Compressor with rotating cam and sliding end vanes
09695821 ยท 2017-07-04
Assignee
Inventors
Cpc classification
F04C28/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/0845
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/3568
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03C2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C28/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C21/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/356
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An apparatus for compressing or pumping fluid includes a housing having an interior chamber. A rotating cam is rotatably mounted within an interior chamber and includes a reversible cam body configured to enable fluid to flow in a foreword direction and a reverse direction. The reversible cam body has a first sloped annular channel formed therein. The first end of the reversible cam body includes a ramp up portion, a ramp down portion, and inner and outer circumferential sidewalls that circumscribe the ramp to define the first sloped annular channel. The apparatus may include a circumferential cam gear located on the outer circumferential sidewall and a secondary drive shaft with a pinion gear to rotate the circumferential cam gear.
Claims
1. An apparatus for compressing or pumping fluid, the apparatus comprising: a housing having an interior chamber, the housing including a first end wall on one side of the interior chamber, the first end wall having a fluid inlet and a fluid outlet; a rotating cam rotatably mounted within the interior chamber, the rotating cam comprising a reversible cam body configured to enable fluid to flow in a forward direction and a reverse direction, the reversible cam body having a first end located adjacent to the first end wall, the first end having a first sloped annular channel formed therein, the first end of the reversible cam body including a ramp up portion, a ramp down portion, and inner and outer circumferential sidewalls that circumscribe the ramp to define the first sloped annular channel; and a first end vane slidably mounted within a slot in the first end wall so as to extend into the first sloped annular channel for sliding therein as the rotating cam rotates, the first end vane being biased towards the ramp so as to divide the sloped annular channel into an inlet chamber and an outlet chamber such that, as the rotating cam rotates, the inlet chamber expands and communicates with the fluid inlet for receiving the fluid, and the outlet chamber contracts and communicates with the fluid outlet for expelling the fluid.
2. The apparatus of claim 1, wherein the reversible cam body includes a raised portion and a lowered portion, wherein the raised portion is generally flat and sized to cover the fluid inlet and the fluid outlet.
3. The apparatus of claim 2, wherein the housing has a second end wall on an opposite side of the interior chamber, the second end wall having a fluid inlet and a fluid outlet; and wherein the reversible cam body has a second end located adjacent to the second end wall, the second end having a second sloped annular channel formed therein, wherein the reversible cam body is double-ended such that the ramp up portion of the first end acts as a ramp down portion of the second end, the ramp down portion of the first end acts as a ramp up portion of the second end, the raised portion of the first end acts as a lowered portion of a second end, and the lowered portion of the first end acts as a raised portion on the second end.
4. The apparatus of claim 3 further comprising a second end vane located in a same location on opposite sides of the rotating cam, wherein the second end vane is slidably mounted within a slot in the second end wall so as to extend into the second sloped annular channel for sliding therein as the rotating cam rotates.
5. The apparatus of claim 4 further comprising a connection assembly for mechanically tying the first and second end vanes together such that the end vanes move together.
6. The apparatus of claim 5, wherein the connection assembly comprises: a first push rod attached to the first end vane and a first tie bar; a second push rod attached to the end second vane and a second tie bar; and a tie rod for connecting the first and second push rods.
7. The apparatus of claim 6 further comprising a rod guide for supporting the tie rod and the first and second push rods.
8. The apparatus of claim 1 further comprising at least one bearing guide ring for bearing on the outer circumferential sidewall.
9. The apparatus of claim 1, wherein each end of the cam body has at least two interior chambers arranged concentrically therein.
10. The apparatus of claim 9, wherein the ramp up portions of the at least two interior chambers are offset from each other by (1/n)*360 degrees, where n is the number of interior chambers.
