Support element for a compacting device for a drawing system in a spinning machine
09695526 · 2017-07-04
Assignee
Inventors
- Robert Nägeli (Kleinandelfingen, CH)
- Ludek Malina (Kloten, CH)
- Gabriel Schneider (Winterthur, CH)
- Radek Zarecky (Ceska Trebova, CZ)
- Petr Blazek (Chocen, CZ)
Cpc classification
International classification
Abstract
A support element for a compacting device for two drawing system units of a spinning machine disposed next to each other, includes a suction channel that extends inside the support element and is connected to a suction zone of suction drums via openings of suction inserts. The end faces of the suction drums are open at one end and are disposed coaxially opposite each other at a distance. The suction drums are rotatably mounted on a shaft that is attached to the support element. The support element is formed from two half shells that form the suction channel and are connected to each other by way of attachment means, wherein each of the half shells has an outwardly projecting tubular suction insert. The suction inserts are disposed coaxially opposite each other, and each suction insert has at least one bearing element that is provided with a passage and has at least one brace, by way of which the shaft is held in the radial direction.
Claims
1. A support element for a compacting device for two drawing system units disposed adjacent each other in a spinning machine, wherein each drawing system has a suction drum operably associated with a delivery roller pair, the suction drums coaxially arranged with open facing end faces, each suction drum having a suction zone, the support element comprising: two half shells connected to each other at respective end faces to define a suction channel; each of the two half shells comprising an outwardly projecting tubular suction insert, wherein the suction inserts are coaxially adjoined to each other; the suction channel connected to the suction zone of each suction drum via the suction inserts; each suction insert comprising a bearing element having a passage and a brace; and wherein the suction drums are rotatably mounted on a shaft that is supported by the support element, the shaft disposed through the passage in the suction inserts and radially fixed by the brace of the suction inserts.
2. The support element as in claim 1, wherein the shaft comprises opposite end sections having a smaller diameter than a center region of the shaft, the passage of each suction insert having a step-shaped inner diameter that reduces from a larger diameter section to a smaller diameter section, the center region of the shaft accommodated in the adjoined larger diameter sections of the suction inserts and axially fixed in position by the step-shaped reduction from the larger diameter sections to the smaller diameter sections of the passage.
3. The support element as in claim 1, wherein each of the two half shells comprises an opening that accommodates an extraction tube, the openings having coaxial centerlines that are parallel to and at a distance from an axis of the shaft, the openings opening into the suction channel.
4. The support element as in claim 3, wherein each of the two half shells comprises a web that projects from a side of the opening facing the suction drums towards a center of the suction channel.
5. The support element as in claim 4, wherein the webs are aligned and there is a space between the webs.
6. The support element as in claim 3, further comprising an extraction tube detachably attached to each of the openings.
7. The support element as in claim 6, wherein a centerline of each extraction tube extends at an angle relative to the axis of the shaft such that an outer end opening of the extraction tube is closer to the suction drums than an opposite end of the extraction tube connected to the opening in the half shell.
8. The support element as in claim 7, further comprising a circumferential lock between the extraction tube and the opening in the half shell formed by an engaging elevation and depression between the extraction tube and the opening.
9. The support element as in claim 7, wherein the outer end opening of the extraction tubes are disposed in respective planes above the suction channel that form an acute angle relative to each other in an extraction direction of the suction channel.
10. The support element as in claim 1, wherein the bearing element of each of the suction inserts comprises an additional radial brace for the shaft at a location where the two half shells are connected to each other.
11. The support element as in claim 10, wherein the additional braces form a circumferential form-locked connection with the shaft.
12. The support element as in claim 10, wherein the shaft comprises a longitudinally extending flattened region at bearing points with the suction drums for air to pass through.
13. The support element as in claim 1, wherein the two half shells are made of a transparent plastic material.
14. The support element as in claim 1, wherein each of the suction inserts comprises a depression on an outer circumference of the suction insert between the end face of the respective half shell and a respective end face of the suction drum that protrudes over the suction insert.
