LIQUID DISPENSER WITH OZONATING, RECIRCULATING AND IMPROVED TEMPERATURE CONTROL FUNCTIONS
20170190556 ยท 2017-07-06
Assignee
Inventors
Cpc classification
B67D3/0022
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0004
PERFORMING OPERATIONS; TRANSPORTING
B67D2001/075
PERFORMING OPERATIONS; TRANSPORTING
B67D3/0009
PERFORMING OPERATIONS; TRANSPORTING
B67D1/07
PERFORMING OPERATIONS; TRANSPORTING
B67D2001/1259
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67D1/07
PERFORMING OPERATIONS; TRANSPORTING
B67D1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Liquid dispensing systems which sanitize the liquid and liquid-contacting parts of a liquid dispensing system using ozonation, by periodically flushing the system with ozonated gas or liquid. Also disclosed and claimed are an apparatus and method for controlling temperature variations between the liquid in holding (e.g., cold and/or hot) tanks and the liquid as it is dispensed, which may be used with an Insta-Boil feature.
Claims
1. A liquid dispensing device capable of being used to perform the following steps: dispensing a liquid through a dispensing mechanism that is in fluid communication with a first liquid communication means; and periodically, automatically flushing liquid collecting in the first liquid communication means from the first liquid communication means during a time when no dispensing of the liquid has occurred, to facilitate the prevention of pathogen contamination within the liquid contained in the first liquid communication means during non-dispensing time periods.
2. The liquid dispensing device of claim 1, wherein the dispensing device comprises either a pump-fed or gravity-fed liquid dispensing system.
3. The liquid dispensing device of claim 1, wherein the device includes at least one cold tank containing a chilled liquid, and the first liquid communication means allows the liquid to flow along a first path between the at least one cold tank and the dispensing mechanism.
4. The liquid dispensing device of claim 3, wherein the device also includes at least one hot tank contained a heated liquid, and a second liquid communication means allows the liquid to flow along a second path between the at least one hot tank and the dispensing mechanism, and wherein the periodic flushing step may include the step of flushing liquid collecting in the second liquid communication means from the second liquid communication means during a time when no dispensing of the liquid has occurred, to facilitate the prevention of pathogen contamination within the liquid contained in the second liquid communication means during non-dispensing time periods.
5. The liquid dispensing device of claim 1, further comprising the step of causing a delay in dispensing to occur prior to dispensing and after the request for dispensing has been made, to provide the device with time to perform the flushing step.
6. A liquid dispensing device capable of dispensing a liquid through a dispensing mechanism that is in fluid communication with a first liquid communication means, and also capable of being used to perform the following steps: prior to dispensing the liquid, and after a request for dispensing has been made to the system by an operator of the system, automatically flushing liquid that has collected in the first liquid communication means from the first liquid communication means; and replacing the flushed liquid in the first liquid communication means with liquid at a predetermined, desired temperature.
7. The liquid dispensing device of claim 6, wherein the dispensing device comprises either a pump-fed or a gravity-fed liquid dispensing system.
8. The liquid dispensing device of claim 6, wherein the device includes at least one cold tank containing a chilled liquid, the first liquid communication means allows the liquid to flow along a first path between the at least one cold tank and the dispensing mechanism, and the replacement liquid is at a temperature which is substantially the same as the temperature of the liquid in the cold tank.
9. The liquid dispensing device of claim 8, wherein the device also includes at least one hot tank contained a heated liquid, and a second liquid communication means allows the liquid to flow along a second path between the at least one hot tank and the dispensing mechanism, and wherein the automatic flushing step may include the step of flushing liquid collecting in the second liquid communication means from the second liquid communication means, and wherein the replacing step may include the step of replacing the flushed liquid from the second liquid communication means with liquid at a predetermined, desired, heated temperature which is substantially the same as the temperature of the liquid in the hot tank.
10. The liquid dispensing device of claim 6, further comprising the step of causing a delay in dispensing to occur prior to dispensing and after the request for dispensing has been made, to provide the device with time to perform the flushing and replacing steps.
11. The liquid dispensing device of claim 10, further comprising one or more valves in fluid communication with the first liquid communication means, wherein the one or more valves participate in causing the dispensing delay.
