Active power stealing
09696734 ยท 2017-07-04
Assignee
Inventors
- Daniel Adam Warren (San Francisco, CA, US)
- Hugo Fiennes (Palo Alto, CA, US)
- Jonathan Alan Dutra (Saratoga, CA, US)
- David Bell (Lost Altos Hills, CA, US)
- Anthony Michael Fadell (Portola Valley, CA, US)
- Matthew Lee Rogers (Los Gatos, CA, US)
Cpc classification
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F2130/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02D30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F11/63
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2140/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H04W4/70
ELECTRICITY
F24F2110/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2140/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/47
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24F11/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01R9/2416
ELECTRICITY
F24F2120/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2120/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
H04W4/00
ELECTRICITY
F24D19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A thermostat and related methods are described for controlling one or more functions, such as heating and cooling in an HVAC. According to some embodiments the thermostat includes a switching circuit for controlling an HVAC function, where closing the switching circuit activates the HVAC function. The thermostat may also include power harvesting circuitry adapted and arranged to harvest power from the HVAC system, where during times when the HVAC function is active the switching circuit opens for a time interval. The power harvesting circuitry may harvest power from the HVAC system during the time interval, and the time interval may be short enough that the HVAC function remains activated without interruption during the time interval.
Claims
1. A thermostat comprising: a switching circuit for controlling a Heating, Ventilation, and Air Conditioning (HVAC) function of an HVAC system, wherein closing the switching circuit activates the HVAC function; and power harvesting circuitry adapted and arranged to harvest power from the HVAC system, wherein during times when the HVAC function is active, the switching circuit opens for a time interval, wherein the power harvesting circuitry: monitors a voltage associated with a charge level of a capacitive element; begins the time interval after the voltage is below a lower threshold; harvests power from the HVAC system to charge the capacitive element during the time interval; and ends the time interval after the voltage exceeds an upper threshold, wherein the time interval is short enough that the HVAC function remains activated without interruption during the time interval.
2. The thermostat of claim 1, further comprising: a rechargeable battery; and charging circuitry adapted and arranged to recharge the rechargeable battery using power harvested by the power harvesting circuitry.
3. The thermostat of claim 2, wherein the charging circuitry is adapted to charge the rechargeable battery such that longer cycle life is preferred over higher charge capacity.
4. The thermostat of claim 1, wherein the power harvesting circuitry is adapted and arranged to determine whether a common wire is available to the thermostat, and only harvest power from the HVAC system in cases where no common wire is available to the thermostat.
5. The thermostat of claim 1, wherein the power harvesting circuitry is further adapted and arranged to harvest power from the HVAC system during times when the HVAC function is inactive.
6. The thermostat of claim 1, wherein the power harvesting circuitry is adapted and arranged to automatically select the HVAC function from among one or more HVAC functions of the HVAC system.
7. The thermostat of claim 1, wherein during the time interval, the power harvesting circuitry charges one or more capacitive and/or magnetic elements to store electrical energy for use by the charging circuit and/or other operations in the thermostat.
8. The thermostat of claim 1, wherein the switching circuit comprises solid state switching components and circuitry adapted and arranged to quickly open and close.
9. The thermostat of claim 1, wherein the thermostat is adapted to control HVAC systems having more than one power transformer.
10. A method comprising: closing a switching circuit for controlling a Heating, Ventilation, and Air Conditioning (HVAC) function of an HVAC system, wherein closing the switching circuit activates the HVAC function; monitoring a voltage associated with a charge level of a capacitive element; opening the switching circuit for a time interval, wherein the time interval begins after the voltage is below a lower threshold; harvesting power from the HVAC system to charge the capacitive element during the time interval by power harvesting circuitry; and ending the time interval after the voltage exceeds an upper threshold, wherein the time interval is short enough that the HVAC function remains activated without interruption during the time interval.
11. The method of claim 10, further comprising: charging, using charging circuitry, a rechargeable battery using power harvested by the power harvesting circuitry.
12. The method of claim 11, wherein the charging circuitry is adapted to charge the rechargeable battery such that longer cycle life is preferred over higher charge capacity.
13. The method of claim 10, wherein the power harvesting circuitry is adapted and arranged to determine whether a common wire is available to the thermostat, and only harvest power from the HVAC system in cases where no common wire is available to the thermostat.
14. The method of claim 10, wherein the power harvesting circuitry is further adapted and arranged to harvest power from the HVAC system during times when the HVAC function is inactive.
15. The method of claim 10, wherein the power harvesting circuitry is adapted and arranged to automatically select the HVAC function from among one or more HVAC functions of the HVAC system.
16. The method of claim 10, wherein during the time interval, the power harvesting circuitry charges one or more capacitive and/or magnetic elements to store electrical energy for use by the charging circuit and/or other operations in the thermostat.