15. The support element as in claim 1, wherein the two half shells are each provided with flanges at the end faces thereof that define a form-locking clamping connection between the end faces.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages of the invention will be shown and described in more detail based on the following exemplary embodiments.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION
(11) Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
(12)
(13) As can be seen from
(14) The drafted fiber material V discharged from the respective delivery roller pair 7, 8 is deflected downward and reaches the region of a suction zone Z of a downstream suction drum 17. The respective suction drum 17 is provided with perforations or openings on the circumference thereof. An annular suction insert 18 is disposed in each case inside the suction drum 17, which is rotatably mounted on a shaft 22 by way of a bearing K. As can be seen schematically from
(15)
(16) When the two half shells H1, H2 are joined, the respective suction inserts 18 are also pressed against each other, whereby an inner space 66 forms, which is connected to the suction channel SK on one side and to the respective suction slot S on the other side. So as to delimit the air-guiding channel 66, radially outwardly directed webs S1, S2 extending in the longitudinal direction of the respective suction insert 18 are provided, which are connected in each case with a tubular hub G that is provided at the center of the respective suction insert 18 and has a centric opening B. This is schematically illustrated in
(17) Outside of the existing radial bearing points, the inner diameter Lw of the opening B of the respective hub G is greater than the outside diameter of the respective sub-section 22m, 22a of the shaft 22. The respective hub G comprises a longitudinal section A1 of the opening O on which a longitudinal section A2 borders, the inner diameter Lw of which is smaller than the inner diameter Lw of the section A1 and the diameter of the sub-section 22m of the shaft 22. When the half shells H1, H2 are assembled, the two sections A1 of the respective suction inserts 18 directly adjoin each other. A respective step-shaped depression C (shoulder) is provided in the region of the transitions between the sub-sections A1 and A2 of the opening 0, the center portion 22m of the shaft 22 being fixed in the radial direction in this depression. This means that the inner diameter Lw of the depression C corresponds to the diameter of the center portion 22m of the shaft.
(18)
(19) The inner space 66, which extends as an air guidance channel from the suction slots S to the suction channel SK, extends behind the shaft 22 or the hub G, viewed from the view N (
(20)
(21) As is apparent from
(22) As is schematically indicated in
(23) The respective suction drum 17 is rotatably mounted in the region of the outer end thereof on an end piece 22a of the shaft 22 by way of a bearing K. The mutually opposing end pieces 22a of the shaft 22 have a smaller diameter than the center portion 22m of the shaft 22, so that a shoulder having a stop surface AF is formed between the center portion 22m and the adjoining end pieces 22a. So as to axially fix the suction drum 17 on the shaft 22, a retaining ring 23 is provided in a groove of the shaft, the retaining ring suppressing the axial displacement of the suction drum during the operation. An opening 21, which can be closed by a cover cap 30, is provided in the center of the respective suction drum 17. By removing the retaining ring 23 after the cover cap 30 has been pulled off, it is possible to easily pull the respective suction drum 17 off the end piece 22a of the shaft 22 in the axial direction. This allows fast replacement of the suction drums 17 so as to optionally replace these with other suction drums having a different arrangement of the openings in order to retool the compacting element for processing a different fiber material. The respective suction drum can also be removed only for cleaning purposes. The retaining ring can also be an O-ring made of rubber or a flexible locking ring, for example.
(24) When the two half shells H1, H2, or the suction inserts 18 provided on the half shells, are joined in accordance with
(25) In the region of the separating point of the two half shells H1, T2, the two suction inserts 18 can be provided with additional braces 52, 53 which protrude into the respective opening B and on which the center portion 22m of the shaft 22 can be braced in a certain radial direction. These braces are only provided on a partial circumferential region of the opening and oriented in keeping with the force actions that occur. The braces 52, 53 can also be formed in this region by appropriately shaping the cross-section of the opening B.
