Beam reinforcing structure
09695591 ยท 2017-07-04
Assignee
Inventors
Cpc classification
E04G23/0244
FIXED CONSTRUCTIONS
E04C3/083
FIXED CONSTRUCTIONS
E04C3/08
FIXED CONSTRUCTIONS
International classification
Abstract
A beam is an H-shaped steel having flange parts above and under a web part. A through hole is formed on web part to let pipes and the like pass through. A ring beam reinforcing metallic material is disposed through hole. A beam reinforcing metallic material is disposed along the upper and lower flange parts at positions away from the through hole. The beam reinforcing metallic material on the front surface of the web part (opposite side of a flange of the ring beam reinforcing metallic material). The beam reinforcing metallic material in a direction in which a counter-flange surface of the beam reinforcing metallic material faces the flange part. A contacting surface is in contact with web part and is fixed to the web part with a welded section. At this time, the welded section is formed up to the height to which an angle varying part is covered.
Claims
1. A beam reinforcing structure in which beam reinforcing metallic materials are connected to the beam, comprising: a beam being an H-shaped metallic material having a web part, flange parts that are above and below the web part, and a through hole formed on the web part; a ring-shaped first ring beam reinforcing metallic material that is fixed on the periphery or an edge part of the through hole; and a pair of second beam reinforcing metallic materials that are fixed in the vicinity of each of the flange parts of the beam that are above and under the first ring beam reinforcing metallic material, wherein: both of the second beam reinforcing metallic material having a three-dimensional shape with a longitudinal direction comprise: a contacting surface that contacts the web part of the beam; a welding surface that is welded to the web part; and a counter-flange-part surface that faces the flange part of the beam, the cross-sectional area of a center part in the longitudinal direction thereof is larger than each cross-sectional area of both end parts of the second beam reinforcing metallic material in the longitudinal direction thereof, a protrusion that shows the direction of the counter-flange-part surface extends from a side surface of the counter-flange part surface thereof, and a welding-range specifying part that specifies a range of welding is formed on the welding surface, and the welding-range specifying part of the welding surface is welded to the web part.
2. The beam reinforcing structure according to claim 1, wherein the cross-sectional shape of the counter-flange-part surface along the longitudinal direction is approximately in a straight line; and the welding surface is bent or curved and the width of the center part in the longitudinal direction is larger than each width of the both end parts.
3. The beam reinforcing structure according to claim 1, wherein the protrusion is not formed up to the edge part of the contacting surface and a gap is formed between the lower edge of the protrusion and the edge part of the contacting surface so that the tip of the protrusion is in contact with the flange part.
4. The beam reinforcing structure according to claim 1, wherein the protrusion is formed up to the edge part of the contacting surface and the beam reinforcing metallic material is fixed to the position in which the tip of the protrusion is located at the thickness varying part of the web, which is in the vicinity of the border part between the web and the flange part.
5. The beam reinforcing structure according to claim 1, wherein the welding-range specifying part is an angle-varying part formed on the welding surface.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF SOME EMBODIMENTS
(22) Hereinafter, an embodiment of the present invention will be described.
(23) The beam reinforcing metallic material 1 has a welding surface 3, a counter-flange-part surface 5, a contacting surface 9, protrusions 7, and the like. The beam reinforcing metallic material 1 is a member made of metal such as steel materials and stainless steel. The beam reinforcing metallic material 1 is not plate shaped but has a three dimensional shape. More particularly, the cross-sectional shape preferably varies from the edge parts toward the center part in the longitudinal direction. Details of the cross-sectional shapes will be described later.
(24) The contacting surface 9 is a surface that contacts a web part of a beam. Therefore, the contacting surface 9 is formed to be a perfectly flat surface.
(25) The counter-flange-part surface 5 is a part that faces a flange part of a beam and is formed in an approximately straight line. The protrusion 7 is formed on the counter-flange-part surface. Although the beam reinforcing metallic material 1 with total of three protrusions 7, of which the one is formed at the center in the longitudinal direction and the other two are formed on both sides thereof, is shown in the example drawings, the location and the number of the protrusions 7 are not limited to the examples shown.
(26) The protrusion 7 functions as a mark 7a showing the direction of the counter-flange-part surface 5. For example, if no mark 7a such as the protrusion 7 is formed, it is possible that the counter-flange-part surface 5 is mistakenly taken as the contacting surface 9 that is to be in contact with a web. It is also likely to dispose the counter-flange-part surface 5 in the direction opposite to the flange part. Providing the protrusion 7 clarifies that the protrusion 7 is to be disposed toward the direction of the flange part, thus preventing mistakes in installation.
