Horizontal vertical deepwater tree
09702212 · 2017-07-11
Assignee
Inventors
- Jøren Breda (Nesøya, NO)
- Egil Åsli (Kongsberg, NO)
- Eric R. Smedstad (League City, TX, US)
- Richard Murphy (Houston, TX, US)
- Paul L. Riley (Houston, TX, US)
Cpc classification
E21B33/0353
FIXED CONSTRUCTIONS
E21B43/129
FIXED CONSTRUCTIONS
E21B43/128
FIXED CONSTRUCTIONS
International classification
E21B33/035
FIXED CONSTRUCTIONS
E21B43/12
FIXED CONSTRUCTIONS
Abstract
A subsea hydrocarbon production system comprises a tubing hanger which is positioned at an upper end of a well bore, a tubing string which extends from the tubing hanger into the well bore and is fluidly connected to the tubing hanger production bore, and a christmas tree which is positioned above the tubing hanger. The christmas tree comprises a production bore which is fluidly connected to the tubing hanger production bore, a production outlet which is connected to the production bore, a first barrier element which is positioned in the production outlet, and a first closure device which is positioned in the production bore above the production outlet. In this manner access from above the christmas tree through the production bore does not require passage through a barrier element.
Claims
1. A subsea hydrocarbon production system which comprises: a tubing hanger which is positioned at an upper end of a well bore, the tubing hanger including a tubing hanger production bore; a tubing string which extends from the tubing hanger into the well bore and is fluidly connected to the tubing hanger production bore; a christmas tree which is positioned above the tubing hanger and which comprises: a production bore which is fluidly connected to the tubing hanger production bore; a production outlet which is connected to the production bore; a first barrier element which is positioned in the production outlet; and a first closure device which is positioned in the production bore above the production outlet; wherein access from above the christmas tree through the production bore does not require passage through a barrier element; a downhole equipment device which is positioned in the tubing string, the downhole equipment device being connected to a suspension string which is connected to a downhole equipment hanger that is secured to the production bore above the production outlet; wherein the downhole equipment device is installed through the first closure device.
2. The subsea hydrocarbon production system of claim 1, further comprising: a second closure device which is positioned in the production bore below the production outlet; wherein the downhole equipment device is installed through both the first and second closure devices.
3. The subsea hydrocarbon production system of claim 1, wherein an end of the suspension string located in the downhole equipment hanger is connected to an external power supply by a wet mate connector.
4. The subsea hydrocarbon production system of claim 3, wherein the wet mate connector is connected to a power and/or utility feed through in a tree cap which is secured and sealed to the top of the christmas tree.
5. The subsea hydrocarbon production system of claim 4, wherein the downhole equipment hanger is positioned below the first closure device and the wet mate connector is configured to extend through the first closure device.
6. The subsea hydrocarbon production system of claim 3, wherein the end of the suspension string is connected to a wet mate connector half which is configured to be engaged by a radial wet mate connector half mounted on the christmas tree.
7. A subsea hydrocarbon production system which comprises: a tubing hanger which is positioned at an upper end of a well bore, the tubing hanger including a tubing hanger production bore; a tubing string which extends from the tubing hanger into the well bore and is fluidly connected to the tubing hanger production bore; a christmas tree which is positioned above the tubing hanger and which comprises: a production bore which is fluidly connected to the tubing hanger production bore; a production outlet which is connected to the production bore; a first barrier element which is positioned in the production outlet; and a first closure device which is positioned in the production bore above the production outlet; wherein access from above the christmas tree through the production bore does not require passage through a barrier element; a downhole equipment device which is positioned in the tubing string, the downhole equipment device being connected to a suspension string which is connected to a downhole equipment hanger that is secured to the tubing hanger production bore; wherein the downhole equipment hanger is located below the first closure device.
8. The subsea hydrocarbon production system of claim 7, further comprising: a second closure device which is positioned in the production bore below the production outlet; wherein the downhole equipment hanger is located below both the first and second closure devices.
9. The subsea hydrocarbon production system of claim 7, wherein the downhole equipment hanger comprises a number of axial through bores which permit the passage of fluid through the tubing hanger production bore.
