Taper-wall riser with tab connectors
20170191251 ยท 2017-07-06
Inventors
Cpc classification
B65D21/0209
PERFORMING OPERATIONS; TRANSPORTING
B65D90/024
PERFORMING OPERATIONS; TRANSPORTING
B65D21/0212
PERFORMING OPERATIONS; TRANSPORTING
B65D21/0234
PERFORMING OPERATIONS; TRANSPORTING
B65D90/08
PERFORMING OPERATIONS; TRANSPORTING
B65D21/086
PERFORMING OPERATIONS; TRANSPORTING
B65D88/025
PERFORMING OPERATIONS; TRANSPORTING
International classification
E03F5/02
FIXED CONSTRUCTIONS
Abstract
A plastic article useful as a riser assembly for a septic tank or as part of another structure is comprised of a multiplicity of identical shape conical wall plastic risers. The risers are attached to each other at joints by tabs which engage rim segments; each end of the riser has alternating tabs and rim segments. A riser assembly wall undulates in the lengthwise direction. The risers nest within each other for shipment or storage.
Claims
1. A riser having a first end, a second end, spaced apart along a riser length, and a central lengthwise axis, comprising: a wall, having the shape of a truncated hollow cone, and an interior surface and an exterior surface; the wall at the first end having a first diameter, and the wall at the second end having a second diameter which is smaller than the first diameter; a plurality of tabs spaced apart by rim segments at each of said ends, each tab shaped for latching engagement with a rim segment of the like-size end of an identical riser when two risers are mated at either of the riser first ends or the riser second ends to form a joint therebetween.
2. The riser of claim 1 wherein each tab comprises: a body, extending in the riser lengthwise axis direction from the wall at the end having the tab; and, a lip at the lengthwise end of the body extending radially for engaging a rim segment.
3. The riser of claim 2 wherein at the first end of the riser the lip of each tab extends radially inward toward the central lengthwise axis, and wherein at the second end of the riser the lip of the each tab extends radially outward away from the central lengthwise axis.
4. The rise of claim 2 wherein each tab is connected to the exterior surface of the wall by a web, the tab thereby radially spaced apart from the exterior surface of the wall by the web, the combination of wall, web and body defining a channel running in the circumferential direction of the riser.
5. The riser of claim 4 wherein each web is comprised of two circumferentially spaced apart portions.
6. The riser of claim 2 wherein each end of the riser has a circumscribing groove facing in the lengthwise direction of the riser, for receiving a seal.
7. The riser of claim 4 further comprising a plurality of bosses, one each extending from the exterior wall at the location of a rim segment, each boss shaped for receiving a lengthwise-extending screw.
8. The riser of claim 2 wherein each tab has opposing circumferential direction edges which are angled with respect to a plane within which lies the central lengthwise axis.
9. The riser of claim 4, wherein each tab has opposing circumferential direction edges which are angled with respect to a plane within which lies the central lengthwise axis, and the lip of each tab has an edge angled relative to a diametrical plane of the riser.
10. The riser of claim 1 wherein said wall has a circumferential step which is closer to the second end than the first end, for receiving the legs of a grating.
11. An assembly comprising at least two risers of claim 1, wherein the tabs of one end of the first riser are engaged with the rim segments of the same-size end of the second riser.
12. An assembly comprising at least two risers of claim 4, wherein the tabs of one end of the first riser are engaged with the rim segments of the same-size end of the second riser.
13. A method of making a riser assembly which comprises: (a) forming two risers of claim 1 or claim 4; (b) attaching the first end of the first riser to the first end of the second riser by moving the risers toward each other in the lengthwise axis direction, to cause the lips of the tabs on each riser to contact the rim segments of the mating other riser and thereby elastically deforming the each tab in the radial direction; then continuing to move the risers toward each other, thereby allowing the tabs to elastically return to approximately original configuration with the lip of each tab engaged with a rim segment of the mating riser.
14. A safety grating for use within a riser comprising: a hub, having a multiplicity of arms attached to and extending radially outward from the hub, the hub having an exterior dimension which fits with the opening of an imaginary cylinder for lengthwise movement therealong; at least one of the arms having a hinge joint where the arm connects to the hub or along the length of the arm, so that the arm may be pivoted at said hinge joint to thereby reduce the grating exterior dimension and the size of the opening of said imaginary cylinder dimensions are reduced to the diameter of the opening of the end of said imaginary cylinder within which grating is movable lengthwise.
