Water storage vessel assembly with coil support member
09702587 ยท 2017-07-11
Assignee
Inventors
Cpc classification
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24H9/1832
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0131
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/0472
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28F9/013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H9/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24H1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A coil support member is attached to a coil inside a water storage vessel and includes multiple openings, insertion portions and a non-insertion portion. The openings are arranged in a lengthwise direction, and together with surrounding sites prevent contact between mutually adjacent loops of the tube of the coil and suppress contact between an inner surface of the water storage vessel and an outer surface of the coil. The insertion portions are formed between the openings and are inserted into an intra-coil space located radially inward of the outer surface of the coil. The non-insertion portion is positioned in an extra-coil space located radially outward of the outer surface of the coil. The insertion portions have insertion body portions preventing contact between mutually adjacent loops of the tube, and engagement portions contacting the tube from the intra-coil space and maintaining an inserted state of the insertion body portions.
Claims
1. A water storage vessel assembly comprising: a water storage vessel; a coil having a coiled tube placed inside the water storage vessel; and a coil support member configured to be attached to the coil, the coil support member comprising: multiple openings arranged in a line in a lengthwise direction, the multiple openings and sites surrounding the openings being configured to prevent contact between mutually adjacent loops of the tube of the coil and to suppress contact between an inner peripheral surface of the water storage vessel and an outer peripheral surface of the coil; insertion portions formed between the openings and being mutually adjacent, with the insertion portions being inserted into an intra-coil space located further inward in a radial direction of the coil than the outer peripheral surface of the coil when the coil support member is attached to the coil; and a non-insertion portion positioned in an extra-coil space located further outward in the radial direction of the coil than the outer peripheral surface of the coil when the coil support member is attached to the coil, the insertion portions having insertion body portions preventing contact between mutually adjacent loops of the tube, the insertion body portions having curved shapes projecting along an insertion direction of the insertion portions with respect to the coil, the insertion direction of the insertion portions extending along the radial direction of the coil, and engagement portions projecting from the insertion body portions, the engagement portions contacting the tube from the intra-coil space and maintaining an inserted state of the insertion body portions, distal end portions of the engagement portions having arc shapes, and joint portions connecting base end portions of the engagement portions and the insertion body portions having arc shapes, each of the engagement portions including a first engagement portion projecting from one of the insertion body portions towards one side of the opening between two adjacent insertion body portions, and a second engagement portion projecting from the other insertion body portion towards an opposite side of the opening, each of the first engagement portions and the second engagement portions having a center line extending along the direction in which the openings are arranged in a line, the center lines of the first engagement portions and the second engagement portions being offset a predetermined distance apart from each other in a direction orthogonal to the direction in which the openings are arranged in a line, and the coiled tube being sandwiched by the engagement portions and opposed ends of the openings.
2. The water storage vessel assembly according to claim 1, wherein the non-insertion portion, the insertion body portions, and the engagement portions are integrally molded.
3. The water storage vessel assembly according to claim 2, wherein, the coil support member is molded out of high-density polyethylene.
4. The water storage vessel assembly according to claim 1, wherein the non-insertion portion of the coil support member includes first slanted portions slanting in a direction where the width of the non-insertion portion becomes narrower nearer a lengthwise direction end surface, and second slanted portions slanting in the direction where the width of the non-insertion portion becomes narrower from positions nearer the end surface than the first slanted portions to the end surface formed therein.
5. The water storage vessel assembly according to claim 1, wherein a force needed to apply, to width direction free ends of the non-insertion portion, a bending equivalent to a dimensional difference S-R between an inner peripheral surface radius R of the water storage vessel and a hypothetical shortest dimension S interconnecting in a shortest manner the central axis of the coil and the free ends of the non-insertion portion of the coil support member as attached to the coil is less than 100 N.