(27) If the protrusion 7 is formed at least at the center in the longitudinal direction, the center protrusion 7 can be used to grasp the center position of the beam reinforcing metallic material 1. Therefore, it is possible to easily grasp the installation position of the beam reinforcing metallic material 1 against the through hole in its longitudinal direction.
(28) The mark to grasp the directions and the like of the beam reinforcing metallic material 1 is not necessarily the protrusion 7. Other structures (such as dents, coloring, or marking-off) may be used as long as the direction can be grasped.
(29) The welding surface 3 is a part that approximately faces the counter-flange part 5 and is welded to a web part of a beam. As shown in
(30) In the example shown in the drawing, the beam reinforcing metallic material 1 is substantially a trapezoid in a plan view. That is, the welding surface 3 is formed by three sides. Since the welding part may have only three sides in the present embodiment, it is unnecessary to weld over the whole circumference as in welding a plate-like member. In addition, the two sides on either sides of the welding surface 3 are not formed perpendicular to the center side of the welding surface 3 but are formed in gentle tapered shapes. Therefore, change in the welding direction is small, which makes the welding operation easy to perform.
(31)
(32) The cross section (cross-sectional area) of the center part in longitudinal direction of the beam reinforcing metallic material 1 is larger than the cross section (cross-sectional area) of the both end parts. More particularly, the width E of the center part in the longitudinal direction of the beam reinforcing metallic material 1 is larger than the width G of the both end parts. Also, the height F of the center part in longitudinal direction of the beam reinforcing metallic material 1 is larger than the height H of the both end parts.
(33) Increasing the cross-sectional area of the vicinity of the center part of the beam reinforcing metallic material 1 allows the part that receives maximum stress when the beam reinforcing metallic material 1 is fixed to the beam to securely obtain the strength. Also, on this occasion, since the strength necessary for the beam reinforcing metallic material 1 decreases as leaving away from the center, making the cross section smaller toward the end parts corresponding to this can suppress the increase in weight and cost.
(34) Here, the protrusion 7 is not formed over the whole height of the counter-flange-part surface 5, but is formed on a part thereof. More specifically, if a side on the border between the counter-flange-part surface 5 and the contacting surface 9 is an edge part of the contacting surface 13, the protrusion 7 is not formed from upper part of the counter-flange-part surface 5 to the edge part of the contacting surface 13 and a gap is formed between the lower end of the protrusion 7 and the edge part of the contacting surface 13.
(35) Also, on the cross section of the beam reinforcing metallic material 1 in the width direction, an angle-varying part 11 is provided on the upper part of the welding surface 3. The angle-varying part 11 is a section in which an angle between the welding surface 3 and the upper part thereof varies on the cross section. The angle-varying part 11 functions as a welding-range specifying part 3b. That is, required welding strength can be securely obtained by welding up to the position to which the angle-varying part 11 is covered.
(36) The welding-range specifying part 3b is not necessarily the angle-varying part 11, but may be other structures such as coloring, level difference, and roughness change.
(37) Also, if the beam reinforcing metallic material 1 is manufactured by using metal mold in forging and the like, draft taper is necessary for pulling out from the metal mold and this draft taper can be used as the angle-varying part 11. For example, by setting the angle-varying part 11 to the fitting section of the mold, the angle-varying part 11 can be formed on the border between the draft taper of the lower part of the welding surface 3 and the opposite taper on the upper part thereof.
(38) The ring beam reinforcing metallic material 30 is a ring member which is made of metal such as steel materials and stainless steel. The ring beam reinforcing metallic material 30 has a piping hole 37 through which pipes and the like pass. On one side of the ring beam reinforcing metallic material 30, a flange 33 is provided. The flange 33 has an outer diameter that is larger than that of the through hole provided on the beam. On the other side of the ring beam reinforcing metallic material 30, a cylindrical inserting section 35 having a smaller outer diameter than that of the flange 33 is provided. The inserting section 35 has a smaller outer diameter than the diameter of the through hole provided on the beam. The flange 33 is used for positioning the ring beam reinforcing metallic material 30 in axial direction when the ring beam reinforcing metallic material 30 is inserted into the through hole of the beam.
(39) Next, a beam reinforcing structure 20 using the beam reinforcing metallic material 1 will be described.