15. The safety grating of claim 14 wherein each of the multiplicity or arms is hinged.
16. The safety grating of claim 14 where said riser has a first end and a second end lying along the riser length, and comprises a wall, having the shape of a truncated hollow cone; the riser having the first end having a first diameter and a second end having a second diameter which is smaller than the first diameter; and a plurality of tabs spaced apart by rim segments at each of said ends, each tab shaped for latching engagement with a rim segment of the like-size end of an identical riser; wherein said second end has an opening which is the same as said reduced opening of the imaginary cylinder.
17. The safety grating of claim 13 in combination with a said riser, the riser wall having a circumferential step which is closer to the second end than the first end; wherein the ends of the legs of the grating are resting on said step.
18. An adapter for use to connect alternatively a riser to the top of a septic tank, a piece of pipe to the top of a septic tank, or to interconnect a riser and a piece of pipe, the adapter comprising: a flange for attachment to the top of a septic tank, the flange having a bore hole and a central lengthwise axis; a cylindrical wall having a bore aligned with the bore hole of the flange, the wall extending along the lengthwise axis, the wall having a first diameter portion attached to the flange and a smaller second diameter portion attached to the first diameter portion; and, a ledge extending inwardly within the bore hole of the flange.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION
[0036] In the present invention molded plastic riser articles (sometimes referred to as rings) can be used individually or as assemblies. As will be seen, risers have inward or outward tapering walls, also referred to as conical walls. For simplicity of description, the risers and riser assemblies are often described herein using terminology applicable to cylindrical shapes. While the invention is described in terms of circular rings/risers, the scope of the claimed invention includes articles which have walls which are non-circular, e.g. oblong; and those shall be considered equivalents.
[0037] The following description concentrates on an exemplary product and application, namely a riser for a septic tank. A riser is an open ended structure which may be closed by a lid when positioned on a tank. In the present invention, a riser may be mated with one or more other risers to form a riser assembly. In the art, a riser assembly may be also referred to simply as a riser. In this description and elsewhere a single riser piece may be alternatively referred to as a ring.
[0038] The disclosures of commonly owned patent application Ser. No. 62/295,408, filed Feb. 15, 2016, entitled Multi-ring plastic riser with tab connectors, and patent application Ser. No. 14/444,960, filed Jul. 28, 2014, entitled Multi-ring plastic storage tanks and risers (the '960 application) are hereby incorporated by reference.
[0039]
[0040] A riser assembly of the present invention may comprise two or more mated and latched-together articles. A riser assembly may sometimes be simply called a riser herein, particularly when the assembly is installed in a working position. When installed on a septic tank, a riser assembly is typically fastened to a fitting around the opening in the top of the tank and the assembly has a lid closure at its top. An exemplary lid closure is consistent with the lid shown in
[0041] An exemplary riser 20 may have a vertical height of about 15 cm (about 6 inch), a larger diameter end of about 69 cm (about 27 inch) and a smaller diameter end of about 58 cm (about 23 inch). Other risers may have heights in the range 2 to 18 inches (5 to 46 cm). Joints between several identical risers 20 are formed by tabs on one part that engage rim segments on the mating part by latching to them. An exemplary riser is preferably make of injection molded thermoplastic, such as polyethylene or polypropylene, with a wall thickness of about 4.5 mm (about 0.18 inches). Alternative plastic materials may be used.
[0042] Riser 20 has a lengthwise central axis L, around which is centered a wall 30 that generally has the shape of a truncated hollow cone. The wall of riser 20 has opposing ends 22, 32. End 22 has a larger diameter than does smaller end 32. The wall of an exemplary ring is preferably inclined at an about 7 degree angle to the lengthwise axis L, more generally, preferably within the range 5-20 degrees.
[0043] As best seen in
[0044]
[0045] Referring to
[0046] When used, gaskets 50, 150 are preferably made of a rubber or elastomer material, for example EPDM having a Shore A hardness number of about 30. Optionally, where resistance to water passage through the joint is not important to the user, the risers can be assembled without the use of a gasket, and risers may be constructed without a channel 44. See
[0047] Exemplary riser 20 has ten tabs 26, 36 at each end. Preferably, the tabs at one end are aligned in the lengthwise direction with the tabs at the other end of the riser. In other embodiments of the invention, there may be fewer or more tabs; and there may be a different number of tabs at one end, compared to the other end.
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[0049] With particular reference to
[0050]
[0051] The combination of elements 48, 46 and local portion 130 of wall 30 defines circumferentially-running channel 47 (which has a length nominally equal to the tab width). Channel 47 provides an advantageous arrangement for the following reasons: When force is applied to the risers, to separate the risers from each other at the joint 42, a bending moment (represented by the curved vectors M) is created in web 46. That moment has the effect of thrusting section 48 and lip 52 radially inwardly, toward the central axis L of the riser, better to engage rim 28. That enhances the resistance of the joint to separation, compared to the resistance which the assembly would have if channel 47 and section 46 were not present, i.e., compare to the structure shown in
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[0054] Once the mating features of the ends are engaged, the risers cannot conveniently be separated other than by use of tools which pull all tabs from engagement with the mating rims. It is not expected that a user will often seek to separate the risers once they are joined to each other.