6. The water storage vessel assembly according to claim 1, wherein a clearance between the inner peripheral surface of the water storage vessel and the outer peripheral surface of the coil, a height dimension of the coil, positions of the engagement portions, the material of the non-insertion portion, and a thickness dimension of the non-insertion portion are selected s the relational expression of P<ND is always true, where N is a total number of the engagement portions of the coil support member, D is an engagement portion pressing force needed to bend one of the engagement portions when the insertion portions of the coil support member are inserted into the coil, and P is a non-insertion portion pressing force needed to hold until width direction free ends of the non-insertion portion of the coil support member hit the outer peripheral surface of the coil.
7. The water storage vessel assembly according to claim 1, wherein the insertion portions are configured such that the shapes of the insertion body portions do not change before and after the coil support member is attached to the coil.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(4)
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DESCRIPTION OF THE EMBODIMENT
(14) One embodiment of the present invention will be described below with reference to the drawings. The embodiment below is a specific example of the present invention and is not intended to limit the technical scope of the present invention.
(15) <Water Storage Vessel Assembly 3>
(16)
(17) The coil 4 is one type of heat exchanger configured by a tube 40 that is coiled in the shape of a cylindrical helix; in the present embodiment, the tube 40 is a tube made of stainless steel whose corrosion resistance and heat resistance are high, and high-temperature hot water circulates inside the tube 40. The water inside the water storage vessel 30 can be heated to about 80 C. by heat exchange with the coil 4.
(18) The tube 40 of the coil 4 is connected to a heat pump unit (not shown) installed outside the water storage vessel assembly 3, and the high-temperature hot water circulating through the coil 4 is heated by the heat pump unit. The heating principle resulting from the heat pump unit is a well-known technology and is also introduced in patent citation 1, so description will be omitted here.
(19)
(20) <Coil Support Member 10>
(21)
(22) (Openings 11)
(23)
(24) (Insertion Portions 12)
(25) As shown in
(26) Further, the insertion portions 2 have insertion body portions 121 and engagements portion 122. The insertion body portions 121 maintain the clearances between the mutually adjacent loops of the tube 40 at a substantial constant. The engagement portions 122 project from the insertion body portions 121, contact the tube 40 from the intra-coil space, and maintain the inserted state of the insertion body portions 121.
(27) The engagement portions 122 include first engagement portions 122a and second engagement portions 122b. As shown in
(28) Further, the first engagement portions 122a and the second engagement portions 122b are positioned a certain distance (hereinafter called pitch L) apart from each other along a direction orthogonal to the direction in which the openings 11 are arranged in a line, that is, along the lengthwise direction of the openings 11. In the present embodiment, the pitch L is set to 10 mm, but it is not limited to this. It is also possible for the pitch L to be equal to 0, that is, for the first engagement portions 122a and the second engagement portions 122b to be arranged on a single line. However, in that case, it is necessary to note that the two sets of engagement portions bend at the same time when the insertion body portions 121 are inserted into the clearances between the mutually adjacent loops of the tube 40, so the insertion force becomes larger, Consequently, positioning the first engagement portions 122a and the second engagement portions 122b the pitch L apart from each other makes it possible to insert the insertion portions such that one set of the engagement portions bends first and then the other set of the engagement portions bends tater, so the peak of the insertion force can be lowered, As a result, insertion becomes even easier.
(29) When an assembly worker attaches the coil support member 10 to the coil 4, the worker places the insertion body portions 121 into the clearances between the mutually adjacent loops of the tube 40. At this time, the engagement portions 122 contact the tube 40, move through the clearances while bending, and eventually confront the tube 40 from the intra-coil space.
(30) The distal end portions of the engagement portions 122 are shaped in arc shapes, so it becomes easier for the distal end portions of the engagement portions 122 and the surface of the tube 40 to slide against each other; as a result, it becomes easier for the insertion body portions 121 to enter the clearances between the mutually adjacent loops of the tube 40. Further, when the engagement portions 122 bend, stress concentrates in the joint portions between the engagement portions 122 and the insertion body portions 121, but because the joint portions are also shaped in arc shapes, the stress is suppressed from concentrating in one point. As a result, damage to the joint portions is prevented.