11. An apparatus for compressing or pumping fluid, the apparatus comprising: a housing having an interior chamber, the housing including a first end wall on one side of the interior chamber, the first end wall having a fluid inlet and a fluid outlet; a rotating cam rotatably mounted within the interior chamber, the rotating cam comprising: a reversible cam body configured to enable fluid to flow in a forward direction and a reverse direction, the reversible cam body having a first sloped annular channel formed therein, the first end of the reversible cam body including a ramp up portion, a ramp down portion, and inner and outer circumferential sidewalls that circumscribe the ramp to define the first sloped annular channel; and a circumferential cam gear located on the outer circumferential sidewall; and a secondary drive shaft with a pinion gear to rotate the circumferential cam gear; and a first end vane slidably mounted within a slot in the first end wall so as to extend into the first sloped annular channel for sliding therein as the rotating cam rotates, the first end vane being biased towards the ramp so as to divide the sloped annular channel into an inlet chamber and an outlet chamber such that, as the rotating cam rotates, the inlet chamber expands and communicates with the fluid inlet for receiving the fluid, and the outlet chamber contracts and communicates with the fluid outlet for expelling the fluid.
12. The apparatus of claim 11, wherein the reversible cam body includes a raised portion and a lowered portion, wherein the raised portion is generally flat and sized to cover the fluid inlet and the fluid outlet.
13. The apparatus of claim 12, wherein the housing has a second end wall on an opposite side of the interior chamber, the second end wall having a fluid inlet and a fluid outlet; and wherein the reversible cam body has a second end located adjacent to the second end wall, the second end having a second sloped annular channel formed therein, wherein the reversible cam body is double-ended such that the ramp up portion of the first end acts as a ramp down portion of the second end, the ramp down portion of the first end acts as a ramp up portion of the second end, the raised portion of the first end acts as a lowered portion of a second end, and the lowered portion of the first end acts as a raised portion on the second end.
14. The apparatus of claim 13 further comprising a second end vane located in a same location on opposite sides of the rotating cam, wherein the second end vane is slidably mounted within a slot in the second end wall so as to extend into the second sloped annular channel for sliding therein as the rotating cam rotates.
15. The apparatus of claim 14 further comprising a connection assembly for mechanically tying the first and second end vanes together such that the end vanes move together.
16. The apparatus of claim 15, wherein the connection assembly comprises: a first push rod attached to the first end vane and a first tie bar; a second push rod attached to the second end vane and a second tie bar; and a tie rod for connecting the first and second push rods.
17. The apparatus of claim 16 further comprising a rod guide for supporting the tie rod and the first and second push rods.
18. The apparatus of claim 11 further comprising at least one bearing guide ring for bearing on the outer circumferential sidewall.
19. The apparatus of claim 11, wherein each end of the cam body has at least two interior chambers arranged concentrically therein.
20. The apparatus of claim 19, wherein the ramp up portions of the at least two interior chambers are offset from each other by (1/n)*360 degrees, where n is the number of interior chambers.
21. The apparatus of claim 1, wherein the ramp up portion and the ramp down portion are symmetrically configured such that when the rotating cam is rotated in a reverse direction the ramp up portion acts as a ramp down portion and the ramp down portion acts as a ramp up portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings included herewith are for illustrating various examples of the present specification. In the drawings:
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DETAILED DESCRIPTION
(29) Referring to
(30) Referring now to
(31) Each end wall 24 may be removably attached to the cylindrical shell 34, for example, using one or more removable fasteners 38 such as screws, bolts, locking clips, and the like. This allows access to the rotating cam 23 or end vanes 28, which can be beneficial when performing maintenance or repairs. In other examples, one of the end walls 24 may be affixed to the shell 34, or formed integrally therewith.
(32) With reference to
(33) The apparatus 10 may also include a manifold block 46 attached to each end wall 24. Each manifold block 46 may be formed with the fluid inlet and outlet 42 and 44 therein. In other examples, the inlet and outlet 42 and 44 may be formed directly on the end walls 24.
(34) Each end wall 24 and manifold block 46 may also have a slot 25 for receiving the end vane 28 therethrough. The slot 25 is located between the inlet 42 and outlet 44.
(35) Referring now to
(36) With reference to
(37) The ramp 50 has a raised portion 56 that maintains contact with the end wall 24 as the rotating cam 23 rotates. As shown, the raised portion 56 may have a generally trapezoidal shape with a flat top that maintains contact with the end wall 24. In operation, the raised portion 56 cooperates with the end vane 28 to divide the sloped annular channel 30 into the inlet chamber 30A and the outlet chamber 30B. Specifically, the inlet chamber 30A is defined between the raised portion 56 and a front-side 28A of the end vane 28, and the outlet chamber 30B is defined between a back-side 28B of the end vane 28 and the raised portion 56.