17. The method of claim 10, wherein the switching circuit comprises solid state switching components and circuitry adapted and arranged to quickly open and close.
18. The method of claim 10, wherein the thermostat is adapted to control HVAC systems having more than one power transformer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The inventive body of work will be readily understood by referring to the following detailed description in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(9) A detailed description of the inventive body of work is provided below. While several embodiments are described, it should be understood that the inventive body of work is not limited to any one embodiment, but instead encompasses numerous alternatives, modifications, and equivalents. In addition, while numerous specific details are set forth in the following description in order to provide a thorough understanding of the inventive body of work, some embodiments can be practiced without some or all of these details. Moreover, for the purpose of clarity, certain technical material that is known in the related art has not been described in detail in order to avoid unnecessarily obscuring the inventive body of work.
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(12) Thermostat 110 controls the HVAC system 120 through a number of control circuits. In particular, there are often separate control systems for heating and cooling. The heating system can include a low voltage, for example 24 VAC, operated gas valve which controls the flow of gas to the furnace; the cooling system includes a contactor having a low-voltage coil and high-voltage contacts which control energizing of the compressor; and the circulation system includes a fan relay having a low-voltage coil and high-voltage contacts which control energizing of the fan which circulates the conditioned air. The electrical power for energizing such low-voltage operated devices is provided either by a single transformer 260 for both heating and cooling, or by two separate transformers 260 for heating and 262 for cooling. Often, a single transformer is provided when the heating and cooling system is installed as a complete unit. If the cooling system is added to an existing heating system, sometimes an additional transformer is used.
(13) According to some embodiments, the thermostat 110 is split into two parts: a head unit 270 and a backplate 286. The head unit 270 contains a main processor 272, storage 274 (such as flash storage), local area wireless networking 276, and display and user interface 278. Also included are environmental sensors such as temperature, humidity and/or pressure. A rechargeable battery 282 and power management subsystems 284 are also included as will be described in further detail herein. The head unit 270 is removable by the user and can be connected to a computer for configuration.
(14) The backplate 286 installs on the wall and interfaces with the HVAC wiring 264. Backplate 286 provides power to the head unit 270 and also facilitates control of the attached HVAC systems, which in
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(16) The HVAC functions are controlled by the HVAC control general purpose input/outputs (GPIOs) 322 within MCU 320. MCU 320 is a general purpose microcontroller such as the MSP430 16-bit ultra-low power MCU available from Texas Instruments. MCU 320 communicates with the head unit via Head Unit Interface 340. The head unit together with the backplate make up the thermostat. The head unit has user interface capability such that it can display information to a user via an LCD display and receive input from a user via buttons and/or touch screen input devices. According to some embodiments, the head unit has network capabilities for communication to other devices either locally or over the internet. Through such network capability, for example, the thermostat can send information and receive commands and setting from a computer located elsewhere inside or outside of the enclosure. The MCU detects whether the head unit is attached to the backplate via head unit detect 338.
(17) Clock 342 provides a low frequency clock signal to MCU 320, for example 32.768 kHz. According to some embodiments there are two crystal oscillators, one for high frequency such as 16 MHz and one for the lower frequency. Power for MCU 320 is supplied at power input 344 at 3.0 V. Circuitry 336 provides wiring detection, battery measurement, and buck input measurement. A temperature sensor 330 is provided, and according to some embodiments and a humidity sensor 332 are provided. According to some embodiments, one or more other sensors 334 are provided such as: pressure, proximity (e.g. using infrared), ambient light, and pyroelectric infrared (PIR).
(18) Power circuitry 350 is provided to supply power. According to some embodiments, when the thermostat is first turned on with insufficient battery power, a bootstrap power system is provided. A high voltage low dropout voltage regulator (LDO) 380 provides 3.0 volts of power for the bootstrap of the MCU 320. The bootstrap function can be disabled under MCU control but according to some embodiments the bootstrap function is left enabled to provide a safety net if the head unit supply vanishes for any reason. For example, if the head-unit includes the re-chargeable battery 384 and is removed unexpectedly, the power would be lost and the bootstrap function would operate. The input to this Bootstrap LDO 380 is provided by connectors and circuitry 368 that automatically selects power from common 362 (highest priority), cool 366 (lower priority); or heat (lowest priority) 364.