12. The liquid dispensing device of claim 1, wherein at least one of the one or more valves has a cracking pressure in the range of about 2-3 ounce-force.
13. The liquid dispensing device of claim 11, wherein the device includes one or more pumps, and wherein the step of causing a delay in dispensing to occur includes the step of actuating the one or more pumps before opening the one or more valves, enabling residual liquid in the first liquid communication means to flow out of the first liquid communication means.
14. The liquid dispensing device of claim 9, wherein the first and second liquid communication means comprise plastic or stainless steel tubing.
15. The system of claim 10, wherein the dispensing delay is in the range of about 0.5-1.5 seconds.
16. A liquid dispensing system, comprising: a liquid supply; a first liquid communication means allowing the liquid to flow along a first path from the liquid supply to a dispenser; a pump for drawing the liquid from the liquid supply and causing it to flow along the first path as controlled by the user, the pump automatically activating on a periodic basis during a non-liquid-dispensing mode to flush liquid in the first liquid communication means from the first liquid communication means, and to replace the flushed liquid with chilled liquid, in order to maintain a temperature of the liquid within the first liquid communication means below a certain predetermined temperature to limit the growth of pathogens within the liquid.
17. The liquid dispensing system of claim 16, further comprising a second liquid communication means communicating with the first liquid communication means and providing a path permitting residual, warmer liquid in the first communication means to be returned to a cold tank.
18. The liquid dispensing system of claim 16, wherein the pump automatically activates during the non-liquid-dispensing mode for a period of time which is less than about five percent of a total operating time of the system.
19. A method for sanitizing a liquid dispensing system, comprising the steps of: providing a liquid supply source; providing a first liquid communication means allowing the liquid to flow along a first path between the liquid supply source and a dispenser, and sanitizing substantially all of the waterways of the system and the dispenser by sufficiently ozonating the liquid within the waterways.
20. The method of claim 19, wherein the liquid supply source comprises at least a cold tank, and wherein the liquid within the cold tank is ozonated, and then this ozonated liquid is used to sanitize the remaining liquid and liquid-contacting parts within the system.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The novel features which are characteristic of the invention are set forth in the appended claims. The invention itself, however, together with further objects and attendant advantages thereof, can be better understood by reference to the following description taken in connection with the accompanying drawings, in which:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032] The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. In the drawings, like reference numerals designate corresponding parts throughout the several views.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] Set forth below is a description of what are believed to be the preferred embodiments and/or best examples of the invention claimed. Future and present alternatives and modifications to this preferred embodiment are contemplated. Any alternatives or modifications which make insubstantial changes in function, in purpose, in structure, or in result are intended to be covered by the claims of this patent.
[0034] The water cooler systems or liquid dispensing systems of the present invention may utilize any commercially available water coolers or liquid dispensing systems, including those disclosed in the above-referenced patent applications which are incorporated by reference into this application. The specific embodiments discussed below are not intended to narrow the scope of the claimed invention as discussed in the Summary of the Invention, above.
[0035] Referring first to
[0036] By energizing cold water pump 22 and cold-side, 3-way solenoid valve 46b, cold water may be pumped from the cold tank through cold water dispensing tubing 24, and then may be dispensed using 3-way solenoid 26, in a manner well known in the art, at spout 30. Alternatively, by energizing hot water pump 32 and hot-side, 3-way solenoid valve 46a (which may also be a mechanical valve), hot water may be pumped from the hot tank through hot water dispensing tubing 34, and then dispensed in a similar manner to that of the cold water.
[0037] Cold tank 12 may include a baffle 36, which may but need not be the type of baffle disclosed in copending U.S. Ser. No. 12/555,866. Cold tank 12 may also include cold control sensor 38 which may be used to turn on/off compressor 20 in order to maintain the cold tank water at the desired temperature. Hot tank 14 may include a heater band 14a, a heat limiter 14b (e.g., a thermostat to cut off power if the hot tank temperature exceeds a predetermined temperature, such as 95 C./203 F.), and a NTC thermistor 14c, such as a negative temperature coefficient thermistor). (A thermocouple may be used here instead, to provide a similar function.) NTC thermistor 14c may be used to sense the temperature of the hot tank, electronically communicating with control PCB 18 to control the hot tank temperature to be (e.g.) 60 C./140 F. for energy-saving mode, 86 C./187 F. for normal hot water cycle, and 92 C./198 F. for Insta-Boil purposes, described below).
