Cooling systems and related methods
09696063 ยท 2017-07-04
Inventors
Cpc classification
Y02A30/27
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F25B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B27/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B17/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Cooling systems using adsorption are described. The cooling systems use an adsorption cycle without continuous heat input and over a long duration. The cooling system can function by vaporizing a liquid at a reduced pressure. The cooling systems have applications in developing countries, in both arid and non-arid regions, allowing, for example, for the operation of refrigerators and small air conditioners without electrical input. The cooling systems can be used for cold storage. The cooling systems can present a greener alternative to conventional cooling methods in developed countries.
Claims
1. A cooling system, comprising: a cooling unit comprising: a thermally conductive housing adapted to contain a vaporizable liquid therein and enable transfer of thermal energy from an exterior of the thermally conductive housing to the vaporizable liquid, the transfer converting the vaporizable liquid into a vapor, a fluid inlet adapted to receive a feed of vaporizable liquid for introducing the vaporizable liquid into the thermally conductive housing, and a vapor outlet; a first adsorbent unit comprising: a housing containing a reusable solid adsorbent material therein, the housing comprising: a metal region defining a second side of the housing, and a transparent region facing the reusable solid absorbent material the transparent region of the housing defining a transparent first side of the housing positioned opposite the second side, a plurality of heat spreaders disposed in the solid absorbent material and thermally coupled with the metal region, the transparent region enabling solar heating of the reusable solid adsorbent material through the transparent region to regenerate the reusable solid adsorbent material, a vapor inlet configured to be removeably coupled to the vapor outlet of the cooling unit, the vapor inlet enabling the reusable solid adsorbent material to adsorb the vapor from the cooling unit, and a regeneration port sealed by a removable end cap, the regeneration port adapted to be removeably coupled to a vapor inlet of a second adsorbent unit when the end cap is removed to permit the vapor from the cooling unit to be adsorbed by the second adsorbent unit; and a vacuum pump configured to be placed in removable fluid communication with at least one of the cooling unit and the first adsorbent unit, the vacuum pump adapted to generate negative pressure within the cooling unit and the first adsorbent unit.
2. The cooling system of claim 1, further comprising tubing connected to the first adsorbent unit, the cooling unit, the vacuum pump, or any combination thereof.
3. The cooling system of claim 2, wherein the tubing, the cooling unit, the vacuum pump, the first adsorbent unit, or any combination thereof, comprises matable fittings.
4. The cooling system of claim 1, wherein the adsorbent unit, the cooling unit, or both the first adsorbent unit and cooling unit comprise a heat fin, a heat exchanger, a heat pin, a heat pipe, or any combination thereof.
5. The cooling system of claim 1, wherein the first adsorbent unit comprises the housing containing the solid adsorbent material and a plurality of vapor-permeable spacers that separate portions of the solid adsorbent material from one another.
6. The cooling system of claim 1, wherein the first adsorbent unit comprises the housing containing a plurality of vapor-permeable containers containing the solid adsorbent material.
7. The cooling system of claim 1, wherein the solid adsorbent material comprises a solid hygroscopic material selected from the group consisting of silica gel, molecular sieve, zeolite, activated carbon, and montmorillonite.
8. The cooling system of claim 1, wherein the transparent region of the housing enables solar heating of the reusable solid adsorbent material through the transparent region to create a convection airflow between the regeneration port and the vapor inlet, the convection airflow regenerating the reusable solid adsorbent material.
9. The cooling system of claim 1, wherein the vaporizable liquid is water.
10. The cooling system of claim 1, wherein the housing of the cooling unit comprises cascading trays within the cooling unit housing.
11. The cooling system of claim 1, wherein the cooling unit further comprises one or a plurality of wicks.
12. The cooling system of claim 1, wherein the cooling unit further comprises one or a plurality of vaporization nucleation sites.
13. The cooling system of claim 1, wherein the first adsorbent unit comprises a perforated sheet box comprising the plurality of heat spreaders and containing the reusable solid adsorbent material, the perforated sheet box positioned between the first and second sides.
14. The cooling system of claim 13, wherein the perforated sheet box is configured to expose at least a portion of the reusable solid adsorbent material to the transparent first side.
15. The cooling system of claim 13, wherein the perforated sheet box and the first side define a convection airflow passage between the regeneration port and the vapor inlet.