(26) It is thus ensured that the radial forces that act on the suction drums 17 and are transmitted to the shaft 22 via the bearings K are absorbed by the braces 52, 53 or the respective hub G. It is thus prevented that the two suction inserts 18 can drift apart in the region of the separating point of the two half shells due to the bending torque that is created.
(27) After the two half shells H1, H2 have been assembled, while also fixing the shaft 22, the shells are screwed together by way of the screw connections 48. Thereafter, the suction drums are pushed onto the shaft ends 22a via the bearings K and are axially secured in each case by a retaining ring 23, which engages in a schematically indicated groove of the respective shaft end. Access to the shaft end is provided via a central opening 21 of the respective suction drum 17.
(28) After the suction drum has been secured, the openings 21 are closed by a schematically illustrated elastic cap 30.
(29) Thereafter, the two extraction tubes 75, 75 are fixed in the region of the openings 77. The extraction tubes 75, 75 comprise a flange 70 at one end, the flange in the region of the circumferential surface thereof being provided with a cam 78 pointing outwardly in the radial direction. The outside diameter of the respective flange 70 corresponds approximately to the inside diameter of the flange 71 that is provided on the respective half shell H1, H2 centrically with respect to the opening 77. In the region of the inner circumferential surface of the flange 71, a radially outwardly projecting recess 79 is provided, the outer contour of which corresponds to the contour of the cam 78. The cams 78 and the recess 79 thus form a form-locked connection when the flange 70 of the respective extraction tube 75 or 75 is introduced into the opening of the flange 71, wherein the cam 78 and the recess 79 are disposed opposite each other. The respective extraction tube is thus fixed viewed in the circumferential direction and assumes the desired angular position having the angle c with respect to the respective suction drum 17. By an appropriately selected dimensional configuration of the flanges 70, 71, the extraction tubes 75, 75 are maintained in the installed positions thereof by way of a light press fit. However, other attachment means can also be used to maintain the assembled extraction tubes in the installed positions thereof.
(30) Downstream of the suction zone Z, a clamping roller 33 is provided for each of the suction drums 17, the clamping roller being seated on the respective suction drum 17 by way of a pressure load and forming a clamping line P therewith. The respective clamping roller 33 is rotatably mounted on an axle 32 for this purpose, which is held in a guide slot 73 of a U-shaped receptacle of a pressure bar 72. The axle 32 is mounted inside the guide slot 73 so as to be displaceable transversely to the longitudinal axis thereof. A ram, which is seated on the outer circumference of the axle 32 and which is acted upon by a schematically indicated compression spring F2, extends through an opening of the pressure bar into the guide slot. The opening is provided approximately centrally at the end of the guide slot 73 and opens into a substantially closed cavity of the pressure bar 72, in which the compression spring is disposed. The spring is supported on the closed end of the cavity with one end and is seated on a head of the ram with the opposing end.
(31) The pressure bar 72 is mounted pivotably about an axle 24 attached to the end of the bar in a bearing element 80, as can be seen schematically from
(32) The compacting device VM is now pre-assembled and is then attached to the respective drawing system 2 (twin drawing system) on the spinning machine. The support element 20 is introduced with the axles 32 that are provided on the profiled pivot sections 55, 56 of the half shells H1, H2 into receptacles 34 on the machine frame MR and is held in this pivoted position, shown in
(33) For the transfer into the working position shown in
(34) Thereafter, the pressure lever 10 is pivoted about the pivot axle 15 from a top position shown with dotted lines (
(35) In this operating position, the fiber material that has been drafted by the drawing system 2 and discharged is fed to the downstream suction zone Z of the respective suction drum 17 and condensed in the known manner under the influence of the suction air current that is generated. Above the suction zone, a deflection shield disposed at a distance may also be provided, as is shown and described in DE 44 26 249. This publication also describes the procedure of condensing the fiber material.
