Reduction of the strip tension of rolling stock between two rolling units to a minimum
09694403 · 2017-07-04
Assignee
Inventors
Cpc classification
B21B39/12
PERFORMING OPERATIONS; TRANSPORTING
B21B41/00
PERFORMING OPERATIONS; TRANSPORTING
B21B39/02
PERFORMING OPERATIONS; TRANSPORTING
B21B37/58
PERFORMING OPERATIONS; TRANSPORTING
International classification
B21B39/02
PERFORMING OPERATIONS; TRANSPORTING
B21B39/12
PERFORMING OPERATIONS; TRANSPORTING
B21B41/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for reducing the strip tension of a rolling stock, may include: transporting the rolling stock using a roller table between two successive rolling units, wherein a rolling stock loop is formed in a depression in a section of the roller table between the two rolling units, the rolling stock loop being supported by the roller table at least in one off-center portion of the section, wherein the supporting line of the roller table in this portion corresponds to the catenary curve of the free span; measuring a loop depth of the rolling stock loop; calculating a desired value of the loop depth that corresponds substantially to the free span, e.g., depending on the material, thickness and temperature of the rolling stock; controlling the main drives and/or the gap adjustment of the rolling units based on the desired value and the measured loop depth, such that the loop depth substantially corresponds to the desired value.
Claims
1. A method for reducing the strip tension of rolling stock to a minimum, comprising: using a first roller table, comprising a first plurality of rollers, to transport the rolling stock between two rolling units engaged with the rolling stock, wherein a rolling stock loop is formed in an entire length of a depression arranged in a section of the first roller table between the two rolling units, the section of the first roller table comprising a second plurality of rollers, the first plurality of rollers comprising the second plurality of rollers, a first end of the depression being located at a first driver roller and a second end of the depression being located at a second driver roller, wherein the rolling stock loop is supported by the first roller table in at least one portion of the section which does not include the center of the section, and wherein a supporting line of the rolling stock in the at least one portion is a cross-section of a lower surface of the rolling stock, the supporting line corresponding to a catenary curve of a free span of the rolling stock, the supporting line contacting at least one of the first plurality of rollers; detecting a measured value of a loop depth of the rolling stock loop using a measuring device; calculating a desired value of the loop depth such that the desired value corresponds to the free span; and using a control device to control at least one of: (1) a main drive of the rolling units, (2) a gap adjustment of the rolling units, and (3) at least one of the first driver roller and the second driver roller, based at least on the desired value and the measured value of the loop depth, such that the loop depth corresponds to the desired value, wherein the second plurality of rollers comprises at least one roller located in a portion of the section which includes the center of the section and which is adjacent to the portion of the section which does not include the center of the section, the second plurality of rollers forming the depression, the rolling stock loop contacts the second plurality of rollers and has a point on a top surface of the rolling stock at the bottom of the rolling stock loop and the second plurality of rollers are arranged symmetrically with respect to a line which is perpendicular to a tangent to the rolling stock loop, the tangent to the rolling stock loop passing through the point on the top surface of the rolling stock at the bottom of the rolling stock loop, the line which is perpendicular to the tangent to the rolling stock loop passing through the point on the top surface of the rolling stock at the bottom of the rolling stock loop, the rolling stock loop being symmetrical with respect to the line which is perpendicular to the tangent of the rolling stock loop, and the second plurality of rollers comprises a roller under the bottom of the rolling stock loop.
2. The method of claim 1, wherein a product of the length of the rolling stock loop, multiplied by the loop depth multiplied by the thickness of the rolling stock is selected to be between 2*10.sup.5 mm.sup.3 and 6*10.sup.7 mm.sup.3.
3. The method of claim 1, comprising controlling at least one of the main drive of the rolling units and a driver such that a point on a top surface of the rolling stock at the bottom of the rolling stock loop is held at a distance of between 10 mm and 50 mm from a top of a roller located at a distance from one of the rolling units equal to a distance of a point on a bottom surface of the rolling stock at the bottom of the rolling stock loop from the one of the rolling units.
4. The method of claim 3, wherein a central axis of each roller in the section is arranged at an equidistant distance from the supporting line of the rolling stock.
5. The method of claim 3, comprising using a drive apparatus to set the vertical position of at least one roller of the second plurality of rollers with respect to at least one of an entry plane of a second roller table and an exit plane of a last rolling stand of one of the two rolling units.
6. The method of claim 3, wherein the rolling stock loop is arranged such that a gravitation loop is formed in a central region of the section.