16. The cooling system of claim 15, wherein the convention airflow passage comprises a void between a first surface of the perforated sheet box and an interior surface of the transparent first side of the housing, the first surface of the perforated sheet box comprising the exposed portions of the reusable solid adsorbent material.
17. The cooling system of claim 1, wherein the first and second sides of the housing are flat plates positioned in parallel.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(15) Referring to
(16) As shown in
(17) Tubing 130 can be insulated. For example, tubing 130 can include a foam coating or fiberglass cloth cladding. Tubing 130 can be made of steel, stainless steel, or materials with low outgassing rates such as polyimide (e.g., Dupont Vespel polyimide) or polycarbonate.
(18) As discussed above, cooling unit 110 includes housing 112. Housing 112 includes a non-corrosive thermally conductive material that can efficiently cool surrounding areas by conducting the heat from the surroundings areas to vaporizable liquid 114 inside the housing. Housing 112 can remain inert to vaporizable fluid 114 while also being sufficiently strong to withstand vacuum conditions. For example, housing 112 can be formed of copper (e.g., oxygen-free copper), steel, stainless steel, aluminum, non-corrosive thermally conductive anodized metals, and/or alloys thereof. Housing 112 includes one or more reservoirs (stacked trays 202) to hold vaporizable fluid 114 and is in good thermal contact with the housing 112. In some embodiments, housing 112 includes heat fin(s), heat exchanger(s), heat pin(s), heat pipe(s), or any combination thereof that can efficiently conduct heat from the surroundings and housing 112 to the vaporizing fluid 114. Housing unit 112 can also have heat fins on the outside to exchange thermal energy with the surroundings. In some embodiments, a fan is installed on housing unit 112 to increase airflow over the fins to increase heat exchange.
(19) Vaporizable fluid 114 has a high latent heat of vaporization such that a relatively large amount of heat can be removed from cooling unit 110 upon evaporation of a given volume of vaporizable fluid 114. Examples of suitable vaporizable fluid 114 include water, which has a latent heat of evaporation value of 2.23 kJ/g.
(20) As shown in
(21) Adsorbent unit 150, as noted above, includes an adsorbent unit housing 152. Housing 152 includes a non-corrosive thermally conductive material that can conduct heat to and from adsorbent unit 150 while also being sufficiently strong to withstand vacuum conditions. For example, housing 152 can be formed of oxygen-free copper, steel, stainless steel, aluminum, non-corrosive thermally conductive anodized metals, and/or alloys thereof. In some embodiments, housing 152 is dark colored (e.g., dark grey, dark blue, dark brown, or black) such that it can maximize absorption of solar energy (e.g., in the form of visible and infrared radiation) during desorption and also radiate heat during the cooling cycle. For example, housing 152 can be formed of a black anodized metal. In some embodiments, housing 152 includes heat fin(s), heat exchanger(s), heat pin(s), heat pipe(s), or any combination thereof that can efficiently conduct heat to and away from adsorbent material 154 from/to outside surroundings. In some embodiments, housing 152 is covered with a water-soaked blanket to help remove the heat generated by adsorption during the cooling cycle.
(22) Still referring to
(23) Spacers 156 separate portions 160 of adsorbent 154 from one another. Spacers 156 are permeable to vapors of the vaporizable liquid. For example, spacers 156 can be in the form of a mesh metal tube, perforated metal tube, or any other shape. Spacers 156 can be made of a material that has a low outgassing rate, such as metal, steel, stainless steel, or materials with low outgassing rates such as polyimide (e.g., Dupont Vespel polyimide) or polycarbonate. Spacers 156 can increase the surface area of adsorbent 154 exposed to vapors and can increase the rate at which a vapor is adsorbed by the adsorbent. In some embodiments, adsorbent 154 is contained in perforated or mesh-walled containers/capsules, thus facilitating replacement of adsorbent 154. The containers/capsules can be strategically placed within housing 152 to generate annular space such that space is available for vapors to come in contact with the adsorbent. The adsorbent material 154 can be in thermal contact with the housing 152, and thereby, the surroundings.
(24) As discussed above, vacuum pump 170 is connected to cooling unit 110 and the adsorbent unit 150 through tubing 130. Tubing 130 can be easily disconnected from the cooling unit and the adsorbent unit by the use of matable fittings 134. Valves 136, 137 and/or 138 allow vacuum pump 170 to be connected to or disconnected from the cooling unit and/or the adsorbent unit.