10. The subsea hydrocarbon production system of claim 7, wherein an end of the suspension string located in the downhole equipment hanger is connected to an external power supply by a wet mate connector.
11. The subsea hydrocarbon production system of claim 10, wherein the end of the suspension string is connected to a wet mate connector half which is configured to be engaged by a radial wet mate connector half mounted on the christmas tree.
12. The subsea hydrocarbon production system of claim 7, wherein an end of the suspension string located in the downhole equipment hanger is connected via a suspension string extender to a termination head which in turn is connected to an external power supply by a wet mate connector.
13. The subsea hydrocarbon production system of claim 12, wherein the wet mate connector is connected to a power and/or utility feed through in a tree cap which is secured and sealed to the top of the christmas tree.
14. The subsea hydrocarbon production system of claim 13, wherein the downhole equipment hanger is positioned below the first closure device and the wet mate connector is configured to extend through the first closure device.
15. The subsea hydrocarbon production system of claim 12, wherein the termination head is connected to a wet mate connector half which is configured to be engaged by a radial wet mate connector half mounted on the christmas tree.
16. A subsea hydrocarbon production system which comprises: a tubing hanger which is positioned at an upper end of a well bore, the tubing hanger including a tubing hanger production bore; a tubing string which extends from the tubing hanger into the well bore and is fluidly connected to the tubing hanger production bore; a christmas tree which is positioned above the tubing hanger and which comprises: a production bore which is fluidly connected to the tubing hanger production bore; a production outlet which is connected to the production bore; a first barrier element which is positioned in the production outlet; and a first closure device which is positioned in the production bore above the production outlet; wherein access from above the christmas tree through the production bore does not require passage through a barrier element; a hydraulic submersible pump which is positioned in the tubing string, the pump including a fluid power conduit which is connected to a downhole equipment hanger that is secured to the production bore above the production outlet and below the first closure device; and a pump conduit having a first end which is connectable to a source of pressurized fluid and a second end which is connected to the production bore below the first closure device and above the downhole equipment hanger; wherein with the first closure device closed, pressurized fluid is communicated through the pump conduit, the production bore and the fluid power conduit to activate the pump.
17. The subsea hydrocarbon production system of claim 16, wherein fluid exhausted by the pump exits the production bore through the production outlet.
18. The subsea hydrocarbon production system of claim 16, further comprising a pump valve for controlling the flow of pressurized fluid through the pump conduit.
19. A subsea hydrocarbon production system which comprises: a tubing hanger which is positioned at an upper end of a well bore, the tubing hanger including a tubing hanger production bore; a tubing string which extends from the tubing hanger into the well bore and is fluidly connected to the tubing hanger production bore; a christmas tree which is positioned above the tubing hanger and which comprises: an axially extending tree production bore which is connected to the tubing hanger production bore; a laterally extending production outlet which is connected to the tree production bore; a first barrier element which is positioned in the production outlet; and a second barrier element which is positioned in the tree production bore below the production outlet; a downhole equipment device which is positioned in the tubing string and is connected to a suspension string which in turn is connected to a downhole equipment hanger; wherein the downhole equipment hanger is landed in one of the tubing hanger production bore or the tree production bore below the second barrier element.
20. The subsea hydrocarbon production system of claim 19, wherein the downhole equipment hanger comprises a number of axial through bores which permit the passage of fluid through the tubing hanger production bore and the tree production bore.
21. The subsea hydrocarbon production system of claim 19, wherein the downhole equipment hanger is landed in the tubing hanger production bore.
22. The subsea hydrocarbon production system of claim 21, wherein the downhole equipment hanger comprises a wet mate connector half to which an end of the suspension string is connected and which is configured to be engaged by a radial wet mate connector half for the supply of power and/or utilities to the downhole equipment device.
23. The subsea hydrocarbon production system of claim 22, wherein the tubing hanger is landed in a wellhead located below the christmas tree and the radial wet mate connector is mounted on the wellhead.
24. The subsea hydrocarbon production system of claim 22, wherein the tubing hanger is landed in a tubing head located below the christmas tree and the radial wet mate connector is mounted on the tubing head.