7. The method of claim 1, comprising measuring a width of the rolling stock metrologically by a measuring device, and transmitting a value of the measured width to the control device by a connection line connecting the measuring device to the control device.
8. The method of claim 7, comprising using the control device to control the rolling units based on the measured value of the width of the rolling stock and at least one desired value of a gap between the rolling stock and at least one roller in a central region of the section.
9. An apparatus for reducing the strip tension of rolling stock to a minimum, comprising: a roller table, comprising a first plurality of rollers, configured to transport the rolling stock between two rolling units engaged with the rolling stock; a control device programmed to control the rolling units such that a rolling stock loop is formed in an entire length of a depression provided in a section of the roller table, the section of the roller table comprising a second plurality of rollers, the first plurality of rollers comprising the second plurality of rollers, a first end of the depression being located at a first driver roller and a second end of the depression being located at a second driver roller, a loop depth of which rolling stock loop being equal to a free span of the rolling stock in the section; a measuring device configured to measure the loop depth of the rolling stock loop, and transmit the measured value of the loop depth to the control device by a connection line connecting the measuring device to the control device, the control device being programmed to control at least one of: (1) a main drive of the rolling units, (2) a gap adjustment of the rolling units, and (3) at least one of the first driver roller and the second driver roller, based at least on the measured loop depth of the rolling stock loop, wherein the roller table forms a support for the rolling stock loop in at least one portion of the section which does not include the center of the section, and wherein a supporting line of the rolling stock in the at least one portion of the section is a cross-section of a lower surface of the rolling stock, the supporting line corresponding to a catenary curve of a free span of the rolling stock, the supporting line contacting at least one of the first plurality of rollers, the second plurality of rollers comprises at least one roller located in a portion of the section which includes the center of the section and which is adjacent to the portion of the section which does not include the center of the section, the second plurality of rollers forming the depression, the rolling stock loop contacts the second plurality of rollers and has a point on a top surface of the rolling stock at the bottom of the rolling stock loop and the second plurality of rollers are arranged symmetrically with respect to a line which is perpendicular to a tangent to the rolling stock loop, the tangent to the rolling stock loop passing through the point on the top surface of the rolling stock at the bottom of the rolling stock loop, the line which is perpendicular to the tangent to the rolling stock loop passing through the point on the top surface of the rolling stock at the bottom of the rolling stock loop, the rolling stock loop being symmetrical with respect to the line which is perpendicular to the tangent of the rolling stock loop, and the second plurality of rollers comprises a roller under the bottom of the rolling stock loop.
10. The apparatus of claim 9, wherein, in a transporting direction of the rolling stock, the second plurality of rollers comprises rollers having a progressively decreasing diameter and then rollers having a progressively increasing diameter.
11. The apparatus of claim 9, comprising a controlled drive unit configured to vertically lower a roller table segment to form the depression.
12. The apparatus of claim 9, comprising at least one roller configured to be pivoted about an associated pivot axis to form the depression.
13. The apparatus of claim 9, comprising a rolling stock measuring device configured to metrologically detect a width of the rolling stock, the value of which measured width being transmitted to the control device by a connection line connecting the rolling stock measuring device to the control device.
14. The method of claim 1, comprising calculating the desired value of the loop depth based at least on a material, a thickness, and a temperature of the rolling stock.
15. The method of claim 1, comprising controlling at least one of the main drive of the rolling units and a driver such that a point on a top surface of the rolling stock at the bottom of the rolling stock loop is held at a distance of between 15 mm and 30 mm from a top of a roller located at a distance from one of the rolling units equal to a distance of a point on a bottom surface of the rolling stock at the bottom of the rolling stock loop from the one of the rolling units.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Example embodiments will be explained in more detail below with reference to figures, in which:
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DETAILED DESCRIPTION
(15) Some embodiments provide a method and an apparatus which make it possible for the strip tension of rolling stock between two successive rolling units to be reduced to a minimum, or to be completely avoided, in a simple manner.
(16) Aspects of certain embodiments are based on the knowledge that the tensile forces acting on the rolling stock can be reduced to a minimum or eliminated by providing a depression in the conveying path between two successive rolling units controlled by a control device along a section. A rolling stock loop is formed in this depression, the loop depth of which rolling stock loop is kept at a value by the control device which corresponds to the free span of the rolling stock in this section. The span is dependent substantially on the material, on the cross-sectional form and on the temperature of the rolling stock. According to some embodiments, the desired value of the loop depth depending on the material (e.g. the chemical composition), the cross-sectional form (e.g. the actually arising thickness and width of the rolling stock) and the temperature are calculated in real time and to take this as a basis for the control as a reference variable. Furthermore, the rolling stock loop may be supported at least outside a central portion which is associated with the vertex of the rolling stock loop, so that the effective longitudinal extent of the rolling stock loop and therefore the tensile stresses which arise in the rolling stock can be reduced to a value of virtually zero.