[0038] Referring to
[0039] Referring to
Accu-temp
[0040] Referring now to
[0041] Referring to
[0042] Referring now to
[0043] In the prototype of the drawings described here, testing showed that the water temperature between dispensing spout 30 and the water tanks (12 or 14) could be controlled within a range of +/2 C./3.6 F.
[0044] Again, as described above, one preferred embodiment may dispense pressurized liquid from a municipal supply, for example, without using local storage tanks, and simply periodically flush residual liquid from the dispensing tubing, and replace this flushed liquid with fresh liquid which may be chilled or heated to avoid pathogen build-up. If a localized dispensing system is employed utilizing one or more storage tanks, such as a cold tank, a cold and hot tank, or other tanks, the flushing liquid may be drawn from one of these tanks, or it may be drawn from an external source.
[0045] Those of ordinary skill in the art will also understand that the predetermined delay necessary to allow the flushing and/or liquid replacement steps to occur (with regard to the residual liquid that has collected in the waterways in between dispensing times) can be varied to permit substantially all, but not necessarily all, of the residual liquid to be removed from the waterways.
Stay-Cool
[0046] Referring to
[0047] In one embodiment of the Stay-Cool system, the water pump may periodically be activated for a predetermined time period (e.g., for 5 seconds every 30 minutes, with the actual timing to be fine-tuned based on tubing length and insulation, as will be understood by those designers of ordinary skill in the art) in order to keep the water in the cold waterways cool and to suppress bacteria and algae growth. Referring to the embodiment shown in
Ozone Sanitization
[0048] In yet another preferred embodiment of the present invention, a water cooler system may be provided which sanitizes the cold waterway system and wetted parts by using ozonated water generated by an ozone generator. As examples, SIP 3207 from SIP Technologies, or another ozone sanitization unit, may be used. (Sanitization of the hot waterway system and wetted parts is not needed as the hot water will prevent the growth of bacteria and algae.) Using the waterway tubing and components shown in
[0049] In an exemplary embodiment, when the unit is placed in SIP Manual Clean mode, the user places a vessel capable of holding (e.g.) 4 cups/1 liter of water under the nozzle area. When the SIP Manual Full Clean mode is activated (such as by depressing the Manual Full Clean white button on the back of the unit for about 3 seconds and waiting for an audible tone), Full Clean On will be displayed, and the entire waterways will be sanitized. During Auto Clean mode, there is a cold waterway section that is not sanitized. Also, the Auto Clean mode does not require user intervention (sanitization will automatically begin based on the Frequency and Start time setup), while the Manual Clean mode does.
[0050] When the SIP sanitization feature is activated (either SIP Auto Clean or SIP Manual Full Clean modes), the compressor may stop, and the Auto Clean On or Full Clean On terminology may be displayed. At both SIP Manual and SIP Auto Clean modes, the system may wait about 30 minutes for any ice bank in the cold tank to dissolve before providing power to the SIP black box (e.g., SIP model 3207). The SIP black box may be provided power through power cord for 75 minutes. The SIP black box may finish the cycle and stop automatically roughly after 75 minutes. When the SIP black box is powered (in both SIP Manual and SIP Auto Clean modes), the compressor may resume its work to cool down the water temperature and facilitate ozone absorption. About 40 minutes later (or when the ozone concentration in the water has reached a certain desired level), the cold water pump may commence running for 2 seconds every 10 seconds for 20 minutes. Ozonated cold water will be circulated back to the cold tank through the cold Accu-Temp tubing. At the 55-minute mark, the i-Boil feature may be activated once, in order to raise the hot tank temperature to (e.g.) 92 C./198 F., and sanitize the hot tank. At the 60-minute mark, the hot water pump may run for 1 second, and then stop 2 seconds, and repeat this cycle 15 times. Ozonated water may flow through the baffle waterway to the hot tank, to sanitize the baffle waterway. Hot water may exit the hot tank, to also sanitize the hot Accu-Temp tubing. 75 minutes after the SIP black box is activated, the system may return to its normal operational mode.