(38) In the illustrated embodiment, the cam body 26 is formed as a solid block of material having a generally cylindrical shape corresponding to the interior chamber 22. Making the cam body 26 from a solid block of material enables the formation of the ramp 50 and sidewalls 52 and 54. Specifically, the ramp 50 extends into the cylindrical block, and the sidewalls 52 and 54 extend axially outwardly from the ramp 50 to the outer ends of the cam body 26.
(39) As shown, the ramp 50 may extend into the cam body 26 along a generally helical path. This can provide gradual compression or pumping of the fluid within the outlet chamber 30B. The helical path generally starts and finishes at the raised portion 56. Moreover, the ramp 50 includes a sloped entry 58 that drops off at the beginning of the helical path. This sloped entry 58 can help guide the end vane 28 down to the bottom of the ramp 50 as the inlet chamber 30A begins to expand.
(40) As shown, there may be seals 59 between the cam body 26 and the end wall 24. For example, the seals 59 may include O-rings positioned on the ends 27 of the cam body 26 at locations radially outwardly from the sloped annular channels 30. This may help to seal fluid within the sloped annular channels 30. While not shown, there may also be seals located radially inwardly of the sloped annular channels 30 (e.g. around the shaft 48).
(41) Referring again to
(42) The end vanes 28 are also configured to reciprocate up and down along the rotational axis A as the end vanes 28 slide within the sloped annular channels 30. In order to allow this reciprocating movement, each end vane 28 may be received within a vane housing 60 that is attached to the end walls 24. Each vane housing 60 has a vane slot 62 for slidably receiving the end vane 28 therein. The vane slot 62 is generally aligned with the slot 25 in the end wall 24 and the manifold block 46. Furthermore, the combined length of the slot 25 and vane slot 62 is longer than the end vane 28. This extra length allows the end vane 28 to reciprocate along the rotational axis A as the end vane 28 slides within the sloped annular channel 30.
(43) In some embodiments, the vane housing 60 may be removably attached to the end walls 24. For example, each vane housing 60 may be attached to a respective end wall 24 using one or more removable fasteners such as screws, bolts, locking clips, and the like. This can allow quick and easy replacement of the end vane 28 by detaching the vane housing 60 from the end wall 24, which can be particularly useful if the end vanes 28 wear down over time.
(44) The end vanes 28 are generally biased toward the ramp 50. For example, the apparatus 10 may include a biasing element for biasing the end vane 28 into its respective sloped annular channel 30. For example, the vane housing 60 may include a port 64 for receiving a pressurized fluid that biases the end vane 28 against the ramp 50. The pressurized fluid may be supplied from a fluid pressure control system (not shown). In other examples, the biasing element may include another type of biasing element such as one or more springs (as with the embodiment shown in
(45) Referring now to
(46) As will be described below, the apparatus 10 generally operates in two cycles, namely, an intake cycle and a discharge cycle. With reference to
(47) The discharge cycle begins on the next revolution of the rotating cam 23. Specifically, the fluid received within the inlet chamber 30A during the previous revolution is subsequently compressed or pumped during the next revolution. More specifically, as shown in
(48) During regular operation, the intake cycle and discharge cycle occur generally contemporaneously or simultaneously with each other such that fluid is being discharged from the outlet chamber 30B while fluid is also being received in the inlet chamber 30A. This allows generally continuous operation of the apparatus 10.
(49) Referring now to
(50) One difference is that the housing 120 has a solid bottom 125 integrally formed with the cylindrical shell 134. Accordingly, there is only one removable end wall 124, with one end vane 128 mounted thereto.
(51) With reference to
(52) In some examples, the end vane 128 may be tapered at an angle 162 of less than about 90-degrees. More particularly, the taper angle 162 may be less than about 20-degrees, or more particularly still, less than about 10-degrees. In some examples, the taper angle 162 may be larger or smaller.