(36) So as to generate the required negative pressure in the region of the suction zone Z, a negative pressure source SP is provided, which is connected to a central extraction channel 85. The extraction channel 85 is connected via a pipe 86 and a flexible coupling element 88 to the respective end of the suction channel SK of the compacting device VM projecting in the direction of the extraction channel 85. The flexibility of the coupling element 88 enables pivotability of the compacting device about the axle 32. The schematically shown coupling element 88 can be designed on the outer circumference in such a way that it is connected to the suction channel SK that is formed in a form-locked and outwardly sealed manner when the two half shells H1, H2 are joined.
(37) At the same time, the clamping line P generated by the clamping roller 33 forms a so-called twist stop gap from which the fiber material is fed in the conveying direction FS in the form of a compact yarn FK to a schematically shown ring spinning device while being imparted a twist. This device is provided with a ring 39 and a traveler 40, wherein the yarn is wound onto a tube 41 to form a bobbin 42 (cop). A thread guide 43 is disposed between the clamping line P and the traveler 40. The ring 39 is attached to a ring frame 44, which carries out an up and down movement during the spinning process.
(38) In the event of a yarn break between the clamping line P and the bobbin 42, the yarn FK that continues to be delivered via the clamping point P is extracted via the respective extraction tube 75 or 75 which is attached to the support element 20 through the opening 77 under the action of the negative pressure generated by the negative pressure source SP via the suction channel SK and is fed to the extraction channel 85. The respective extraction opening 38 of the extraction tubes 75 or 75 is laterally associated with the flow of the yarn.
(39) A respective depression X is provided on the circumferential surface of the respective suction insert 18 in the region between the end faces SF with which the two half shells H1, H2 are seated against each other and the end faces 84 of the suction drums 17. This creates a step-shaped shoulder 90 in each case in the region of the end faces 84 of the suction drums 17, which prevents flying fibers that have accumulated in the center region of the support element 20 from being able to be displaced into the gap 87 between the suction drum 17 and the suction insert 18. This means that the respective step-shaped shoulder 90 represents a barrier for the lateral displacement of deposits. Such deposits are then removed in time through cleaning intervals before they are able to overcome the described barrier.
(40) A further embodiment with respect to the connection of the two half shells H1, H2 is shown in
(41) The flange 45 of the first half shell H2 is provided with an inwardly directed shoulder 92, the inner surface 93 of which partially extends over the outer surface 94 of the half shell 91 and rests thereagainst in the assembled position. Moreover, a flange 46, which extends completely over or covers the flange 45 on the outer surface AL of the same, is provided on the half shell H1. The flange 46 has an L-shaped cross-sectional surface, which forms an inwardly directed receptacle 50 by way of which the flange 46 forms a form-locked connection with the flange 45 in the shown assembled position. The term inwardly refers to the inner space of the assembled half shells H1, H2.
(42) At the end of the L-shaped cross-section, the flange 46 is provided with an inwardly projecting web 89, which partially protrudes over the rear surface 91 of the flange 45 and holds the flange 45 in the shown locking position thereof in the receptacle 50 of the flange 46. This means that force must be exerted if the connection is to be detached so as to deflect the L-shaped section of the flange 46 outwardly using the elasticity that is present, until the web 89 is located outside the surface 91 and thus allows the flange 45 to exit the receptacle 50.
(43) To facilitate assembly, the flange 46 is provided with a chamfer 95.
(44) So as to avoid a sharp edge in the region of the connecting site between the half shells H1, H2 or between the flanges 45, 46 thereof, a gap 36 having the distance n is provided between the surfaces 45a and 46a of the flanges 45, 46. This prevents fibers from being able to settle in this region. The gap 36 is blocked with respect to the outside from the ambient air by the inner surface 93 of the flange 45.
(45) The proposed design, in which the support element 20 of the compacting device VM is produced from two half shells H1, H2 having integrated suction inserts 18, not only allows simple and cost-effective manufacture, but also ensures easy assembly, wherein an optimal function with regard to loss-free air guidance inside the support element is assured.
(46) Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims.