preferentially less than 2, even 1.5 or 1.2.
(55) The interface material 234 can as such be selected in the group comprising silicon dioxide SiO.sub.2, silicon nitride Si.sub.3N.sub.4. The interface material 234 can also be identical to that of the adaptation zone 220.
(56) According to this alternative and as shown in
(57) According to a second alternative of this optional characteristic, not shown, the spacing 233 between the filling material 232 and the first metal layer 230 can be devoid of material. In this way, the spacing 233 has the refractive index of the air in the first range of wavelengths, i.e. a refractive index equal to 1.
(58) It can be noted that according to another optional characteristic not shown in
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(60) As such, after transfer of the cover 120 onto the rest of the support 10 in such a way as to form the component 1, the optical filter 20 formed by the adaptation zone 220 and the first metal layer 230 is in contact with the reception face 121 of the support 10 by means of the bonding layer 210.
(61) Advantageously the thickness of the dielectric layer 235 is less than the thickness of the adaptation zone 220 divided by 3.
(62) Even more preferentially, the dielectric layer 235 is less than 100 nm even much less than 100 nm, i.e. less than 50 nm even 20 nm. Indeed, the inventors observed surprisingly and contrary to the understanding of those skilled in the art, the effective section is particularly substantial with such a dimensioning of the dielectric layer 235.
(63) It can be notes that as an alternative of this first embodiment of the invention, during this method of manufacturing, the sacrificial substrate may not be suppressed or be suppressed only partially (i.e. be thinned). According to this alternative, it is then preferable that the cumulative thicknesses of the dielectric layer 235 and of the substrate 240 be of the same magnitude as the thickness of the adaptation zone 220.
(64) According to an alternative of this first embodiment, it can also be considered that the step of depositing the dielectric layer 235 be omitted. According to this alternative, it can also be considered that during the step of suppressing the sacrificial substrate 240, the cladding layer also be suppressed. The step of depositing metal in order to form the first metal layer 230 can be a step according to the damascene method. Such a step of depositing according to the damascene method comprises the following sub-steps: depositing of a first metal nucleation layer, for example via cathode pulverisation, depositing the rest of the first metal layer via an electrolytic deposit, thermal annealing, polishing of the first metal layer in such a way as to suppress the metal deposited on the filling material 232.
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(66) Each one of these
(67) Of course, in such a way as to allow for a comparison between the transmission spectra of
(68) As such the use of a spacing 233 between the first metal layer 230 and the filling material 232 makes it possible to significantly increase the transmission rate for the ranges of wavelengths in the mid- and -near infrared ranges.
(69) With regards to the optimum dimensioning of such a spacing 233, the following table 1 shows the losses induced by the metal layer for an electromagnetic radiation in the wavelength range this for different thicknesses of the spacing 233. For these calculations, the simulated structure is that shown in
(70) It can be seen in this table, in concordance with the transmission spectra of
(71) TABLE-US-00001 TABLE 1 Loss induced by the metal layer in the wavelength range according to the thickness of the spacing 233 between the metal layer 230 and the filling material 232 Thickness (nm) Loss in dB/m 0 0.2227 20 0.1790 50 0.1651 100 0.1733
(72) In order to illustrate principle of the invention in a practical manner,
(73) This practical embodiment of the invention is compliant with the component 1 shown in
(74) The first through-holes 231 of the optical filters 20 corresponding to the first, second, third and fourth transmission spectra 311, 312, 313, 314 have respectively a maximum dimension A of 520, 815, 815 and 720 nm. The minimum dimension B respective of the first through-holes 231 of the optical filters 20 corresponding to the first, second, third and fourth transmission spectra 311, 312, 313, 314 is respectively equal to 0, 0, 420 and 590 nm. Of course a zero minimum dimension B corresponds to a through-hole of which the transversal is in the shape of a disc such as shown in
(75) These same transmission spectra can also be obtained with a network pitch of the first through-holes 231 equal to 1 m. In this case, the maximum dimension A respective of the first through-holes 231 of the optical filters 20 corresponding to the first, second, third and fourth transmission spectra 311, 312, 313, 314 is respectively equal to 520, 770, 770 and 750 nm. With regards to the minimum dimension B, the latter is equal for the first through-holes 231 of the optical filters 20 corresponding to the first, second, third and fourth transmission spectra 311, 312, 313, 314 respectively to 0, 250, 460 and 570 nm.
(76)
(77) The support 10 is in this embodiment a semiconductor substrate or comprising at least one semiconductor layer, such as for example a silicon substrate or a substrate made of semiconductor III-V or made of semiconductor II-VI.
(78) The support 10 comprises a first and a second face, with the first face forming a reception face 121 in order to receive the electromagnetic radiation.
(79) The first and the second structure 111, 112 are both structures of the photodiode type. As such the first and second structure 111, 112 can indeed be photodiodes of the PIN type, i.e. comprising an intrinsic zone, as well as avalanche photodiodes. According to another possibility of the invention the first and the second structure 111, 112 can also be photodetectors of the barrier type also known under the denominations nBn and pBp.
(80) Each one of the structures 111, 112 has an active surface through which the structure absorbs the electromagnetic radiation. This active surface of each one of the structures 111, 112 is on the surface of the reception face 121 of the support 10. In this way, in this second embodiment, the active surface of each one of the structures 111, 112 is in contact with the optical filter 20. With such a configuration, the association between the first and second portions 21, 22 with respectively the first and the second structure 111, 112 is particularly facilitated.
(81) Contrary to the component 1 according to the first embodiment, the placing of the optical filter 20 on the reception face of the support is carried out by means of a bonding layer 210, the bonding layer 210 then acting as an interface between the adaptation layer 220 and the reception face 121.
(82) The through-holes 231 are arranged in the first and the second portion 21, 22 of the optical filter 20 according to a square network with a constant pitch. As such, the first and the second portion 21, 22 of the optical filter 20 is distinguished only by the shape of the through-holes 231 that they contain. The dimensioning of the through-holes 231 of the first portion 11, in particular their maximum A and minimum B dimensions, is as such defined to correspond to the first range of wavelengths while the dimensioning of the through-holes 231 of the second portion 22 is defined to correspond to the second range of wavelengths. In this way, it is mostly the portions of the electromagnetic radiation that are respectively in the first and the second wavelength range which are transmitted respectively to the first and to the second structure 111, 112.
(83) Although the component 1 according to this second embodiment can be manufactured in a manner similar to the method of manufacturing described for the first embodiment, it can also be manufactured alternatively according to the following method.
(84) The method of manufacturing comprises the following steps of: supplying the support 10 comprising the first and the second structure 111, 112 and the reception face 121 in order to receive the electromagnetic radiation, forming the adaptation layer 220 covering at least partially the reception face 121 of the support 10 and having a refractive index in the first range of wavelengths which is less than 1.5, forming the metal layer 230 covering the adaptation layer 220 and comprising through-holes 231 regularly distributed and dimensioned in order to form a frequency selective surface, with each one of the through-holes 231 containing a filling material 232 of which the refractive index in the first range of wavelengths is greater than 2.
(85) This last step of forming the metal layer 230 can, in a manner similar to the method for manufacturing a component according to the first embodiment, comprise in order to form the metal layer 230 a step of depositing metal according to the damascene method.
(86)
(87) Such a component is differentiated from a component according to the first embodiment of the invention in that the support 10 is constituted of a single substrate wherein a first and second structure 111, 112 are arranged, in that the optical filter 20 is configured to make it possible to filter two ranges of wavelengths, and in that the adaptation zone is hollow except for an element forming a pillar 221 which makes it possible to ensure the spacing between the bonding layer 210 and the first metal layer 230.
(88) According to this third embodiment, the support 10 comprises a first and a second face, with the first face forming a reception face 121 in order to receive the electromagnetic radiation.
(89) The first and the second structure 111, 112 are, as in the second embodiment, both structures of the photodiode type and only their location is shown as a dotted line in
(90) Contrary to the component 1 according to the first embodiment, the placing of the optical filter 20 on the reception face of the support is carried out by means of a bonding layer 210, the bonding layer 210 then acting as an interface between the adaptation zone 220 and the reception face 121.
(91) The method for manufacturing a component according to this third embodiment is differentiated from the method described in relation with
(92)
(93) The second metal layer 260 has a configuration that is substantially identical to that of the first metal layer 230. As such the second metal layer 260 comprises second through-holes 261 according to a configuration that is substantially identical to the first through-holes 231 of the first metal layer 260, with these second through-holes 261 also containing filling material 232 and the interface material 234, not shown and which is present in a spacing 233 between the second metal layer 260 and the filling material 234.
(94) The first and the second metal layer 230, 260, extend parallel to one another spaced by the first hollow space 250 by a distance d. The distance d satisfies the following inequalities:
(95)
(96) being the wavelength around which is centred the first wavelength range. Ideally, and in particular when the filter does not comprise a second portion in order to filter in a second wavelength range, d is chosen as substantially equal to /4.
(97) It can be noted that according to a possibility of the invention not shown, it is also possible to optimise the metal inter-layer spacing zone even if the latter is not supplied by a first hollow space 250 according to the invention. Such an optimisation can be obtained by supplying a metal inter-layer spacing zone carried out in a material having a refractive index in the first range of wavelengths less than 2, preferably 1.7, even 1.5 and by dimensioning this metal inter-layer zone in such a way that it separates the first and the second metal layer 230, 260 by a distance d that satisfies the following equation:
(98)
being the wavelength around which is centred the first wavelength range and n the refractive index of the metal inter-layer spacing zone. Ideally, and in particular when the filter does not comprise a second portion in order to filter in a second wavelength range, d is chosen as substantially equal to /4n.
(99) As such, the optical filter 20 according to the invention comprises: a bonding layer 210, an adaptation zone 220 covering at least partially the reception face of the support 20, the adaptation zone 220 being fixed to the reception face 121 by means of the bonding layer 210, a first metal layer 230 covering the adaptation zone 220 and comprising first through-holes 231 regularly distributed and dimensioned so that the first metal layer 230 forms a frequency selective surface, a first hollow space 250, a second metal layer 250 covering the adaptation zone 220 and comprising second through-holes 261 regularly distributed and dimensioned according to a configuration that is substantially identical to the first through-holes 231 of the first metal layer 230, with the first hollow space 250 separating by the distance d the first and the second metal layer 230, 260.
(100) Note that
(101) As such
(102) In such a component 2, the first and the second metal layer 230 and 260 both comprise a piercing 242 in order to authorise the suppression of sacrificial layers 244, 245, such as shown in
(103) Of course, although each one of the adaptation zone 220 and the first hollow space 250 has in
(104) Also note that in this fifth embodiment, the component comprises a third pillar 265 protruding from the second metal layer 260. Such a third pillar 265, such as is described herein below, has for origin the method of manufacturing used to manufacture the component 2 according to this fifth embodiment. Such a third pillar 265, after manufacture of the component 2, does not have any particular function and it a step of suppression of such a third pillar 265 can then be provided.
(105) Of course, according to a principle similar to the method for manufacturing a component 1 according to the third embodiment, it can also be considered to provide a method for manufacturing wherein such a third pillar 265 is not necessary.