(17) In one embodiment of the method, the product formed from the length of the rolling stock loop, the loop depth and the thickness of the roughed strip is kept at a value of between 2*10.sup.5 mm.sup.3 and 6*10.sup.7 mm.sup.3.
(18) One embodiment may provide for the transporting device to be formed by a roller table which at the same time forms a support for the rolling stock loop. In the case of this support, the rolling stock loop is supported at least at one point of a supporting line which is predefined by the line of curvature of the free span of the rolling stock in the section to be bridged. The individual supporting elements lie underneath the main transporting line (pass line) of the rolling stock. They may be arranged on a supporting line which runs parallel or equidistantly to the elastic line of the free span, i.e. it is curved or bent to the same extent. This has the effect that the rolling stock is inlaid in this depression on account of its dead weight, and virtually tension-free embedding in said depression occurs. This has the effect that no inadmissibly high tensile loading acts on the rolled strip in a rolling mill even in the case of continuous production. During the production, the width tolerance and the cross-sectional tolerance can thereby be observed better. There are no longer any undesirable constrictions or even a crack in the rolling stock. In the case of an exemplary use in a combined casting and rolling installation, the casting process is less exposed to negative influences from the rolling process.
(19) In one embodiment of the method, the main drives of the rolling units and, if appropriate, also the drivers are controlled in such a way that the vertex of the rolling stock loop is held at a distance of between 10 mm and 50 mm, e.g., between 15 mm and 30 mm, from a roller of the roller table which is assigned to the vertex.
(20) One embodiment of the method may provide for each axis of a roller to be arranged at an identical distance from the supporting line in the roller table. The rolling stock loop thereby lies in a virtually tension-free manner in this roller bed.
(21) It may be favorable if individual rollers of the roller table can be adjusted in height by means of a lifting and lowering apparatus or if an entire roller table segment can be adjusted in height by means of a drive apparatus. This makes it easier to thread in the strip head. If the individual rollers of a roller table can be displaced in the vertical position thereof by separate drives, the supporting line can be adapted very well to mechanical bending properties of the rolling stock. The strip tension is virtually zero both in the depression and in the immediate vicinity thereof, upstream and downstream. There are hardly any disruptive tensile and mass flow fluctuations from the rolling mill into the region of the casting installation. Depending on the material property, it may be advantageous if the rolling stock loop is pressed downward at the entry and/or at the exit of the depression by means of a pressure roller.
(22) It may be favorable if the control device predefines a form of the roller table loop where only a very short free-hanging loop portion is formed. This has the effect that a disruptive weight force of the sagging loop hardly ever arises. In the rolling mill, the strip tension is then virtually zero upstream, downstream and in the roller table loop.
(23) In order to detect the loop depth of the rolling stock loop, it is possible to use various measuring devices, for example contactless or contacting measuring devices known per se. The measured value of the loop depth is forwarded to the control device. A model and control algorithm is implemented in the control device. By taking the loop depth into consideration, the control device can determine appropriate corrections for the rolling speed depending on the rolling process and predefine the feeding and/or discharging rolling units. Fluctuations in the mass flow at the input or at the output of the roller table are gathered by a change in the loop depth promptly, e.g., in real time, and can therefore be compensated for directly.
(24) Other embodiments provide an apparatus of the generic type, in which the roller table forms a support for the rolling stock loop in at least one off-center portion of the section, wherein the supporting line of the roller table in this portion corresponds to the catenary curve of the free span.
(25) One embodiment may be designed in such a way that the transporting device is a roller table which forms a support for the rolling stock loop in the depression. The depression is formed by an arrangement of rollers of the roller table, wherein, as seen in the transporting direction, rollers having a progressively decreasing diameter and then rollers having a progressively increasing diameter are arranged in the section.
(26) Another embodiment may be designed in such a way that the depression of the transporting device is formed by two adjoining portions of the transporting device, i.e. two pivotable roller table segments. The construction may be such that the roller table portions can each be pivoted about a pivot axis arranged at an end lying remote from the point at which the segments abut. In this way, it is likewise possible for a deepened section to be produced in the horizontal transporting plane of the conveying device, in which a loop-like formation of the rolling stock is possible. The support may be provided again on the supporting line and relieves the loop from the dead weight.
(27) In practical use, it may be advantageous if the vertex of the rolling stock loop is held at a distance of less than 50 mm from an opposite roller in the lowered roller portion by means of the control device.
