Applicator for in particular manually controlled application of a light-curable composite material and arrangement of a light source on the applicator
09694383 · 2017-07-04
Assignee
Inventors
Cpc classification
F21K9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05C1/06
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00583
PERFORMING OPERATIONS; TRANSPORTING
F21K9/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05C17/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05C17/005
PERFORMING OPERATIONS; TRANSPORTING
F21K9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05C17/00
PERFORMING OPERATIONS; TRANSPORTING
F21K9/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to an applicator (100) for in particular manually controlled application of a light-curable composite material contained in a reservoir (1), wherein the reservoir (1) is deformable at least in some areas and the light-curable composite material is present in the reservoir, and having an outlet opening (3.1) for the light-curable material and at least one light source for curing the light-curable material, wherein according to the invention the reservoir is resiliently compressible and the wall region thereof in the actuating region (16) has a reduced height (H) in the Z-direction and the wall region is compressible in a preferred direction (Z-direction). The at least one light source can be arranged on the applicator in such a manner that the LED-lamp, when actuated, shines toward the outlet opening (3.1). The invention further relates to the arrangement of at least one light source on the applicator (100), wherein according to the invention at least one light source is arranged in such a manner that the light of the light source, when the latter is actuated, shines toward the leading end of the applicator (100), casting light onto the emerging light-curable material.
Claims
1. Arrangement of a light source on an applicator for manually controlled application of a light-curable composite material contained in a reservoir, wherein the applicator has a longitudinal axis and an outlet opening for the light-curable material on a front end, wherein at least one light source is arranged on or in the applicator or is capable of being connected to the applicator in such a way that the light of the light source illuminates the dispensed light-curable material and cures it when the light source is actuated in the direction of the front end of the applicator, wherein the at least one light source is designed as an LED lamp with one or more LEDs and directly radiates in the direction of the outlet opening of the applicator wherein the LED lamp can be moved from a position fastened to the applicator in which the LED points away from the outlet opening to a position fastened to the applicator in which the LED radiates in the direction of the outlet opening.
2. Arrangement according to claim 1, wherein the at least one light source can be fastened in a detachable way to the applicator.
3. Arrangement according to claim 1, wherein the light source is permanently integrated into a housing of the applicator in a visible or non-visible way.
4. Arrangement according to claim 1, wherein the LED housing is screwed together with the reservoir or the dispensing unit or that the LED lamp with its LED housing is designed to be one piece on the peripheral side with the reservoir or the dispensing unit or is injection-molded on the peripheral side onto the reservoir or the dispensing unit.
5. Arrangement according to claim 1, wherein the dispensing unit has a receptacle unit that is connected to the reservoir and a closure unit that has an outlet opening, wherein the LED lamp with the LED housing is fastened to or formed on the receptacle unit or the closure unit.
6. Arrangement of a light source on an applicator for manually controlled application of a light-curable composite material contained in a reservoir, the reservoir being connected to a dispensing unit for dispensing the light-curable composite material, wherein the applicator has a longitudinal axis and an outlet opening for the light-curable material on a front end, wherein at least one light source is arranged on or in the applicator or is capable of being connected to the applicator in such a way that the light of the light source illuminates the dispensed light-curable material and cures it when the light source is actuated in the direction of the front end of the applicator, wherein the at least one light source is designed as an LED lamp with one or more LEDs and directly radiates in the direction of the outlet opening of the applicator, wherein the LED lamp can be attached in a detachable or non-detachable fashion to the reservoir or to the dispensing unit for illuminating in the direction of the outlet opening, and wherein the LED lamp is arranged in an LED housing that can be fastened via at least one clip element to the reservoir on the peripheral side or to the dispensing unit or between the reservoir and the dispensing unit.
7. Arrangement of a light source on an applicator for manually controlled application of a light-curable composite material contained in a reservoir, wherein the applicator has a longitudinal axis and an outlet opening for the light-curable material on a front end, wherein at least one light source is arranged on or in the applicator or is capable of being connected to the applicator in such a way that the light of the light source illuminates the dispensed light-curable material and cures it when the light source is actuated in the direction of the front end of the applicator, wherein the at least one light source is designed as an LED lamp with one or more LEDs and directly radiates in the direction of the outlet opening of the applicator, wherein a light guide is routed at least in sections along the outside of the applicator from the LED in the direction of the outlet opening or is extended through a recess in a housing of the applicator from the LED to close to the outlet area of the light-curable material.
8. Arrangement according to claim 7, wherein the LED lamp can optionally be activated via a pressbutton switch, a contact switch or a capacitive sensor and the LED lamp has at least one battery for an electrical power supply.