(40) A beam 15 is an H-shaped steel having flange parts 17 that are above and below a web part 19. A through hole 21 is formed in the web part 19 to let pipes and the like pass through. The ring beam reinforcing metallic material 30 is disposed at the through hole 21. Also, the beam reinforcing metallic materials 1 are disposed at positions away from the through hole 21, along the upper and lower flange parts 17. The center position of the through hole 21 is approximately corresponds with the center position of the beam reinforcing metallic material 1 in longitudinal direction. Also, the beam reinforcing metallic material 1 is longer than the diameter of the through hole 21.
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(42) After the position of the ring beam reinforcing metallic material 30 is decided, the ring beam reinforcing metallic material 30 is temporary welded to the web part 19 by spot welding a few spots of the periphery part of the flange 33 to the web part 19 from the side of the flange 33. Then, the ring beam reinforcing metallic material 30 and the web part 19 are integrated by welding the whole circumference of the inserting section 35 from the side of the inserting section 35 with a welded section 39. The welding is performed by, for example, shielded metal arc welding. The ring beam reinforcing metallic material 30 can improve the flexural strength of the vicinity of the through hole 21.
(43) The beam reinforcing metallic material 1 is disposed on the front side of the web part 19 (opposite side of the flange 33 of the ring beam reinforcing metallic material 30). Also, the beam reinforcing metallic material 1 is disposed in the direction in which the counter-flange-part surface 5 of the beam reinforcing metallic material 1 faces the flange part 17. Also, the contacting surface 9 contacts with the web part 19 and is fixed to the web part 19 by means of a welded section 25. On this occasion, the welded section 25 is formed up to the height to which the angle-varying part 11 is covered.
(44) Here, a fillet section 23 is formed on the border part between the web part 19 and the flange part 17 of the beam 15. The fillet section 23, which is a thickness varying part of the web part 19, is an approximately arc-shaped concave section that gently connects the web part 19 and the flange part 17. There is a case in which a weld bead is formed instead of the fillet part 23, and in this case, its shape becomes an approximately arc-shaped convex shape. Although the fillet section 23 will be described below, it is also similar in the case of a welded section.
(45) The effects of enhancing the flexural strength is larger if the beam reinforcing metallic material 1 is closer to the flange part 17. Therefore, the beam reinforcing metallic material 1 is disposed at a position that is away from the through hole 21 and in the vicinity of the flange part 17.
(46) On the other hand, as described above, the fillet section 23 is formed in the vicinity of the border part between the web part 19 and the flange part 17. If the beam reinforcing metallic material 1 is over the fillet section 23, the beam reinforcing metallic material 1 rides over the fillet section 23 so that the contacting surface 9 may separate from the web part 19. Therefore, the beam reinforcing metallic material 1 is installed at a position in which the beam reinforcing metallic material 1 does not ride over the fillet section 23. That is, the beam reinforcing metallic material 1 is disposed at a position in which the edge part of the contacting surface 13 is disposed at the position which is further on the side of the through hole than the fillet section 23.
(47) As described above, according to the present embodiment, the beam 15 having the through hole 21 can be efficiently reinforced. Particularly, by reinforcing the periphery of the through hole 21 with the ring beam reinforcing metallic material 30 and disposing the beam reinforcing metallic material 1 away from the through hole, the beam 15 can be efficiently reinforced.
(48) Also, since the beam reinforcing metallic material 1 is formed so that the cross section of the center part thereof is large, the strength for the required part can be securely obtained as well as achieving weight reduction. Also, since sufficient strength can be secured by varying the thickness in this way without increasing the width, the installation is possible even the distance between the flange part 17 and the through hole 21 is small.
(49) Also, it is unlikely to mistake the installation direction or the installation surface of the beam reinforcing metallic material 1 because the protrusion 7 that shows the direction of the counter-flange-part surface 5 is formed.
(50) Also, since the welding surface is formed to be bent, the beam reinforcing metallic material 1 can be fixed to the web part 19 by welding the three sides. Therefore, welding operation is easy.
(51) Also, since the welding range is specified by a welding range specifying part 3b which is the angle-varying part 11 it is possible to suppress insufficient welding and cost increase due to excessive welding.
(52) Next, a second embodiment of the present invention will be described.
(53) The beam reinforcing metallic material 1a has almost the same structure as the beam reinforcing metallic material 1 except that the length of the protrusion 7 (protruded margin) is different. The protruded margin of the protrusion 7 of the beam reinforcing metallic material 1a is slightly larger than the range of the fillet section 23 formed. Therefore, to install the beam reinforcing metallic material la, the protrusion 7 is brought into contact with the flange part 17 so that the positioning of the beam reinforcing metallic material 1a can be easily decided. At this time, the beam reinforcing metallic material 1a does not ride over the fillet section 23.
