Self-assembled monolayers of phosphonic acids as dielectric surfaces for high-performance organic thin film transistors
09701698 ยท 2017-07-11
Assignee
Inventors
Cpc classification
C07F9/3808
CHEMISTRY; METALLURGY
H10K10/474
ELECTRICITY
H10K85/621
ELECTRICITY
International classification
Abstract
Cycloalkylalkylphosphonic acids are presented that are useful for forming a self-assembled monolayer (SAM) on a surface of a metal oxide layer. The combined SAM and metal oxide layer form the dielectric layer of an organic thin film transistor (OTFT). The OTFT can be formed with p-type and n-type organic semiconductor layers on the SAM. The OTFT display superior field effect mobilities and air stabilities to other SAMs and the SAMS of cycloalkylalkylphosphonic acids allow deposition of the organic semiconductors by either vapor deposition or solution processing techniques.
Claims
1. A cycloalkylalkylphosphonic acid or dialkyl cycloalkylalkylphosphonate ester, of the structure: ##STR00006## where n is 6-20, m is 1 to 4, and R is hydrogen, methyl, ethyl, or propyl.
2. The cycloalkylalkylphosphonic acid or dialkyl cycloalkylalkylphosphonate ester according to claim 1, wherein the cycloalkylalkylphosphonic acid is 12-cyclohexyldodecylphosphonic acid (CDPA).
3. The cycloalkylalkylphosphonic acid or dialkyl cycloalkylalkylphosphonate ester according to claim 1, wherein the dialkyl cycloalkylalkylphosphonate ester is diethyl-12-cyclohexyldodecylphosphonate.
4. A method of preparing a cycloalkylalkylphosphonic acid, according to claim 1, comprising: providing a halogen substituted cycloalkane; forming a cycloalkylmagnesium halide from the halogen substituted cycloalkane; combining the cycloalkylmagnesium halide with an ,-dihalogen substituted n-alkane to form an -halo--cycloalkylalkane; combining the -halo--cycloalkylalkane with a trialkyl phosphite to form a dialkyl cycloalkylalkylphosphonate ester, according to claim 1; combining the dialkyl cycloalkylalkylphosphonate ester with trimethylsilicon bromide in a first step and with water in a second step to form a cycloalkylalkylphosphonic acid; wherein the cycloalkane is cyclopentane, cyclohexane, cycloheptane, or cyclooctane; wherein the halogen and dihalogen are independently Cl, Br, or I; wherein the n-alkane is n-hexane, n-heptane, n-octane, n-nonane, n-decane, n-undecane, n-dodecane, n-tridecane, n-tetradecane, n-pentadecane, n-hexadecane, n-heptadecane, n-octadecane, n-nonadecane, or n-icosane; and wherein the trialkyl phosphite is trimethyl phosphite, triethyl phosphite, or tripropyl phosphite.
5. The method according to claim 4, wherein the cycloalkane is cyclohexane, the halogen is Br, the n-alkane is n-dodecane, and the trialkyl phosphite is triethyl phosphite.
6. A self-assembled monolayer (SAM), comprising cycloalkylalkylphosphonic acid according to claim 1 disposed on a surface.
7. The self-assembled monolayer (SAM) according to claim 6, wherein the cycloalkylalkylphosphonic acid is 12-cyclohexyldodecylphosphonic acid (CDPA).
8. The self-assembled monolayer (SAM) according to claim 6, further comprising a metal oxide layer having the surface.
9. The self-assembled monolayer (SAM) according to claim 8, wherein the metal oxide of the metal oxide layer is aluminum oxide, titanium oxide, zirconium oxide, planar mica, silica, zinc oxide, copper oxide, nickel oxide, tantalum oxide, hafnium oxide, iron oxide, chromium oxide, niobium oxide, zirconium oxide, or any mixed metal oxide thereof.
10. The self-assembled monolayer (SAM) according to claim 8, wherein the metal oxide of the metal oxide layer is AlO.sub.y/TiO.sub.x.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DISCLOSURE
(9) Embodiments of the invention are directed to cycloalkylalkylphosphonic acids, which have been discovered to provide superior performance when applied as self-assembled monolayers (SAMs) on dielectric layer of organic thin film transistors (OTFTs). Cycloalkylalkylphosphonic acids permit the formation of general dielectric surfaces for OTFTs that display high field effect mobilities, good air stabilities at low operating voltages, and are amenable for use with solution-processed and vacuum-deposited n-type and p-type organic semiconductors. A cycloalkylalkylphosphonic acid consists of a linear alkyl chain that is -substituted by a phosphonic acid group and -substituted with a cycloalkyl group, selected from cyclopentanyl, cyclohexyl, cycloheptyl, and cyclooctyl. Having the structure:
(10) ##STR00001##
where n is 6 to 20 and m is 1 to 4. The cycloalkylalkylphosphonic acid can be formed from a dialkyl cycloalkylalkylphosphonate ester:
(11) ##STR00002##
where n is 6-20, m is 1 to 4, and R is methyl, ethyl, or propyl.