(19) In normal operation, a 3.0 volt Primary LDO 382 powers the backplate circuitry and itself is powered by VCC Main. According to some embodiments, high voltage buck 360 is provided as a second supply in the backplate. The input to this supply is the circuitry 368. According to some embodiments, the high voltage buck 380 can supply a maximum of 100 mA at 4.5 v. According to some embodiments, the VCC main and the Primary LDO 382 can be powered by a rechargeable battery (shown in
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(24) Rectified input 624 is input to the high voltage buck circuit 610, according to some embodiments. In buck circuit 610, which corresponds to high voltage buck 360 in
(25) In order to control the HVAC functions, the HVAC function wire is shorted to the return or power wire. For example, in the case of heating, the W wire is shorted to the Rh (or R or Rc depending on the configuration). In the case of cooling the Y wire is shorted to the Rc (or R or Rh depending on the configuration). By shorting these two wires, the 24 VAC transformer is placed in series with a relay that controls the HVAC function. However, for power harvesting, a problem is that when these wires are shorted, there is no voltage across them, and when open, there is no current flow. Since Power=Voltage*Current, if either quantity is zero the power that can be extracted is zero. According to some embodiments, the power harvesting circuitry allows power to be taken from the two wires in both the states of HVACthe HVAC on and the HVAC off.
(26) In the HVAC off state, some energy can be harvested from these two wires by taking less energy than would cause the of the relay to turn on, which would cause the HVAC function to erroneously turn on. Based on testing, it has been found that HVAC functions generally do not turn on when (0.040 A*4.5V)=0.180 watts is extracted at the output. So after the input diodes, capacitors, and switching regulator, this allows us to take 40 mA at 4.5 volts from these wires without turning on the HVAC system.
(27) In the HVAC on state, the two wires must be connected together to allow current to flow, which turns on the HVAC relay. This, however, shorts out the input supply, so our system does not get any power when the HVAC on switch is closed. To get around this problem, the voltage is monitored on the capacitors 612, 614 and 616 at the input switching power supply node 620. When the voltage on these capacitors C.sub.in drops close to the point at which the switching power supply would Drop out and lose output regulation, for example at about +8 Volts, the HVAC on switch is turned off and C.sub.in, is charged. During the time that C.sub.in, is charging, current is still flowing in the HVAC relay, so the HVAC relay stays on. When the C.sub.in, capacitor voltages increases some amount, for example about +16 Volts, the HVAC on switch is closed again, C.sub.in begins to discharge while it feeds the switching regulator, and current continues to flow in the HVAC relay. Note that C.sub.in, is not allowed to discharge back to the HVAC on switch due to input diodes 632. When the voltage on C.sub.in drops to about +8 Volts the HVAC on switch is turned off and the process repeats. This continues until the system tells the HVAC on switch to go off because HVAC is no longer needed. According to some embodiments, the ability of the HVAC on switch to turn on and off relatively quickly is provided by circuitry 450 as shown in and described with respect to FIG. 4 of co-pending U.S. patent application Ser. No. 13/034,674, entitled Thermostat Circuitry for Connection to HVAC Systems, filed on even date herewith, which is incorporated herein by reference.
(28) According to some embodiments, one or more alternative power harvesting techniques are used. For example, rather than having the HVAC on switch turn on when the voltage on C.sub.in reaches a certain point, it the system might turn off the HVAC on switch for a predetermined period of time instead. According to some embodiments, power harvesting is enhanced by synchronizing the power harvesting with the AC current waveform.
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(31) According to some embodiments, charger 710 is a USB power manager and li-ion battery charger such as the LTC4085-3 from Linear Technology. Backplate voltage 720 is input to charger 710. The circuitry 730 is used to select the charging current. In particular the value of resistor 732 (24.9 k) in parallel with resistor 734 (16.9 k) in combination with the inputs Double Current 738 and High Power 728 are used to select the charging current. If High Power 728 and Double Current 738 are both set to 0, then the charging current is 8.0 mA; if the High Power 728 is set to 0 and Double Current 738 is set to 1, then the charging current is 19.9 mA; if the High Power 728 is set to 1 and Double Current 738 is set to 0, then the charging current is 40.1 mA; and if the High Power 728 and Double Current 738 are both set to 1, then the charging current is 99.3 mA. Resistor 736 is used to set the default charge current. In the case shown, a 220 k resistor set the default charge current to 227 mA. According to some embodiments, a charge temperature range of 0-44 degrees C. is set via the Thermistor Monitoring Circuits.
(32) According to some embodiments, the thermostat is capable of being powered by a USB power supply. This could be supplied by a user, for example, by attaching the thermostat via a USB cable to a computer or another USB power supply. In cases there a USB power supply is available, it is selected as the preferred power source for the thermostat and can be used to recharge the rechargeable battery. According to some embodiments, a charge current of about 227 mA is used when a USB supply source is available; a charge current of about 100 mA is used when an HVAC common wire is present; and a charge current of between about 20-40 mA is used when power is harvested from an HVAC heating and/or cooling circuit.
(33) Although the foregoing has been described in some detail for purposes of clarity, it will be apparent that certain changes and modifications may be made without departing from the principles thereof. It should be noted that there are many alternative ways of implementing both the processes and apparatuses described herein. Accordingly, the present embodiments are to be considered as illustrative and not restrictive, and the inventive body of work is not to be limited to the details given herein, which may be modified within the scope and equivalents of the appended claims.