(106)
(107)
(108) The step of depositing filling material 232 according to a conformation corresponding to the through-holes 231 of the first metal layer 230 can comprise the following sub-steps: depositing of a layer of photosensitive material, not shown, on the layer of the interface material 234 in contact with the second sacrificial layer 245, insulating and revealing of the layer of photosensitive material in such a way as to release zones of the layer of material 234 in contact with the second sacrificial layer, said zones corresponding to the first through-holes 231 of the first metal layer 230, depositing of the filling material 232 through the photosensitive layer in contact with the released zones of the layer of material 234 in contact with the second sacrificial layer, suppression of the layer of photosensitive material.
(109) Alternatively, the step of depositing filling material 232 according to a conformation corresponding to the first through-holes of the first metal layer can also comprise the following sub-steps: depositing of a layer of filling material, not shown, in contact with the layer of interface material 234 in contact with the second sacrificial layer, depositing of a layer of photosensitive material in contact with the layer of filling material, insulating and revealing of the layer of photosensitive material in such a way as to protect only the zones of the layer of filling material corresponding to the first through-holes of the first metal layer 230, etching of the zones of the layer of filling material that are not protected, suppression of the layer of photosensitive material.
(110) Of course such steps of depositing filling material 232 according to a conformation corresponding to the first through-holes can easily be adapted to be applied to the step of depositing filling material 232 according to a conformation corresponding to the second through-holes 261 of the second metal layer 260. This is all the more so true according to the invention the first and the second through-holes 231, 261 have a substantially identical conformation.
(111)
(112) As such, the variations in the transmission rate such as shown in
(113) The configuration shared by the components according to the invention and those of which the transmission rates is shown in
(114) With regards to
(115)
(116) In can also be seen in
(117) For a component according to the invention, it can also be noted that the rejection rate is also substantial this without exception, with the variation in the transmission rate not having a transmission peak 236 outside of the first wavelength range. And furthermore the transmission rate 235 in the first range exceeds 80% for most of the components and has a more contained variation with respect to that observed for the components comprising metal inter-layer spacing zone made of silicon dioxide. As such a component according to the invention has a transmission rate 235 in the first optimised range of wavelengths while still retaining a substantial rejection rate observed for the components comprising metal inter-layer spacing zone made of silicon dioxide and this without exception, since no transmission peak is observed outside of the first wavelength range.
(118) According to an alternative of the invention applicable to the components 2 according to the fourth and the fifth embodiment and in a manner similar to the component according to the second embodiment, the optical filter 20 can have, as shown in
(119) The first and second through-holes 230, 261 are arranged in the first and the second portion 21, 22 of the first and second metal layer 230, 260 of the optical filter 20 according to a square network with a constant pitch. As such, the first and the second portion 21, 22 of the optical filter 20 can be distinguished only by the shape of the first and second through-holes 231, 261 that they contain. The dimensioning of the through-holes 231 of the first portion 11, in particular their maximum A and minimum B dimensions, is as such defined to correspond to the first range of wavelengths while the dimensioning of the first and second through-holes 231 of the second portion 22 is defined to correspond to the second range of wavelengths. In this way, it is mostly the portions of the electromagnetic radiation that are respectively in the first and the second wavelength range which are transmitted respectively to the first and to the second structure 111, 112.
(120) Note of course that the first hollow space 250 makes it possible to separate the first and the second metal layer 230, 260 by the distance d by satisfying for each one of the first and of the second wavelength range the inequalities (1).
(121)
(122)
(123) The support 10 comprises a semiconductor substrate 100 having at least a mercury cadmium telluride CdHgTe layer, not illustrated, in which are formed the first, the second, the third and the fourth structure. And the first, second, third and fourth structures are structures of the photodiode type, such as avalanche photodiodes, or photodetector barrier made of mercury cadmium telluride CdHgTe. The first, second, third and fourth structures have an arrangement of the matrix type in the substrate with a distance between two adjacent structures substantially equal to 15 microns.