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(35) The measuring device 7 for measuring the loop depth 18 can be provided, for example, by means of a distance measurement (
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(38) The decoupling of the mass flow is achieved by the depression 26, which has a much smaller depth compared to a loop in a strip accumulator. What is known as a roller table loop is formed in said depression 26, i.e. the hot strip is guided in a supportive manner for as long as possible. Only in a short section 11 in the middle can a gravitation loop be formed during the control of the mass flow. It has been realized that virtually no strip tension acts on the rolling stock 1 by virtue of such a roller table loop.
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(40) When it enters the finishing train 25, the hot strip 1 may still be at a temperature of up to 1250 C. As already mentioned, this high temperature makes the hot strip 1 sensitive to tensile loading. The control device 10 ensures that the speeds are decoupled, such that virtually zero strip tension prevails in the roller table 5.
(41) The rotational speed of the rollers of the drivers 3, 8 is controlled precisely by the control device 10 in such a way that, in a stationary state, the mass flow is kept constant, but temporary fluctuations are absorbed by the loop-like form of the hot strip 1. The hot strip 1 either bears against all rollers 9 of the roller table 5, in contact therewith, or is lifted slightly from the supporting rollers in a central region 11 of the depression 26, in that a gravitation loop is formed there by controlling the rotational speed of the rolling stand main drives or of the driver roller drives.
(42) As is evident from
(43) In the example shown, the form of the rolling stock loop 6 is detected by means of a contactless measuring device 7. This is an optical detector here, but may also have a different form, as already mentioned above. The detector 7 in this case measures the loop depth 18, or the distance between the vertex 24 of the rolled strip loop 6 and a roller 21 lying opposite the vertex 24. The measured value of the detector 7 is forwarded to the control device 10 via connection lines 16. The control device 10 is likewise connected via connection lines 16 to the rolling stands of the rolling relay 2 and the rolling stands of the finishing relay 25, and also to the drivers 3, 8. It controls said drive unit in such a way that the arc of the rolling stock loop 6 is either supported completely on the rollers 9 of the roller table 5, or is lifted slightly from underlying rollers 9 in the vertex region. A distance of less than 30 mm is particularly favorable in this respect. If the area surrounding the vertex 24 of the loop 6 is lifted from the supporting rollers 9, a gravimetric loop part, which is kept as short as possible by the control device 10, is formed in the region 11. In other words, the rolling stock loop 6 is in touching contact with the rollers 9 virtually over the entire conveying section as a result of the sensitive control. The control device 10 ensures that portions 13 and 14 are much larger than the central portion 11, and thereby ensures that the strip tension between the rolling stands of the rolling relay 2 and the rolling stands of the finishing relay 25 or between the drivers 3, 8 is reduced to a minimum as desired.
(44) As a result, effectively only a very small membrane stress acts on the roughed strip 1. An undesirable change to the shape of the rolled strip 1, such as constrictions or even cracks, can thus be reliably prevented in the continuous production of strip steel.
(45) The vertical position of the rollers 9 in the roller table 5 can be fixedly predefined, or can be set separately by a drive apparatus 33 (sketched in
(46) If the dead weight of the roughed strip is not sufficient for it to be gravitationally lowered in the roller table 5 (which may be the case for thick strips or slabs), a pressure roller (not shown in
(47) The present invention may be advantageous, e.g., in the case of installations which are operated continuously or infinitely (combined casting and rolling installations with continuous strip production), since no possibility for satisfactory speed decoupling has been known to date for this type of installation.
LIST OF REFERENCE SIGNS
(48) 1 Rolling stock, hot strip 2 Feeding rolling unit, roughing stands 3 Driver 4 Roller table at the output of the roughing stands 2 5 Transporting device, roller table 6 Rolling stock loop, roller table loop 7 Measuring device 8 Driver 9 Rollers of the roller table 5 10 Control device 11 Central region, gravitation loop 12 Roller table at the input of the finishing relay 25 13 Entry portion 14 Exit portion 15 Vertical 16 Electrical connection lines 17 Distance 18 Loop depth 19 Exit plane 20 Entry plane 21 Roller, lying opposite 24 22 Arrow (mass flow direction, transporting direction) 23 Supporting line 24 Vertex 25 Exit-side rolling unit, finishing stands 26 Depression in the roller table 5 27 Section, length of the rolling stock loop 28 Rolling stock measuring device 29 Adjusting apparatus, lifting and lowering apparatus 30 Roller table segment 31 Roller table segment 32 Drive apparatus