(54) The same effects can be obtained as the beam reinforcing metallic material 1 with the beam reinforcing metallic material la. Also, since the length of the protrusion 7 corresponds to the size of the fillet section 23, it is possible to position the beam reinforcing metallic material 1a with certainty by butting the protrusion 7 to the flange part 17. Therefore, workability of installation is excellent.
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(56) To dispose the beam reinforcing metallic material 1b, the lower tip end of the protrusion 7 is disposed along the edge part of the fillet section 23. By disposing this way, the edge part of the contacting surface 13 is disposed at a predetermined distance (equivalent to the length of the protrusion 7) away from the fillet section 23. Therefore, the contacting surface 9 does not ride over the edge part of the contacting surface 13.
(57) To dispose the tip of the protrusion 7 along the edge part of the fillet section 23, the beam reinforcing metallic material 1b is slid from the side of the through hole 21 until the tip of the protrusion 7 is butted to the fillet section 23 or may be adjusted by visual observation.
(58) By doing this way, the beam reinforcing metallic material 1b can be disposed easily at a position which is a predetermined distance away from the fillet section 23. For example, there are cases in which the fillet section 23 is not perfectly straight, and, if the contacting surface 9 is disposed to be in contact with the fillet section 23, it is likely that a part of the beam reinforcing metallic material 1b rides over the fillet section 23. However, if the beam reinforcing metallic material 1b is away from the fillet section 23 with the predetermined distance, the influence from this can be eliminated. Also, chamfering the edge part of the protrusion 7 and the like can prevent the contacting surface 9 from rising even if the protrusion 7 rides slightly over the vicinity of the edge part of the fillet section 23.
(59) Also, in the present invention, the embodiments of the ring beam reinforcing metallic material are not limited to the examples shown in
(60) The shape of the outer peripheral surface of the inserting section 35 of the ring beam reinforcing metallic material 30a is tapered. That is, the outer diameter of the ring beam reinforcing metallic material 30a gradually varies from one side toward the other side.
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(62) Also,
(63) The ring beam reinforcing metallic material 30b comprises a pair of the flange 33 and the inserting section 35. The inserting section 35 is cylindrical and has external thread 36 formed on its outer peripheral surface. The flange 33 is ring shaped and has internal thread 34 formed on its internal peripheral surface, which can be screwed to the external thread 36. Also, the flange 33 has welding holes 32 formed on a plurality of locations. The welding holes 32 penetrate the flange 33.
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(65) Also,
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WORKING EXAMPLES
(67) The amount of welding and the weight are compared between a case in which only a ring beam reinforcing metallic material is used and a case in which a ring beam reinforcing metallic material is used together with a beam reinforcing metallic material. The results are shown in
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(69) Also,
(70) As shown in
(71) Also, as shown in
(72) Although the embodiments of the present invention have been described referring to the attached drawings, the technical scope of the present invention is not limited to the embodiments described above. It is obvious that persons skilled in the art can think out various examples of changes or modifications within the scope of the technical idea disclosed in the claims, and it will be understood that they naturally belong to the technical scope of the present invention.
(73) For example, the beam reinforcing metallic material 1 and the like may be disposed on the surface of the web 19 that is opposite to the examples of the embodiments shown. That is, although the ring reinforcing metallic material 30, 30a, 30c that are disposed from the surface of the web part 19 that is on the opposite side of the beam reinforcing metallic material 1 and the like are shown in the examples, the ring reinforcing metallic material 30, 30a, 30c may also be disposed from the same side of the beam reinforcing metallic material I and the like.
DESCRIPTION OF NOTATIONS
(74) 1, 1a, 1b . . . beam reinforcing metallic material 3 . . . welding surface 3a . . . bent section 3b . . . welding-range specifying part 5 . . . counter-flange-part surface 7 . . . protrusion 7a . . . mark 9 . . . contacting surface 11 . . . angle varying section 13 . . . edge part of the contacting surface 15 . . . beam 17 . . . flange part 19 . . . web part 20 . . . beam reinforcing structure 21 . . . through hole 23 . . . fillet section 25 . . . welded section 30, 30a, 30b, 30c . . . ring beam reinforcing metallic material 32 . . . welding hole 33 . . . flange 34 . . . internal thread 35 . . . inserting section 36 . . . external thread 37 . . . piping hole 39 . . . welding section