(124) The support 10 comprises, as illustrated in
(125) The optical filter 20 is in contact with the passivation layer being disposed on the receiving surface. The optical filter 20 comprises: an adaptation layer 210 forming adaptation zone made of silicon dioxide SiO.sub.2 in contact with the reception face 121 of the support 10, an intermediate layer 225 of zinc sulphide ZnS into contact with the adaptation layer 210 on a face thereof which is opposite to the reception face 121, a metal layer 230 having a sub-bonding layer of titanium Ti, not shown, and a main sub-layer of gold Au, the metal layer 230 having a first, a second, a third and a fourth portion associated to respectively first, second, third and fourth portion of the optical filter 20, each of the first, second, third and fourth portion of the metal layer 230 having through holes 331 respectively dimensioned so that they form a frequency selective surface in respectively the first, the second, the third and the fourth range of wavelengths, each of the through holes containing zinc sulphide ZnS as filling material, the metal layer being in contact with the intermediate layer 225 on a face thereof which is opposite to the adaptation layer 220, a surface layer 236 of zinc sulphide ZnS covering the metal surface 230 on a face thereof which is opposite to the intermediate layer 225.
(126) In this practical implementation, the optical filter 20 may be dimensioned as follows: the adaptation layer 220 has a thickness between 375 and 425 nm is preferably substantially equal to 400 nm, the intermediate layer 225 of zinc sulphide ZnS has a thickness between 35 and 65 nm being preferably substantially equal to 50 nm, the sub-layer of titanium grip has a thickness between 5 and 20 nm preferably being substantially equal to 20 nm, the main sublayer comprises gold Au has a thickness between 80 and 145 nm being preferably substantially equal to 130 nm, the surface layer 236 of zinc sulphide ZnS has a thickness between 35 and 65 nm being preferably substantially equal to 50 nm.
(127) The first through holes 231 of the metal layer 230 are distributed in the layer in a two-dimensional hexagonal grating whose pitch is substantially equal to 400 nm. The through-holes 231, as illustrated in
(128) In this way and as shown in
(129) It is therefore possible, with a component according to the invention, to obtain the detection of electromagnetic radiation in four wavelength ranges of infrared this only by adjusting the dimensioning of first through holes in each of the first, second, third and fourth portions of the optical filter 20.
(130) It may be noted that, alternatively to this practical implementation, in the case where the component is intended for detecting electromagnetic radiation in the third and fourth wavelength range, the filling material 232 and the surface layer 236 can be made of germanium Ge. Thus, in this case the support 10, the optical filter 20 and the metal layer includes only the third and fourth portions according to this exemplary implementation. The sizing of holes passing through said third and fourth portion being adapted to this filling material 232 change.
(131) Although in the embodiments and the practical implementation described hereinabove each one of the components 1 comprises at least a first and a second structure, the scope of the invention is not limited to only components comprising two structures. As such, the invention covers mono-structure components as well as components comprising a more substantial number of structures. A component according to the invention can therefore also have a hundred, even several thousand or several million structures without leaving the scope of the invention. The invention there is applies perfectly to the sensors of the photographic or video type which comprise structures organised in the form of a matrix.
(132) It can also be noted that in accordance with the fifth embodiment, each one of the structures can be associated with a portion of the optical filter and therefore with a range of wavelengths that is proper to it. In this way it is possible with a single component to detect and/or measure the various portions of an electromagnetic radiation in ranges of wavelengths that are perfectly defined. This possibility is particularly advantageous since it allows for applications in spectroscopy and imaging with several ranges of wavelengths.
(133) It can also be notes that although the invention aims more particularly for components comprising structures of the group comprising bolometers, photodiodes and barrier photodetectors, a component 1 according to the invention can also comprise a structure of another type which is able to absorb an electromagnetic radiation without leaving the scope of the invention.
(134) Likewise, although in the first embodiment, the cover 120 makes it possible to encapsulate all the active surfaces of the first and the second structure, a component according to the invention can also comprise, without leaving the scope of the invention, one to several covers encapsulating individually each one of the structures.