25. The subsea hydrocarbon production system of claim 22, wherein a portion of the downhole equipment hanger extends into the tree production bore and the radial wet mate connector is mounted on the christmas tree.
26. The subsea hydrocarbon production system of claim 19, wherein the downhole equipment hanger is landed in the tree production bore.
27. The subsea hydrocarbon production system of claim 26, wherein the downhole equipment hanger comprises a wet mate connector half to which an end of the suspension string is connected and which is configured to be engaged by a radial wet mate connector half mounted on the christmas tree for the supply of power and/or utilities to the downhole equipment device.
28. The subsea hydrocarbon production system of claim 19, wherein the downhole equipment hanger is landed in the tubing hanger production bore and the tubing hanger comprises a number of axially extending bypass flow ports which permit the passage of fluid around the downhole equipment hanger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
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(30) The VXT 10 is installed on the top of the wellhead 12 and is locked thereto using a conventional hydraulic connector 26. The VXT 10 includes an axially extending production bore 28 which is connected to the tubing hanger production bore 20 and an axially extending annulus bore 30 which is connected to the tubing hanger annulus bore 22. The production bore 28 is connected to a lateral production outlet 32 which in turn is connected via a production flow loop 34 to a flowline connector 36. Similarly, the annulus bore 30 is connected to a lateral annulus outlet 38 which in turn is connected via an annulus flow loop 40 to the flowline connector 36. The flowline connector 36 connects the production flow loop 34 to a production flowline 42 and the annulus flow loop 40 to an annulus flowline 44. The production flowline 42 and the annulus flowline 44 may in turn be connected to, e.g., a conventional bridge module or manifold module (not shown). Also, the production outlet 32 and the annulus flow loop 40 may be connected via a crossover line 46.
(31) The VXT 10 comprises a number of valves for controlling the flow of fluids through the hydrocarbon production system. In the embodiment shown in
(32) In the conventional VXT 10 shown in
(33) During the production mode of operation of the VXT 10, the UPMV 50, LPMV 52 and MAN 54 are opened and the PSV 48 and XOV 62 are closed. In this configuration, the produced fluid will be directed from the production bore 28 into the production outlet 32 and from there into the production flow loop 34 and the production flow line 42. In addition to the PSV 48, a tree cap 64, crown plug, or similar device is locked and sealed to the top of the VXT 10 to provide a second pressure barrier between the production bore 28 and the environment. The UPMV 50 and the LPMV 52 typically remain open except in the event of an emergency, when the well is shut down, or when needed to provide a pressure barrier between the well bore and the environment, such as when the tree cap 64 is removed in preparation for the installation of intervention equipment.
(34) A first embodiment of the christmas tree of the present invention is shown schematically in
(35) Similar to the VXT 10 described above, the tree 100 includes an axially extending production bore 28 which is connected to the tubing hanger production bore 20, an axially extending annulus bore 30 which is connected to the tubing hanger annulus bore 22, at least one production outlet 32 which is connected to the production bore, and a laterally extending annulus outlet 38 which is connected to the annulus bore. The production outlet 32 is connected via a production flow loop 34 to a flowline connector 36. Similarly, the annulus outlet 38 is connected via an annulus flow loop 40 to the flowline connector 36. The flowline connector 36 in turn connects the production and annulus flow loops 34, 40 to respective production and annulus flowlines (not shown).
(36) The tree 100 includes a number of barrier elements and closure devices for controlling the flow of fluids through the hydrocarbon production system. As used herein, a barrier element is an active actuated FSC valve, that is, a FSC valve, such as a PMV or a PWV, which is not locked in the open position. Also, a closure device is a non-active actuated FSC valve (i.e., an FSC valve which is locked in the open position), an actuated fail-as-is (FAI) valve, an actuated fail-safe-open (FSO) valve, a manual valve, plug, tree cap, coiled tubing stripper, pipe ram, or any other such device which functions to hold pressure when closed. Examples of valve-type closure devices include swab valves, service valves, isolation valves, master valves and safety valves.
(37) In contrast to the VXT 10 described above, the tree 100 does not include any barrier elements in the production bore 28. Instead, at least one and preferably two closure devices are provided in the production bore 28 and the barrier elements are moved to the production outlet 32. In the embodiment of the invention shown in
(38) Compared to the VXT 10, the tree 100 in effect moves the barrier elements and their associated actuators from the production bore 28 to the production outlet 32. As a result, the size of the production bore 28 is not constrained by the size of the valve actuators, at least where the closure devices in the production bore do not comprise actuated valves. Consequently, the diameter of the production bore 28 can be increased independently without an associated increase in the size and weight of the tree, which would otherwise be required to accommodate the larger valve actuators. At the same time, the diameter of the production outlet 32, and thus the size of the actuators for the production outlet valves, can remain relatively small. In one embodiment of the tree 100, for example, the production bore 28 may comprise an inner diameter of 7 inches or larger while the production outlet may comprise an inner diameter of 5 inches. This relatively large production bore 28 can accommodate larger intervention tools as well as any submersible device that may be suspended and retrievable through the production bore. In addition, since the LPSV 110a and UPSV 110b are not active actuated FSC valves, no risk exists that either the valves, the intervention tool string, or a power cable, for example, will be damaged in the event of inadvertent operation or a loss of hydraulic or electric power to the tree 100.
(39) In addition to the production valves just described, the tree 100 comprises a number of valves for controlling or monitoring pressure in the annulus bore 30. As shown in
(40) A second embodiment of the christmas tree of the present invention is shown schematically in
(41) The tree 200 includes an axially extending production bore 28 which is connected to the tubing hanger production bore 20, an axially extending annulus bore 30 which is connected to the tubing hanger annulus bore 22, at least one production outlet 32 which is connected to the production bore, and a laterally extending annulus outlet 38 which is connected to the annulus bore. The production outlet 32 is connected via a production flow loop 34 to a flowline connector 36. Similarly, the annulus outlet 38 is connected via an annulus flow loop 40 to the flowline connector 36. The tree 200 also includes a crossover line 46 which connects the annulus bore 30 to the production bore 28, an annulus bypass line 202 which connects the annulus bore directly to the flowline connector 36 and a monitor line 204 which connects the annulus bypass line to the production outlet 32.
(42) Similar to the tree 100 described above, the tree 200 replaces the barrier elements in the production bore 28 with closure devices. A PSV 110 is provided in the production bore 28 above the production outlet 32 and a production isolation valve (PIV) 111 is provided in the production bore below the production outlet. The PIV 111 may be any of the closure devices described above, such as a manual valve or a FAI, FSO or locked-open FSC actuated valve. Also, a barrier element, in this case an active actuated PMV 112, is provided in the production outlet 32 between the production bore 28 and the PWV 54. During the production mode of operation, the PSV 110 is closed and a pressure-containing tree cap 64 or similar device is connected to the top of the tree 200 to provide two pressure barriers between the production bore 28 and the environment.
(43) As with the tree 100, the lack of any barrier elements in the production bore 28 will allow the diameter of the production bore to be increased without an associated increase in the size and weight of the tree 200 due to the requirement for larger valve actuators. In addition, no risk exists that either the PSV 110, the PIV 111, an intervention tool string, or a power cable, for example, will be damaged in the event of inadvertent operation or a loss of hydraulic or electric power to the tree 200.
(44) The tree 200 also includes a manually operated ASV 54 in the annulus bore 30 above the annulus outlet 38, an actuated AMV 56 in the annulus bore below the annulus outlet, an actuated AWV 58 in the annulus outlet between the annulus bore and the annulus flow loop 40, and an actuated XOV 60 in the crossover line 46 between the annulus line and the production bore 28. The tree 200 may further include a manually operated annulus isolation valve (AIV) 206 in the annulus bore between the ASV 54 and the annulus outlet 38, an actuated annulus bypass valve (ABV) 208 in the annulus bypass line 202 between the annulus bore and the monitor line 204, and an actuated monitor isolation valve (MIV) 210 in the monitor line between the production outlet 32 and the annulus bypass line.
(45) A third embodiment of the christmas tree of the present invention is shown in
(46) A fourth embodiment of the christmas tree of the present invention is shown in
(47) A fifth embodiment of the christmas tree of the present invention is shown in
(48) As discussed above, by eliminating the barrier elements in the production bore, the christmas tree of the present invention facilitates the use of downhole equipment devices, such as submersible pumps, in subsea hydrocarbon production systems. Referring to
(49) During the production mode of operation of the tree 200, the downhole equipment hanger 604 and the tree cap 608 provide two pressure barriers between the well bore and the environment. In the event the ESP 600 should need to be replaced, the tree cap 608 can be removed and a well control package (WCP) 612 (
(50) An alternative arrangement for deploying downhole equipment such as the ESP 600 in the tree 200 is shown in
(51) Another alternative arrangement for deploying downhole equipment such as the ESP 600 in the tree 200 is shown in
(52) A further alternative arrangement for deploying downhole equipment such as the ESP 600 in the tree 200 is shown in
(53) Alternative arrangements for supplying power to downhole equipment such as the ESP 600 will be now described with reference to
(54) In the power supply arrangement shown in
(55) Another downhole equipment power supply arrangement is shown in
(56) A further downhole equipment power supply arrangement is shown in
(57) In accordance with the present invention, the innovative aspects of the downhole equipment power supply arrangements described above can also be applied to horizontal christmas trees. Referring to
(58) In the embodiment shown in
(59) During the production mode of operation of the HXT 800, the downhole equipment hanger 824 and the tree cap 826 provide two pressure barriers between the well bore and the environment. In the event the ESP 820 should need to be replaced, the tree cap 826 can be removed and an interface 830 (
(60) An alternative embodiment of the HXT 800 is shown in
(61) An alternative embodiment of the christmas tree of the present invention is shown in
(62) In the present embodiment, the tree 900 includes a number of features for supplying fluid power to a hydraulic submersible pump (HSP) 950 (
(63) Thus, the tree 900 facilitates the use of an HSP in subsea hydrocarbon production systems. Traditionally, an HSP is powered by pumping the power fluid through the annulus of the tree and down the well bore annulus to a crossover sub in the production tubing which is connected to the HSP. In the present embodiment, because the production bore of the tree can accommodate a large through bore, the power conduit 902 and the production from the well can be accommodated in the production tubing, eliminating the need to expose the annulus to power fluid pressures. Fluid power for the HSP 950 can be supplied by any number of pressure sources and can be any of a variety of types of fluids or fluid mixtures that are delivered to the flowline connector 36. The fluid power travels via the HSP conduit 920, through the HSP valve 910 and into the production bore 28. With the PSV 48 in the closed position, the fluid is directed through the downhole equipment hanger 904 and into the fluid power conduit 902. The fluid power then travels to the HSP 950 and is exhausted into the production tubing string 18, where it is mixed with hydrocarbons and travels up the production tubing string 18 to the tubing hanger production bore 20, then to the production bore 28, and exits the tree 900 through the production outlet 32. The fluid power can be routed to the production bore 28 in any number of ways which are obvious to those skilled in the art.
(64) Another embodiment of the christmas tree of the present invention is shown in
(65) Like the PWV 54, the PMV 112 is a hydraulically or electrically actuated, FSC valve. Because the tree 1000 employs only one hydraulically or electrically actuated valve in the production bore 28, the overall size of the tree can be made smaller than a conventional tree with two hydraulically or electrically actuated valves in the production bore. At the same time, during the production mode of operation of the tree 1000, double barrier protection between the well bore and the environment is provided by a PSV 110 located in the production bore 28 above the production outlet 32 and a pressure containing tree cap 622.
(66) Alternative embodiments of the christmas tree 1000 are shown in
(67) The embodiment of the invention shown in
(68) It should be recognized that, while the present invention has been described in relation to the preferred embodiments thereof, those skilled in the art may develop a wide variation of structural and operational details without departing from the principles of the invention. For example, the various elements shown in the different embodiments may be combined in a manner not illustrated above. Therefore, the following claims are to be construed to cover all equivalents falling within the true scope and spirit of the invention.