(12) In an embodiment of the invention, the cycloalkylalkylphosphonic acid is prepared by a sequence of reactions, starting from a coupling between an ,-dihalogen substituted n-alkane and a Grignard reagent, a cycloalkylmagnesium halide, formed from a halogen substituted cycloalkane to yield an -halo--cycloalkylalkane. The halogen can be a chloride, bromide, or iodide. The n-alkane can be n-hexane, n-heptane, n-octane, n-nonane, n-decane, n-undecane, n-dodecane, n-tridecane, n-tetradecane, n-pentadecane, n-hexadecane, n-heptadecane, n-octadecane, n-nonadecane, or n-icosane. After isolation, the -halo--cycloalkylalkane is combined with a trialkyl phosphite at a sufficient temperature for a sufficient time to form a dialkyl cycloalkylalkylphosphonate by a Michaelis-Arbuzov reaction. The trialkyl phosphite can have any alkyl group, for example, methyl, ethyl, or propyl. The dialkyl cycloalkylalkylphosphonate is combined with trimethylsilicon bromide and subsequently water to form the cycloalkylalkylphosphonic acid. The multistep reaction is illustrated in
(13) In an embodiment of the invention, the cycloalkylalkylphosphonic acid forms a SAM on the surface of a metal oxide. Phosphonic acids appear to bind to a metal oxide surface by first coordinating of the phosphoryl oxygen to Lewis acidic sites on the surface, followed by condensation of the POH groups with surface hydroxyl groups or other surface oxygen species. Advantageously, the formation of multilayers does not occur, as polymerization of phosphonic acids does not occur, unlike silanes and other compounds commonly employed to form monolayers on metal oxides. Because these phosphonic acids are stable toward water, anhydrous conditions are not necessary for the formation of SAMs. These phosphonic acids monolayers have an ambient stability for long periods of time. The metal oxide can be, but is not limited to, aluminum oxide, titanium oxide, zirconium oxide, planar mica, silica, zinc oxide, copper oxide, nickel oxide, tantalum oxide, hafnium oxide, iron oxide, chromium oxide, niobium oxide, zirconium oxide, or any mixed metal oxide thereof. A monolayer of these phosphonic acids on the metal oxide surface can be prepared by contacting the metal oxide with a solution of the cycloalkylalkylphosphonic acid, generally, but not necessarily, a dilute solution for a sufficient period of time, followed by rinsing with a solvent for unbound cycloalkylalkylphosphonic acid and drying the surface, for example, under a stream of an inert gas. The SAM can be formed from a single cycloalkylalkylphosphonic acid or can be formed from a mixture of cycloalkylalkylphosphonic acids having different n and m values.
(14) In an embodiment of the invention, an organic thin film transistor (OTFT) is formed that comprises a cycloalkylalkylphosphonic acid SAM coated metal oxide as the dielectric layer. For example, a gate can be formed from a highly doped Si substrate, upon which a metal oxide dielectric can be deposited by any known technique, including, chemical vapor deposition (CVD), atomic layer deposition (ALD), and solution-processing, for example, using sol-gel precursors compatible with roll-to-roll and inkjet printing techniques. The metal oxide dielectric layer with the cycloalkylalkylphosphonic acid SAM can be formed by contacting a solution of the cycloalkylalkylphosphonic acid with the metal oxide layer. An organic semiconductor layer is deposited on the cycloalkylalkylphosphonic acid SAM of the dielectric layer. The organic semiconductor can be formed by vacuum deposition, or by solution processing. The organic semiconductor can be a p-type semiconductor, including, but not limited to, pentacene and 6,13-bis((triisopropylsilyl)ethynyl)-pentacene (TIPS-PEN), or an n-type semiconductor, including, but not limited to, buckminsterfullerenes (C.sub.60 or C.sub.70), 6,13-bis((triisopropylsilyl)ethynyl)-5,7,12,14-tetraazapentacene (TIPS-TAP), 5,7,12,14-tetraaza-6,13-pentacenequinone (TAPQ), N,N-dihexyl-1,4,5,8-naphthalene-tetracarboxydimide (H-NDI), and N,N-dicyclohexyl-1,4,5,8-naphthalene-tetracarboxydimide (C-NDI). Other organic semiconductors include: rubrene, tetracene, diindenoperylene, perylenediimides, tetracyanoquinodimethane (TCNQ), poly(3-hexylthiophene (P3HT)), polyfluorene, polydiacetylene, poly(2,5-thienylene vinylene), poly(p-phenylene vinylene) (PPV), diketopyrrolopyrroles (DPPs), or any other n-type or p-type semiconductor can be deposited on the cycloalkylalkylphosphonic acid SAM layer metal oxide dielectric. The structures for some of these organic semiconductors are given in
(15) The general applicability of the CDPA modified AlO.sub.y/TiO.sub.x, p- and n-channel OTFTs can be appreciated from exemplary OTFTs, according to an embodiment of the invention, prepared with two p-type semiconductors and two n-type semiconductors using vacuum deposition or solution-based methods. Pentacene and C.sub.60 are vacuum-deposited semiconductors and 6,13-bis((triisopropylsilyl)ethynyl)-pentacene (TIPS-PEN) and 6,13-bis((triisopropylsilyl)ethynyl)-5,7,12,14-tetraazapentacene (TIPS-TAP) are solution-processed semiconductors, all of which possess very high field effect mobilities. The excellent properties afforded by the CDPA can be appreciated in light of SAMs prepared from CDPA and 4-cyclohexylbutylphosphonic acid (CBPA), which is a homologue of CDPA but with a shorter alkyl chain, and octadecylphosphonic acid (OPA), a well studied phosphonic acids for OTFTs, which has an alkyl chain with the same number of carbon atoms as CDPA but lacks a cycloalkyl end unit. CBPA is readily synthesized by the method used to prepare CDPA, as indicated below. The SAMs of CDPA and CBPA form on the surface of AlO.sub.y/TiO.sub.x in a very similar way to that practiced for preparation of SAMs of phosphonic acids on the identical metal oxides. SAM-modified AlO.sub.y/TiO.sub.x can be characterized with respect to molecular ordering in the SAMs and with respect to the surface and electrical properties related to its role as a dielectric layer in OTFTs.
(16) Although the cyclohexyl terminal group in CDPA is larger than the methyl terminal group in well-studied long-alkyl chain SAMs, a highly ordered monolayer is formed on the surface of AlO.sub.y/TiO.sub.x. SAMs of CDPA, CBPA, and OPA are probed by using grazing angle attenuated total reflection Fourier transform infrared (GATR-FTIR) spectroscopy and Near-edge X-ray absorption fine structure (NEXAFS) spectroscopy, as shown in
(17) The CH stretches for the SAM of CBPA shift to larger wavenumbers, 2854 and 2925 cm.sup.1 for vs and vas, respectively. This shift is similar to that observed in the IR spectra of phosphonic acid SAMs with shorter straight alkyl chains, and is an indicator of disordered SAMs. NEXAFS spectroscopy qualitatively assesses the structural order in SAMs with a high-intensity, monochromatic, and linearly-polarized X-ray from a synchrotron source to measure electronic transitions near the absorption edge of an atom. Analyses of the electronic transitions near the carbon K-edge are commonly used to characterize the ordering of long-chain alkyl groups in SAMs. X-ray absorption spectra of the SAMs of CDPA, CBPA and OPA, collected at varied angles of incidence () allow probing of the SAMs' order. The NEXAFS spectra, at 90 and 25 X-ray incidence angles, exhibit an angle dependence (i.e., difference spectra intensity) at a peak related to *CH (ca. 287.5 eV) for the SAMs of CDPA and OPA. In contrast, the SAM of CBPA does not exhibit angle dependence using the same analysis. Again, consistent with the results from GATR-FTIR, SAMs of OPA and CDPA form well-ordered monolayers while CBPA forms a disordered monolayer, since transitions to CC and CH antibonding orbitals (e) are known to depend on the alignment of the linearly polarized light with the antibonding orbital in relation to the orientation of alkyl chains in the SAMs.