(31)
(32) As shown in
(33) (Non-Insertion Portion 13)
(34) The non-insertion portion 13 is positioned in an extra-coil space located further outward in the radial direction than the outer peripheral surface of the coil 4 when the coil support member 10 is attached to the coil 4, and the non-insertion portion 13 suppresses contact between the inner peripheral surface of the water storage vessel 30 and the outer peripheral surface of the coil 4. As shown in
(35) Further, the outline of the non-insertion portion 13 is, when seen in the front view of
(36) In the work of assembling the water storage vessel assembly 3, when the worker inserts the coil 4 into the water storage vessel 30, the worker inserts the coil 4 into the water storage vessel 30 while forcibly bending, along the circumferential surface of the water storage vessel 30, the end portion of the coil support member 10 attached to the coil 4. At this time, if the width of the non-insertion portion 13 was the same dimension from the upper side end 13a to the first-in end 13b, there would be the potential for the first-in end 13b side to be shaved by the opening edge of the water storage vessel 30.
(37) However, because the non-insertion portion 13 slants such that the width of the non-insertion portion 13 on the first-in end 13b side becomes narrower towards the first-in end 13b, the bending amount at the initial stage of incorporation is small and shaving is suppressed. Further, after the coil support member has been incorporated a certain extent, the portion that has not yet been incorporated also bends by itself after the bending of the portion that has been incorporated first, so incorporation becomes easier.
(38) Further, S shown in
(39) (Pitch L and Force P1)
(40)
(41) In the coil support member 10 after being incorporated into the water storage vessel 30, the free ends (the right and left ends 13c when seen in the front view of
(42) Further, in the present embodiment, all of the sites of the coil support member 10, such as the non-insertion portion 13, the insertion body portions 121, the first engagement portions 122a, and the second engagement portions 122b, are integrally molded out of high-density polyethylene resin, so the number of parts is reduced, and the coil support member 10 can be manufactured by any of the methods of milling, punch molding, and injection molding.
(43) Particularly when the production quantity is small, manufacturing costs are suppressed more when the coil support member is manufactured by milling than when the coil support member is manufactured by punch molding or injection molding requiring a die and mold, so in the coil support member 10 of the present embodiment, the corners of the openings 11 are set in arc shapes beforehand such that they can adapt to a milling toot blade. Therefore, a reasonable manufacturing method can be selected depending on the production quantity.
(44) Further, it is difficult for the coil support member to damage the tube 40 of the coil 4 because high-density polyethylene resin, which is the material, is lightweight and has a moderate degree of elasticity. Further, high-density polyethylene resin has no adverse effects on drinking water and food, is also resistant to high-temperature water for hot-water supply, and is suited to prolonged immersion in water.
(45) (Coil Support Member 10 and Tube 40 Attachment Condition)
(46) In the water storage vessel assembly 3, when the assembly has been shaken to the point where the outer peripheral surface of the coil 4 comes closest to the inner peripheral surface of the water storage vessel 30, there is the potential for the width direction ends (the right and left ends when seen in the front view of
(47) Thus, if an engagement portion pressing force D is a pressing force needed to bend one of the engagement portions 122 when the insertion portions 12 of the coil support member 10 are inserted into the coil 4 and a non-insertion pressing force P (e.g., see
(48) <Characteristics of Present Embodiment>
(49) (1)
(50) In the coil support member 10, when the insertion body portions 121 enter the clearances between the mutually adjacent loops of the tube 40 of the coil 4, the first engagement portions 122a and the second engagement portions 122b contact the tube 40, move through the clearances while bending, and eventually confront the tube 40 from the intra-coil space. Even if the coil support member 10 tries to move in a direction away from the tube 40, the first engagement portions 122a and the second engagement portions 122b deter the movement of the coil support member 10, so the coil support member 10 is prevented from becoming disengaged from the tube 40.
(51) (2)
(52) In the coil support member 10, the distal end portions of the first engagement portions 122a and the second engagement portions 122b have arc shapes, so it becomes easier for the distal end portions of the first engagement portions 122a and the second engagement portions 122b and the surface of the tube 40 to slide against each other, and it becomes easier for the insertion body portions 121 to enter the clearances between the mutually adjacent loops of the tube 40. Further, when the first engagement portions 122a and the second engagement portions 122b bend, stress concentrates in the joint portions, but because the joint portions are shaped in arc shapes, the stress is suppressed from concentrating in one point and damage to the joint portions is prevented.
(53) (3)
(54) In the coil support member 10, twisting of the insertion body portions 121 in one direction is prevented as a result of the first engagement portions 122a and the second engagement portions 122b being located mutually opposite positions, so it becomes difficult for the coil support member 10 to become disengaged from the tube 40.
(55) (4)
(56) In the coil support member 10, the first engagement portions 122a and the second engagement portions 122b are positioned the pitch L=10 mm apart from each other, so it becomes possible to insert the insertion body portions 121 such that the first engagement portions 122a bend first and the second engagement portions 122b bend later, the peak of the insertion force can be lowered, and, correspondingly, insertion becomes easier.
(57) (5)
(58) In the coil support member 10, the non-insertion portion 13, the insertion body portions 121, the first engagement portions 122a, and the second engagement portions 122b are integrally molded out of high-density polyethylene resin, so not only is the number of parts reduced, but the coil support member 10 can be manufactured by any of the methods of milting, punch molding, and injection molding. Therefore, a reasonable manufacturing method can be selected depending on the production quantity. Further, it is difficult for the coil support member to damage the tube because high-density polyethylene resin is lightweight and has a moderate amount of elasticity; moreover, high-density polyethylene resin has no adverse effects with respect to drinking water and food, is also resistant to high-temperature water for hot-water supply, and is suited to prolonged immersion in water.
(59) (6)
(60) In the water storage vessel assembly 3, the slanted portions 131 that allow the non-insertion portion 13 to slant towards the first-in end 13b such that the width of the non-insertion portion 13 becomes narrower are formed on the coil support member 10, whereby, at the initial stage of incorporation, the bending amount becomes small and shaving is suppressed. The first-in end 13b of the non-insertion portion 13 is tapered because of the second slanted portions 132, so bending of the kind where stress concentrates on one side of the end portion is suppressed, and the coil support member can withstand prolonged use.
(61) (7)
(62) In the water storage vessel assembly 3, the force P1 needed to bend the non-insertion portion 13 is set to be less than 100 N, so the work of the worker incorporating the coil 4 into the water storage vessel while bending the coil support member 10 becomes easier.
(63) (8)
(64) In the water storage vessel assembly 3, the clearance between the inner peripheral surface of the water storage vessel 30 and the outer peripheral surface of the coil 4, the height dimension of the coil 4, the positions of the engagement portions 122, the material of the non-insertion portion 13, and the thickness dimension of the non-insertion portion 13 are selected on the condition that the relational expression of P<ND always holds true between the total number N of the engagement portions 122 of the coil support member 10, the engagement portion pressing force D, and the non-insertion portion pressing force P. Therefore, even when the force acting on the non-insertion portion 13 acts on ail of the engagement portions 122 as a reaction force, the force required to bend all of the engagement portions 122 is larger, so the coil support member 10 is prevented from becoming disengaged from the tube.
(65) <First Modification>
(66) In the embodiment described above, the first engagement portions 122a and the second engagement portions 122b are shaped in arc shapes, but the shape of the engagement portions 122 is not limited to this.
(67) In
(68) <Second Modification>
(69) In the embodiment described above, the direction in which the first engagement portions 122a and the second engagement portions 122b project is parallel to the lengthwise direction of the coil 4, but it is not limited to this.
(70) <Third Modification>
(71) Moreover,
INDUSTRIAL APPLICABILITY
(72) As described above, according to the present invention, the clearances between the mutually adjacent loops of the tube 40 of the coil 4 are stabilized and contact between the outer peripheral surface of the coil 4 and the inner peripheral surface of the water storage vessel 30 is also suppressed by the coil support member 10, so the invention is useful not just in water heaters but in devices where a coil heat exchanger with a coiled tube is placed inside a vessel.