(25) Referring to
(26) In some embodiments, referring to
(27) Referring to
(28) Referring to
(29) The adsorbent unit is easily replaceable and reusable. For example, once the adsorbent unit is saturated with vapor, the saturated adsorbent unit is either physically removed or logically isolated from the cooling system and replaced by a dry adsorbent unit. The removed saturated adsorbent unit is then heated to remove the adsorbed vapor, thus reclaiming an adsorbent unit that can be reused in the cooling system. Drying the adsorbent unit can include heating the adsorbent unit using solar energy, waste heat energy, electrical energy, and/or biogas heat energy. The energy input can be from a renewable source. In some embodiments, the adsorbent material itself can be removed from the adsorbent unit housing and dried by heating the material using solar energy, waste heat energy, electrical energy, and/or biogas heat energy. Once the adsorbent material is dry, the material can be reintroduced into an adsorbent unit housing.
(30) In some embodiments, referring back to
(31) In some embodiments, referring to
(32) In some embodiments, referring to
(33) In some embodiments, referring to
(34) In some embodiments, vaporizable fluid tray 202 and/or cooling unit housing 112 includes surface irregularities and or nucleation sites to encourage evaporation of the vaporizable fluid. For example, tray 202 and/or cooling unit housing 112 can include bumps, protrusions, dents, pits, grains, and/or nanoscale surface modifications on a surface that is in contact with the vaporizable fluid. In some embodiments, nucleation materials are added to the container 202. For example, the added nucleation materials can include porous and chemically inert materials such as boiling chips.
(35) Referring back to
(36) In some embodiments, at the start of operation, vacuum (e.g., a negative pressure) is applied to cooling unit 110 and adsorbent unit 150, which are placed in communication with one another. At this time, there can be no vaporizable fluid in the cooling unit. The negative pressure can depend on the application and the desired temperature, and can be different for different systems. For example, for air conditioning, the pressure can be in the range from 0.03 atm to 0.006 atm. Once the desired pressure has been reached, the pump is isolated and shut down.
(37) Referring to
(38) While a cooling system that does not contain a vaporizable fluid prior to application of negative pressure is described above, in some embodiments, the cooling unit contains a vaporizable liquid before negative pressure is generated in the cooling system. Cooling of the cooling unit can be modulated (i.e., controlled) by controlling the amount of vaporized vaporizable fluid (e.g., relative to the amount of adsorbent material exposed to the vaporized fluid), the amount of adsorbent material (e.g., relative to the amount of vaporized vaporizable fluid present in the cooling system), or both the amount of vaporized vaporizable fluid and the amount of adsorbent material in the cooling system. Controlling the amount of vaporized vaporizable fluid and/or adsorbent material available to participate in cooling of the cooling unit can occur by closing or opening valves (e.g., valves 136 and/or 138) between the cooling unit(s) and the adsorbent unit(s) in a cooling system. For example, when valve 136 and/or 138 is/are shut off, the pressure inside the cooling unit can increase, causing the boiling point of the vaporizable liquid to increase and cooling of the cooling unit to temporarily cease. By variably controlling valves 136 and/or 138, the rate of cooling can be controlled, and hence, the temperature can be controlled. In some embodiments, a cooling system can be cooled to a selected temperature by controlling the negative pressure in the cooling system.
EXAMPLES
Example 1
Prototype Cooling Device
(39) Proof of principle prototype cooling systems that can effectively cool without requiring a continuous supply of energy were engineered, constructed, and evaluated.
(40) A representative prototype cooling system 400 is shown in
(41) Referring to
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Other Embodiments
(43) While the above prototype cooling system was demonstrated for use in refrigeration of foods and/or medicine, the cooling system can be used for other cooling applications, such as air conditioning, cold storage, and industrial cooling. For example, the cooling unit can be coupled to a fan that can circulate cool air through a room. The fan can be powered using solar energy, electrical energy, and/or wind energy. In some embodiments, the cooling unit does not include a fan, but can cool a room through convection. The cooling unit is not limited in size. For example, in some embodiments, the cooling unit is coupled to a ventilation system and is used to cool a building.
(44) A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Other embodiments are within the scope of the following claims.