(18) An ordered monolayer of CDPA, according to an embodiment of the invention, is crystalline, as is evident for the SAM of CDPA using grazing incidence X-ray diffraction (GIXD) when exposing the thin films to high-intensity synchrotron X-rays at a very shallow incident angle (ca. 0.12), where the X-ray intensity is focused into a region immediately above the substrate, for sensitivity to out-of-plane (perpendicular to the substrate) and in-plane periodic structures of the very thin films. As shown in
(19) For application in OTFTs as a dielectric, CDPA-modified AlO.sub.y/TiO.sub.x require appropriate surface roughness, surface energy, capacitance and leakage current. As determined using atomic force microscopy (AFM), CDPA formed very smooth surface with a root mean square (RMS) roughness of 0.2 nm over an area of 25 m.sup.2. This roughness is comparable to that of the ultra-smooth SAM of octadecyltrimethoxysilane (OTMS) on SiO.sub.2, as reported in Ito et al., J. Am. Chem. Soc. 2009, 131, 9396. The surface energy of the SAM of CDPA is 31.6 mN m.sup.1 containing a polar component of 0.3 mN m.sup.1 and a dispersion component of 31.3 mN m.sup.1. The SAM of CDPA has a larger surface energy than that of OPA (26.6 mN m.sup.1) by increasing the dispersion component while keeping the polar component almost unchanged. This is in agreement with the fact that CDPA contains a non-polar cyclohexyl terminal group, which has a larger area of contact than the methyl terminal group in OPA. Due to the enhanced surface energy, the CDPA-modified AlO.sub.y/TiO.sub.x, according to an embodiment of the invention, exhibits much better wettability than the OPA-modified AlO.sub.y/TiO.sub.x and is completely wettable by a variety of organic solvents, such as chloroform, isopropyl alcohol, ethyl acetate and toluene, with a static contact angle smaller than 5. This good wettability readily allows identification of optimize solvents for use during drop casting. In comparison, the SAM of CBPA exhibited a larger surface energy of 36.7 mN m.sup.1 with a polar component of 1 mN m.sup.1 and a dispersion component of 35.7 mN m.sup.1. The larger surface energy of CBPA is likely due to disordered shorter alkyl chains, which allow the probe liquids to achieve greater interaction with the metal oxides under the SAM. The capacitance per unit area (Ci) of CDPA- and CBPA-modified AlO.sub.y/TiO.sub.x measures 21018 and 24016 nF cm.sup.2, respectively. The capacitance varies slightly among different devices because spin-coating process does not yield an AlO.sub.y/TiO.sub.x layer of uniformed thickness. The leakage current through the CDPA-modified AlO.sub.y/TiO.sub.x was about 1.610.sup.6 A cm.sup.2 as measured from a metal-insulator-metal structure with a voltage of 3 V. In comparison to the CDPA-modified AlO.sub.y/TiO.sub.x, the OPA-modified AlO.sub.y/TiO.sub.x has essentially the same leakage current, while the CBPA-modified AlO.sub.y/TiO.sub.x has a larger leakage current (3.410.sup.6 A cm.sup.2 with the same voltage). The larger capacitance and leakage current of the CBPA-modified AlO.sub.y/TiO.sub.x appear to be related to the shortness of the alkyl chain of CBPA.
(20) OTFTs of pentacene and C.sub.60, according to an embodiment of the invention, are fabricated by vacuum-deposition of these organic semiconductors on CDPA- and OPA-modified AlO.sub.y/TiO.sub.x, and OTFTs of TIPS-PEN and TIPS-TAP, according to an embodiment of the invention, are fabricated by drop-casting solutions of the corresponding organic semiconductors onto CDPA-modified AlO.sub.y/TiO.sub.x. Exemplary OTFTs have top-contact gold as drain and source electrodes. Because OPA-modified AlO.sub.y/TiO.sub.x is poorly wetted by most common organic solvents, drop-casting cannot result in the deposition of a high-quality thin film. Therefore solution-processed OTFTs of TIPS-PEN and TIPS-TAP are not fabricated on the OPA-modified AlO.sub.y/TiO.sub.x. With a large capacitance per unit area (Ci), the OTFTs operate at a gate voltage as low as 3 V. The OTFTs on CDPA- and OPA-modified AlO.sub.y/TiO.sub.x exhibit essentially the same threshold voltage. The field-effect mobilities of OTFTs on the CDPA- and OPA-modified AlO.sub.y/TiO.sub.x, as measured in vacuum and in air, are summarized in Table 1, below, where average value were obtained from at least 20 channels on five different substrates. The typical output and transfer I-V curves of the best-performing OTFTs on the CDPA-modified AlO.sub.y/TiO.sub.x are shown in
(21) TABLE-US-00001 TABLE 1 Field-effect mobilities (cm.sup.2 V.sup.1 s.sup.1) of OTFTs fibricated on CDPA- and OPA-modified AlO.sub.y/TiO.sub.x as tested in vacuum (Vac.) or in air. pentacene C.sub.60 TIPS TIPS-TAP CDPA OPA CDPA OPA CDPA CDPA Vac. 3.08 0.93 0.93 0.25 2.57 0.89 highest: 5.5 highest: 1.2 highest: 5.0 Air 3.86 0.47 2.21 0.46 2.98 0.83 0.66 0.28 1.64 0.55 0.78 0.32 highest: 5.7 highest: 2.9 highest: 5.1 highest: 1.1 highest: 2.7 highest: 1.44
(22) The field effect mobilities of pentacene and C.sub.60, as measured from their OTFTs on the SAM of CDPA, are among the highest values for the two benchmark organic semiconductors. In comparison to the SAM of CDPA, the crystalline SAM of octadecyltrimethoxysilane (OTMS) has higher field effect mobility for vacuum-deposited OTFTs of C60 (4.70.41 cm.sup.2 V.sup.1 s.sup.1 when measured in an atmosphere of N.sub.2) but lower field-effect mobility for pentacene (2.80.2 cm.sup.2 V.sup.1 s.sup.1), as disclosed in Ito et al., J. Am. Chem. Soc. 2009, 131, 9396. The maximum field-effect mobility of the TIPS-PEN OTFTs on the SAM of CDPA (2.7 cm.sup.2 V.sup.1 s.sup.1) is higher than the reported maximum mobility from solution-processed unstrained films of TIPS-PEN (1.8 cm.sup.2 V.sup.1 s.sup.1) by Park et al., Appl. Phys. Lett. 2007, 91, 063514, but lower than that from strained single-crystalline films (11 cm.sup.2 V.sup.1 s.sup.1), of Diao et al. Nat. Mater. 2013, 12, 665. The electron mobility of TIPS-TAP OTFTs on the SAM of CDPA (5.0 cm.sup.2 V.sup.1 s.sup.1) appears to be the highest among solution-processed polycrystalline n-channel OTFTs. In comparison to the SAM of 12-methoxydodecylphosphonic acid (MODPA) reported in Liu et al., Angew. Chem. Int. Ed. 2013, 52, 6222, which has a methoxyl terminal group to enhance surface energy for high-mobility solution-processed n-channel OTFTs, the SAM of CDPA has a greater average field effect mobility by about 50% and displays a significantly improved air stability of the n-channel OTFTs of TIPS-TAP. It appears that the improved air stability is due to a lack of the oxygen atom from the SAM surface where polar oxygen atoms allow accumulate water at the semiconductor-dielectric interface, as SAMs of MODPA and CDPA exhibit water contact angle of 75.2 and 99.8, respectively. The cyclohexyl group of CDPA allows a SAM that is hydrophobic and organic-solvent-wettable, which is a critical for fabricating air-stable solution-processed n-channel OTFTs.
(23) Vacuum-deposited films of the organic semiconductors on the SAMs of CDPA and OPA were studied with. The X-ray diffractions from vacuum-deposited films of pentacene on the SAMs of CDPA and OPA are essentially the same by x-ray diffraction (XRD) and atomic force microscopy (AFM), exhibiting four diffraction peaks in accordance with a thin-film phase of pentacene. As indicated in the AFM images shown in
(24) Drop-cast films of TIPS-TAP on the SAMs of CDPA and CBPA are crystalline as indicated by the similar XRD patterns from these films. Differences between the two films are revealed by the AFM images shown in
Methods and Materials
1-Bromo-12-cyclohexyl-dodecane
(25) ##STR00003##
(26) A reaction mixture of 0.35 g of magnesium and 1.5 ml (12 mmol) of bromocyclohexane were formed in 25 mL of anhydrous THF, and the reaction mixture was refluxed under a nitrogen atmosphere for 2 hours. The resulting solution of cyclohexylmagnesium bromide was cooled to room temperature. The salts CuCl.sub.2, 0.134 g (1 mmol), and LiCl (0.085 g 2 mmol) were dissolved in 10 mL of THF to form an orange-red solution of Li.sub.2CuCl.sub.4 (0.1M). To a solution of 1,12-dibromododecane (3.26 g, 10 mmol) in 5 mL anhydrous THF under nitrogen was added 2 mL of the 0.1M solution of Li.sub.2CuCl.sub.4. The resulting solution was cooled to 0 C. and was added dropwise to the solution of cyclohexylmagnesium bromide (12 mmol) in THF using a dropping funnel over a 20 min period. The reaction mixture was stirred for 20 hours at room temperature under nitrogen and treated with 10 mL of 1M NH.sub.4Cl aqueous solution. The resulting mixture was extracted with 20 mL of ethyl acetate. The organic solution was washed twice with a saturated NaCl aqueous solution, dried with anhydrous Na.sub.2SO.sub.4, and concentrated under reduced pressure. The crude product was purified by silica gel column chromatography using hexane as the eluent to yield 1.85 g (56%) 1-bromo-12-cyclohexyl-dodecane as a colorless oil. .sup.1H NMR (CDCl.sub.3) (ppm): 3.38 (t, J=6.8 Hz, 2H), 1.821.89 (m, 2H), 1.621.70 (m, 5H), 1.401.42 (m, 2H), 1.151.26 (m, 22H), 0.810.89 (m, 2H). .sup.13C NMR (CDCl.sub.3) (ppm): 37.8, 37.7, 34.1, 33.62, 33.0, 30.2, 29.9, 29.82, 29.79, 29.7, 29.6, 28.9, 28.3, 27.0, 26.9, 26.6. HRMS (API+) Calcd. for C.sub.18H.sub.35Br [M+H].sup.+: 330.1917. Found: 330.1910.