[0055] Referring again to
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[0057] With reference to
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[0059] The next paragraphs describe a safety grating that is particularly useful with the foregoing kinds of conical risers which have different diameter ends, compared to known safety gratings which are used with more or less constant diameter risers of the prior art.
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[0061] Importantly, arms 62 are hinged. The hinging enables placement of a grating by passing the grating through the small end of a riser, for example, the small end of riser 20P which has a diameter DA of the opening of an imaginary cylinder, as shown in phantom in
[0062] Referring again to
[0063] Springs (not shown) may be employed to bias the arms in the outward, or most-extended, direction. For example, a torsion spring may be put around the pin of the hinge joint, when the hinge joint has appropriate construction. For example, compressible elastic bumpers may be used to resist the inward or collapsing motion of the arms. Likewise, the movement of one arm may be interlocked with the movement of adjacent arms, so all arms move radially outward or inward in coordination. The interlocking may be on the nature of a flexible tang which is fixed to one arm and extends in the circumferential direction, from the one arm to engage slidingly a surface of an adjacent second arm.
[0064] An alternative embodiment grating may have one or more arms which are not hinged in combination with at least one, or more than one, arm which is hinged. In a functionally-limiting embodiment of the invention, hinged arms need only be in number sufficient to decrease the effective outside diameter of the grating, so that such effective diameter is smaller than the small end opening of a riser like riser 20 (or the opening of an imaginary cylinder associated with the small end opening, with which the grating is used. Thus there is an embodiment which has only one hinged arm.
[0065] In still another alternative embodiment of grating, illustrated by
[0066] A grating within the present invention may have a number of arms which is different from five arms of exemplary grating 60. For example, 3, 4, or 6 or more arms may be used. And although a correlation between the number of polygon sides of the center opening with the number of arms is preferred (i.e., pentagonal for five arms, hexagonal for six arms, etc.), in alternative embodiments of the invention the shape of the center opening may be uncorrelated with the number or arms. In further alternative embodiments, the opening may be round or there may be no opening. When an opening is present, it is preferably sufficient in diameter to allow passage of a hose line, but not a child's body, to facilitate pumping out of the septic tank without removal of the grate.
[0067] The following paragraphs describe adapters which are particularly useful with the foregoing kinds of risers which have tapered walls, also referred to as conical walls.
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[0069] Adapter 70 has a first larger end comprising flange 72, and has a second end 78 comprising cylindrical section 76 which has a diameter smaller than the outside diameter of adapter flange 72. An intermediate size section 74 connects the section 76 with the flange. Within the bore of the first end flange is inward projecting ledge 80. Ledge 80 has an inside diameter and other dimension which preferably corresponds with the effective diameter of the rims 128 at the smaller end 32 of a riser 20.
[0070] When a septic tank has an opening with a top flange that has a suitable inward extending rim, the small end of a riser 20 of the present invention can be snapped onto the tank top flange, and the tabs will latch onto the rim. When the tank does not have such a suitable top flange, as illustrated by flange 77 of tank 75, the adapter flange 72 can be screwed or otherwise attached to the flange 77, as shown in the partial vertical cross section of
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[0072] It is sometimes desired replace a portion of a prior art riser that is spaced apart from the tank, or to add to the length of a prior art riser.
[0073] Assembled structures embodying features of the present invention may be put to other uses including, for example, manhole sleeves for access to subterranean chambers. An open ended hollow article like a riser, made in accord with the invention, may be fitted with a bottom closure (and optionally a top also), thus making the article into a bucket or tank like vessel, suitable for storing water, other liquids, or solid items. A claim to a riser shall be construed as comprehending a structure which may be used for a manhole in the earth or other material, or for a structure which forms part of a vessel. For convenience of description, the invention has at least in part been described with respect to a particular orientation, and such terms as top, bottom, side, etc., that relate to orientation shall not be construed as limiting with respect to the claims.
[0074] The invention, with explicit and implicit variations and advantages, has been described and illustrated with respect to several embodiments. Those embodiments should be considered illustrative and not restrictive. Any use of words such as preferred and variations suggest a feature or combination which is desirable but which is not necessarily mandatory. Thus embodiments lacking any such preferred feature or combination may be within the scope of the claims which follow. Persons skilled in the art may make various changes in form and detail of the invention embodiments which are described, without departing from the spirit and scope of the claimed invention.