(53) As shown in
(54) Referring now to
(55) Each concentric sloped annular channel 230 and 232 includes its own ramp 250A and 250B, respectively. Furthermore, the ramp 250A of the outer sloped annular channel 230 is circumscribed by a first set of inner and outer circumferential sidewalls 252A and 254A, and the ramp 250B of the inner sloped annular channel 232 is circumscribed by a second set of inner and outer circumferential sidewalls 252B and 254B. The circumferential sidewalls 252A, 254A, 252B and 254B separate the sloped annular channels 230 and 232 from each other. As shown in
(56) Having two sloped annular channels on one or both ends of the cam body 226 allows multistage compression. For example, a fluid may be initially compressed within the outer annular channel 230, and then further compressed within the inner annular channel 232. In this case, a manifold block may be used to connect the outlet of the outer annular channel 230 to the inlet of the inner annular channel 232.
(57) While the illustrated embodiment has two concentric sloped annular channels 230 and 232 on each end of the cam body 226, in other examples, there may be two or more concentric sloped annular channels on one or both ends of the cam body 226. As shown, the circumferential sidewalls of each sloped annular channel may be tapered and the end vanes may also have corresponding tapered profiles. Alternatively, the sidewalls and end vanes may be straight.
(58) The rotating cam 223 and end vanes 228 and 229 may be used with a housing generally similar to one of the housings 20 and 120 described above, albeit with some modification to accommodate the second end vane 229 within the inner sloped annular channel 232. For example, there may be additional manifold blocks and vane housings removably attached to the end wall corresponding to each sloped annular channel and end vane therein. There may also be additional seals for separating or isolating one sloped annular channel from another.
(59) Referring now to
(60) As shown, the cam 323 also includes a circumferential gear 380 located on an outer circumferential surface of the cam body 326. As shown, a shaft 348 with a pinion gear 382 may be used to rotatably drive the cam gear. The rotating cam 323 may be used with a housing and end vanes generally similar to the embodiments described above, albeit with some modification to accommodate the gear 380 and pinion gear 382.
(61) Referring now to
(62) In an embodiment, the reversible cam body 426 is fabricated from a three piece construction where the outer sidewall ring 454, the reversible cam body 426, and the inner sidewall hub 452 are attached together using cam attachment means 401 (for example, a plurality of threaded fasteners) such that the outer sidewall ring 454, the reversible cam body 426, and the inner sidewall hub 452 rotate together.
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(64) As shown at
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(67) Referring now to
(68) As similarly described with reference to
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(70) The apparatus 610 includes seals 659 for sealing the inner chamber 622. The apparatus 610 includes bearings 655 that ride on bearing surfaces (e.g., bearing surface 555) for controlling thrust forces acting on the cam 623 when rotating.
(71) Referring now to
(72) The cam 723 may be, for example, the cam 423 as described with reference to
(73) The second drive shaft 783 may provide more power to the cam 723 and accordingly put less stress on the first drive shaft 748. This may provide a higher strength apparatus that can operate under higher internal pressure as there is reduced torque put on the first drive shaft 748. When driving the cam 723 at slow speeds, the apparatus 710 may push fluid through at the same speed as desirable for the intake conduit. For example, the apparatus 710 may be operated by a hand-crank or a donkey-wheel from either the first or second drive shafts 748, 783. The second drive shaft 783 may have a gear ratio to the circumferential gear 780 such that there is a decreased speed.
(74) Where the apparatus 710 has the reversible cam body 526 as described with reference to
(75) Where the end vanes 728 are tied together, the connection assembly 790 acts as the biasing means to slide the end vanes 728 along the surface of the cam 723. Where there is a high viscosity, heavy, thick, and/or sticky fluid used in the apparatus 710, the connection assembly 790 may provide for improved pulling of the end vanes back into the manifold block 746. Further, where there is high wear on the end vanes 728, there may be improved opportunity to replace the end vanes 728 when worn out.
(76) In a further embodiment, the apparatus 710 may have an additional chamber, for example as described with respect to
(77) In an alternate embodiment, the end vane may be cross shaped (not shown) to provide for further strength due to forces acting tangentially on the end vane and may prevent twisting of the end vane.
(78) While the above description provides examples of one or more apparatus, methods, or systems, it will be appreciated that other apparatus, methods, or systems may be within the scope of the present description as interpreted by one of skill in the art.