[0051] During the SIP Auto Clean and SIP Manual Clean sanitization processes, both hot and cold dispensing buttons will be locked out, and all LEDs will be powered off, except the LCD display and backlight. Either Auto Clean On or Full Clean On will be displayed, depending on which was selected. Attempts to dispense water may trigger a buzzer. The setup buttons may be used. Either mode may be stopped/exited by depressing and holding the Manual Full Clean white button on the rear of the unit for (e.g.) 3 seconds until a tone is heard.
[0052] During the SIP Manual Clean sanitization process, in an exemplary embodiment, at the 58-minute mark, the cold solenoid may be opened and the cold pump energized to dispense ozonated water from the nozzle for 1 second, and then stop dispensing for 2 seconds, with this cycle repeated 15 times, allowing the ozonated water to flow through the nozzle and sanitize this area. At the 59-minute mark, the hot solenoid may be opened and the hot pump energized to dispense hot water from the nozzle for 1 second, and then to stop dispensing for 2 seconds, with this cycle repeated 15 times, allowing the ozonated water to flow through the baffle waterway to the hot tank, to sanitize the baffle waterway, and to allow the hot water to flow through the nozzle and sanitize this area.
[0053] Any ozone-sanitizing liquid dispensing system according to the present invention may be used to sanitize the faucet/nozzle/dispensing mechanism, as desired.
[0054] Incorporating by reference the applicable disclosure in pending U.S. Ser. No. 12/116,407, filed May 7, 2008, titled Bottom Load Water Cooler, and referring back to graphical interface 40 in
[0055] As to filter change, when one of the dispensing buttons 43, 44 is pressed and held, for example, a message may appear in graphical display area 54 (e.g., Premium Quality Water or Filter OK) indicating that the filter life is still acceptable; Schedule Service Call or similar terminology may appear if the filter needs to be replaced.
[0056] Referring to
[0057] Still referring to
[0058] As referenced above, when the SIP sanitization feature is actuated (either in the Auto Clean or Manual Clean modes), in the exemplary embodiment, the compressor may stop running, and the SIP Auto Clean ON or SIP Manual Clean ON terminology may appear in graphical display 54 on interface 40. After waiting for about 30 minutes for any ice bank to dissolve, SIP black box 60 (
[0059] Again, during the SIP Auto Clean sanitization process, all dispensing buttons may be locked out, and all LEDs may be turned off, except for the LCD display with the SIP Auto Clean ON terminology. Attempts to dispense will not work, and may trigger an audible response (e.g., a buzzer with 3 quick beeps in seconds). Again, the setup buttons will be useable.
[0060] In contrast, during the SIP Manual Clean sanitization process, some water will be dispensed from nozzle, all LEDs may be powered off except the LCD display and backlight, and Full Clean On may show in the LCD display. Attempts to dispense water may trigger a buzzer and/or audible tone. Other setup features (setup, up, down, brightness) may still be used. In the exemplary embodiment, at the 58-minute mark, the cold solenoid may be energized and the cold pump caused to dispense ozonated water from the nozzle for 1 second, and then stop dispensing for 2 seconds, and this cycle may be repeated 15 times, allowing the ozonated water to flow through the nozzle and sanitize this area. At the 59-minute mark, the hot solenoid may be opened/energized and the hot pump caused to dispense hot water from the nozzle for 1 second, to stop dispensing for 2 seconds, and to repeat this cycle 15 times, causing the hot water to flow through the nozzle and sanitize this area.
[0061] In an alternative embodiment, not shown in the drawings, the hot tank may be eliminated, such that the water cooler only provides room temperature and chilled water. In this embodiment, pump 32 may communicate directly with cold water tubing 34.
[0062] The above description is not intended to limit the meaning of the words used in the following claims that define the invention. Other systems, methods, features, and advantages of the present invention will be, or will become, apparent to one having ordinary skill in the art upon examination of the foregoing drawings, written description and claims, and persons of ordinary skill in the art will understand that a variety of other designs still falling within the scope of the following claims may be envisioned and used. It is contemplated that these or other future modifications in structure, function or result will exist that are not substantial changes and that all such insubstantial changes in what is claimed are intended to be covered by the claims.
[0063] The following terms are used in the claims of the patent as filed and are intended to have their broadest meaning consistent with the requirements of law. Where alternative meanings are possible, the broadest meaning is intended. All words used in the claims are intended to be used in the normal, customary usage of grammar and the English language.