Diethyl 12-cyclohexyldodecylphosphonate
(27) ##STR00004##
(28) A mixture of 2 mL (12 mmol) of triethyl phosphite and 1.13 mg (3.4 mmol) of 1-bromo-12-cyclohexyl-dodecane were heated at 160 C. for 2 days with continuous stirring under nitrogen. After removal of excessive triethyl phosphite at 100 C. under reduced pressure, the residue was purified by silica gel column chromatography using ethyl acetate/hexane (1:1) as the eluent yielding 840 mg (70%) of diethyl 12-cyclohexyldodecylphosphonate as a colorless oil. .sup.1H NMR (CDCl.sub.3) (ppm): 4.014.06 (m, 4H), 1.551.69 (m, 9H), 1.111.28 (m, 30H), 0.780.80 (m, 2H). .sup.13C NMR (CDCl.sub.3) (ppm): 61.3 (d, .sup.2J.sub.C-P=6.4 Hz), 37.7, 37.6, 33.5, 30.6 (d, .sup.3J.sub.C-P=16.8 Hz), 30.0, 29.76, 29.71, 29.69, 29.64, 29.4, 29.1, 26.9, 26.8, 26.5, 25.0 (d, .sup.1J.sub.C-P=139.4 Hz), 22.4 (d, .sup.2J.sub.C-P=5.2 Hz), 16.5 (d, .sup.3J.sub.C-P=6.0 Hz). HRMS (API+) Calcd. for C.sub.22H.sub.45O.sub.3P [M+Na].sup.+: 411.2999. Found: 411.3007.
12-Cyclohexyldodecylphosphonic acid (CDPA)
(29) ##STR00005##
(30) Trimethylsilylbromide, 0.3 mL (2.4 mmol), was added to 600 mg (1.5 mmol) of diethyl 12-cyclohexyldodecylphosphonate in 2 mL of anhydrous CH.sub.2Cl.sub.2 at 0 C. under nitrogen. The reaction mixture was stirred under nitrogen overnight at room temperature. After addition of 5 mL of water, the reaction mixture was stirred for 2 hours. The solvents (CH.sub.2Cl.sub.2 and water) were evaporated under a flow of compressed air overnight to yield a white powder. The white powder was washed with hexane in a funnel to yield 475 mg (95%) of 12-cyclohexyldodecylphosphonic acid as white solids. Melting point: 9092 C. .sup.1H NMR (DMSO-d.sub.6) (ppm): 5.32 (br s, 2H), 1.641.66 (m, 5H), 1.451.48 (m, 4H), 1.231.40 (m, 18H), 1.081.15 (m, 6H), 0.790.86 (m, 2H). 13C NMR (DMSO-d.sub.6) (ppm): 37.06, 36.99, 32.9, 30.0 (d, .sup.3J.sub.C-P=15.9 Hz), 29.4, 29.1, 28.9, 28.7, 26.9 (d, .sup.1J.sub.C-P=135.7 Hz), 26.3, 26.2, 25.9, 22.7 (d, .sup.2J.sub.C-P=4.2 Hz). HRMS (API+) Calcd. for C.sub.18H.sub.37O.sub.3P [M+H].sup.+: 333.2553. Found: 333.2549.
(31) Formation of Self-Assembled Monolayers (SAMs) of CDPA on a Dielectric Oxide
(32) In the manner of Su et al., ACS Appl. Mater. Interfaces 2011, 3, 4662-67, a heavily n-doped Si wafer (n.sup.++-Si) as a gate electrode was ultrasonically cleaned by acetone, isopropanol and ethanol, in succession, and then used immediately for spin-coating after being blown dry with N.sub.2 gas. A TiOx layer was deposited by spin-coating a TiO.sub.x sol onto the cleaned n.sup.++-Si substrates at 5000 r/min for 40 s, followed by baking at 200 C. for 5 min to ensure the hydrolyzation and decomposition of the precursor. The titanium oxide (TiO.sub.x) sol was prepared by dissolving titanium(IV) isopropoxide (TIP) (Ti(OC.sub.3H.sub.7).sub.4) into a mixture of methanol and acetic acid in a concentration of about 0.1 mol/L, and vigorously stirring for 24 h under ambient conditions. Subsequently, the Al.sub.2O.sub.y layer was deposited by spin-coating the Al.sub.2O.sub.y sol onto the cooled TiO.sub.x-coated substrates and then baked at the same condition as that employed for the TiO.sub.x layer. The Aluminum oxide (Al.sub.2O.sub.y) sol was prepared by dissolving aluminum nitrate nonahydrate (Al(NO.sub.3).sub.3.9H.sub.2O in 2-methoxylethanol at a concentration of about 0.5 mol/L and then stirring for 12 h under ambient conditions. To form SAMs of CDPA, the AlO.sub.y/TiO.sub.x-coated Si wafer was soaked in a solution of CDPA in isopropanol (0.5 mg/mL) at room temperature for 12 hours, and then rinsed with isopropanol and dried with a flow of nitrogen. This CDPA-modified AlO.sub.y/TiO.sub.x displayed a capacitance per unit area of 21018 nF/cm.sup.2.
(33) Fabrication of OTFTs with a CDPA-Modified AlO.sub.y/TiO.sub.x Dielectric
(34) Vacuum-Deposited OTFTs
(35) A thin film of an organic semiconductor was deposited on the CDPA-modified AlO.sub.y/TiO.sub.x dielectric using an Edwards Auto 306 vacuum coating system at a pressure of 2.010.sup.6 torr or lower, with a deposition rate of ca. 0.1 nm/s to a thickness of 40 nm, as measured by a quartz crystal sensor. Top contact drain and source gold electrodes (ca. 20 nm thick) were vacuum-deposited through a shadow mask onto the organic films using the Edward Auto 306 vacuum coating system. Semiconducting channels of 50 m (L)1 mm (W), 100 m (L)1 mm (W), 150 m (L)1 mm (W), 50 m (L)2 mm (W) and 100 m (L)2 mm (W) were prepared.
(36) Solution-Processed OTFTs
(37) A solution of an organic semiconductor (0.5 mg/mL for TIPS-PEN and H-NDI or 0.25 mg/mL for TIPS-TAP) in dichloromethane and acetone (1:1) was dropped onto the CDPA-modified AlO.sub.y/TiO.sub.x dielectric and the solvent was evaporated in air to yield a thin film of the semiconductor. The devices were subsequently placed in a vacuum oven overnight to completely remove solvent residues. Top contact drain and source gold electrodes were vacuum-deposited through a shadow mask onto the films by the Edward Auto 306 vacuum coating system at a pressure of 2.010.sup.6 torr or lower, with a deposition rate of ca. 2 nm/min to a thickness about 20 nm, as measured by a quartz crystal sensor. Semiconducting channels of 50 m (L)1 mm (W), 100 m (L)1 mm (W), 150 m (L)1 mm (W), 50 m (L)2 mm (W) and 100 m (L)2 mm (W) were prepared.
(38) For comparison of OTFT properties, literature values for field effect mobilities reported for OTFTs employing prior art SAM layers of octadecylphosphonic acid (OPA), 12-methoxydodecylphosphonic acid (MODPA), octadecyltrichlorosilane (OTCS), octadecyltrimethoxysilane (OTMS), and hexamethyldisilazane (HMDS), whose structures are shown in
(39) TABLE-US-00002 TABLE 2 Field effect mobilities (cm.sup.2V.sup.1s.sup.1) of n-channel OTFTs that were fabricated on different dielectric surfaces. Organic CDPA-modified OPA-modified OTCS-modified Semiconductor AlO.sub.y/TiO.sub.x AlO.sub.x or AlO.sub.y/TiO.sub.x SiO.sub.2 OTMS-modified SiO.sub.2 Pentacene 3.1~5.7 (air) 0.52 0.04 (air).sup.[1] 2.8 0.2 (air).sup.[1] (p-type) 0.68~0.82 (air).sup.[2] C.sub.60 (n-type) 2.4~5.5 (vacuum) 1.69 0.14 (air).sup.[3] 0.27 0.15 (N.sub.2).sup.[1] 4.7 0.41 (N.sub.2).sup.[1] 1.8~5.1 (air) TAPQ (n-type) 0.78~1.5 (vacuum) 0.04~0.12 (vacuum).sup.[4] 0.13~0.22 (air) 0.002 (air).sup.[4] C-NDI 1.6~1.8 (vacuum) 4.5~6.5 (Ar).sup.[5] (n-type) 1.2~3.0 (air) 0.41 (air).sup.[5] TIPS-TAP 1.1~1.7 (vacuum) 1.3~1.8 (vacuum).sup.[6] 1.0~3.3 (vacuum).sup.[7] (n-type) 0.50~1.2 (air) 0.35 (air).sup.[6] 0.3~0.5 (air).sup.[7]
mobility measurement was carried out under vacuum, air, nitrogen, or argon as indicated, where values are from the references below.
(40) TABLE-US-00003 TABLE 3 Field effect mobilities (cm.sup.2V.sup.1s.sup.1) of solution-processed OTFTs that were fabricated on different dielectric surfaces. Organic CDPA-modified MODPA-modified HMDS- Semiconductor AlO.sub.y/TiO.sub.x AlO.sub.y/TiO.sub.x modified SiO.sub.2 TIPS-PEN 1.1~2.8 (air) 1.0~1.5 (air).sup.[6] 0.2~1.8 (air).sup.[8] (p-type) TIPS-TAP 1.3~5.0 (vacuum) 1.1~2.5 (vacuum).sup.[6] 0.005 (n-type) 0.18~1.7 (air) 0.02 (air).sup.[6] (vacuum).sup.[6] H-NDI (n-type) 0.48~1.0 (vacuum) 0.39~0.59 (vacuum) 1.0~1.9 (air) 0.011~0.054 (air)
mobility measurement was carried out under vacuum or air as indicated, where values are from the references below. [1] Ito et al., J. Am. Chem. Soc. 2009, 131, 9396-404. [2] Tang et al., Chem. Mater. 2009, 21, 1400-5. [3] Chung et al. Nano Lett. 2011, 11, 1161-5. [4] Tang et al. Chem. Commun. 2010, 46, 2977-9. [5] Shukla et al., Chem. Mater. 2008, 20, 7486-8491. [6] Liu et al., Angew. Chem. Int. Ed., 2013, 52, 6222-7. [7] Liang et al., Adv. Mater. 2011, 23, 1535-1539. [8] Park et al., Appl. Phys. Lett. 2007, 91, 063514.
Additional Formation of AlO.sub.y/TiO.sub.x and SAMs
(41) A thin layer of AlO.sub.y/TiO.sub.x was spin-coated onto a highly doped silicon substrate with an area of ca. 1 cm1 cm and resistivity smaller than 0.005 cm following the solution-based procedure to form dielectrics of Su et al., ACS Appl. Mater. Interfaces 2011, 3, 4662-67. To form SAMs of phosphonic acids, an AlO.sub.y/TiO.sub.x-coated Si wafer was treated with oxygen plasma for two minutes and then soaked in a solution of the corresponding phosphonic acid in isopropyl alcohol (1.5 mM) at room temperature for 12 hours, and then rinsed with isopropyl alcohol and dried with a flow of nitrogen.
(42) Measurement of Surface Energy
(43) Static contact angle between a drop of probe liquid and a SAM was measured with a contact angle goniometer, and distilled water and diiodomethane (CH.sub.2I.sub.2) were used as the probe liquid. The dispersion and polar components of the surface energy were calculated using the equation:
(1+cos ).sub.1=(.sub.s.sup.D.sub.1.sup.D).sup.1/2.sub.+2(.sub.s.sup.P.sub.1.sup.P).sup.1/2
(44) Here is the equilibrium contact angle made by each liquid on the solid surface, is the surface energy. The superscripts D and P refer to the dispersive and the polar components, respectively, and the subscripts 1 and s refer to the liquid and solid, respectively. The dispersion and polar components of the surface tension are 21.8 mN m.sup.1 and 50.9 mN m.sup.1, respectively, for water, and 50.0 mN m.sup.1 and 0 mN m.sup.1, respectively, for CH.sub.2I.sub.2.
(45) Measurement of Capacitance and Leakage Current
(46) The capacitance of SAM-modified AlO.sub.y/TiO.sub.x was measured in a frequency range of 100 Hz to 100 kHz from a metal-insulator-metal structure, which had vacuum-deposited gold (0.2 mm1 mm) as the top electrode and a highly doped silicon substrate as the bottom electrode. The average capacitance per unit area (C.sub.i) of SAM-AlO.sub.y/TiO.sub.x was taken at the lowest frequency (100 Hz). The leakage current was measured from the same metal-insulator-metal structure with a voltage of 3 V to 3 V.
(47) Fabrication and Characterization of OTFTs
(48) Thin films of pentacene and C.sub.60 were vacuum-deposited onto the SAM-modified AlO.sub.y/TiO.sub.x using an Edwards Auto 306 vacuum coating system at a pressure of 2.010.sup.6 Torr or lower, with a deposition rate of ca. 1 s.sup.1 to a thickness of 40 nm as measured by a quartz crystal sensor. During vacuum deposition the distance between source and substrate was 18.5 cm, and the substrate was kept at 60 C. for pentacene and 90 C. for C 60 by heating with a radiant heater. Thin films of TIPS-PEN and TIPS-TAP were formed by dropping a 0.5 mg/mL solution in a mixed solvent of dichloromethane and acetone (a volume ratio of 1:1) onto the CDPA-modified AlO.sub.y/TiO.sub.x. The drop-cast films were placed in a vacuum oven overnight to completely remove solvent residues. A layer of gold was deposited through a shadow mask onto the organic films to form top-contact source and drain electrodes. The resulting devices had highly doped silicon as the gate electrode and the SAM-modified AlO.sub.y/TiO.sub.x as dielectrics. The field effect mobility of these OTFT in the saturation regime is extracted from transfer I-V curves using the equation:
I.sub.DS=(WC.sub.i/2L)(V.sub.GV.sub.T).sup.2,
where I.sub.DS is the drain current, is field-effect mobility, C.sub.i is the capacitance per unit area for the SAM-modified AlO.sub.y/TiO.sub.x, W is the channel width, L is the channel length, and V.sub.G and V.sub.T are the gate and threshold voltage, respectively. To obtain average values, at least 20 channels on five substrates were tested for each condition.
(49) All publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
(50) It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.