9. Arrangement according to claim 7, wherein an electronic control unit exists for the LED lamp.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The instant invention is explained in more detail below with the aid of drawings. The following are shown in the figures:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(22) A variant of a dispensing pen/applicator 100 is presented in
(23) The reservoir 1 in this example is made of a first material, for instance a soft polyethylene (e.g. HDPEhigh density polyethylene), or has a first material of that type. The dispensing tip is comprised of a second material, e.g. a harder polymer, but is in any case made of a material that is harder relative to the first material or has a material of that type. Both the first material and the second material can be selected such that they are opaquepreferably, at least, or in particular in a light wavelength range of 300 to 600 nanometers (nm)if a chemical composite material is used that is cured via light polymerization (or is processed, e.g. via a black or other type of coating or coloring), in order to protect the light-curable material of the reservoir 1 and the dispensing tip 3a from undesired curing via the effect of light. The material of the sealing cap 4, which is designed to be a stand-up cap here, is optionally or preferably likewise opaque, especially in a light wavelength range of 300 to 600 nanometers (nm), in order to protect the light-curable material against undesired curing via the effect of light before it is dispensed from the outlet opening 3.1 The outlet opening 3.1 is closed up with the sealing cap 4. Latching is preferably done via a snap-on closure. An LED lamp 9, a smoothing device 14 like a spatula or a different type of mounted tool can optionally be put on the prepared mounting area 11 opposite the dispensing tip 3a. It is also possible to put an adapter element on the prepared mounting area 11 to which the LED lamp 9 and the smoothing device 14/the spatula can be fastened.
(24) After being dispensed, the chemical, light-curable composite material is cured via radiation with the light of the LED, via LED light in the light wavelength range between 360 and 470 nanometers (nm) in this example. This LED light is preferably provided by a commercially available LED lamp 9, which can be mounted on the reservoir 1 in a detachable way. A light-curable material or a different chemical compound material can be processed with the smoothing device 14/the mountable spatula before curing by means of UV radiation from the LED lamp or via self-curing.
(25) The reservoir 1 is designed to be elongated, especially in the form of a pen, and consequently extends along a longitudinal axis L in the x direction. It has an actuation area 16 that is reduced in height in the y direction and that consequently forms a depression in such a way that fingers gripping this area on opposite sides can get a good hold, and the actuation area can be pressed together in a preferred direction, in the y direction here. A secure grip and precise proportioning are ensured because of this design of the actuation area 16.
(26) Another variant of an applicator 100 in accordance with the invention is shown in
(27) In the actuation area 16, the cross-section of the reservoir 1 is reduced in the y direction from the diameter D to a height H (see
(28) A partial longitudinal section A-A in accordance with
(29) The reduced-diameter area 6.2 of the adapter element 6 preferably has an external thread, and the LED housing 9.1 has an internal thread corresponding to that and is consequently capable of being screwed onto the adapter element 6. An undesignated shoulder of the adapter element 6 constitutes a limit stop for the LED housing 9.1. Furthermore, the adapter element 6 has a wall or base 6.3 running cross-wise. If the reservoir 1 has a second opening 1.2 to fill/refill light-curable material, in addition to the first opening 1.1 associated with the dispensing unit A, on the end that is opposite the dispensing unit A, the adapter element 13 will serve to close up the second opening 8.2 via the screw connection and the wall 13.3.
(30) Moreover, the wall 13.3 can serve as a unit for switch contact to actuate the LED 5. If the LED housing 3 is somewhat at a distance to the shoulder/limit stop through the screw connection, the switch contact is open and the LED 5 is switched off. If the LED housing 3 as shown in
(31) If a first opening 1.1 and a second opening 1.2 are provided at both ends of the reservoir 1, the reservoir 1 can be filled after the adapter element is detached from the direction of the second opening 1.2. Furthermore, the adapter can be designed to be symmetrical and have a thread on both ends, so attention does not have to be paid to an assembly direction for fastening the dispensing unit and the adapter element.
(32) In that case, a reduced-diameter section with a thread, which is not shown here, that the dispensing unit A is screwed onto also exists then in the direction of the dispensing unit A; this reduced-diameter section is then essentially designed like the reduced-diameter area 8. The manufacturing and assembly costs are reduced since attention does not have to be paid to any installation direction for fastening the dispensing unit A and the adapter element 6 because of the symmetrical design and identical end areas of the reservoir. The reservoir 1 can be connected to the dispensing unit A at either end and to the LED housing at the other respective end. In accordance with
(33) The light-curable material is illuminated with the LED, and the material is cured because of that, after the output of the light-curable material by either rotating the applicator 100 crosswise to its longitudinal axis L or by removing the LED 9 from the snap-on device 7 and illuminating the dispensed material.
(34) A fiber-optic cable 21 that diverts the light emitted by the LED 9 towards the front in the direction of the outlet opening 3.1, as schematically shown in
(35) A further variant is shown in
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(37) It is likewise possible to integrate the LED 9 into the housing 20 and to lay the fiber-optic cable 21 from it in the direction of the outlet opening 3.1 and, if necessary, to additionally seat an LED 9 in the snap-on device 7. The light guide/the fiber-optic cable is preferably a glass-fiber cable.
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(39) The receptacle unit 13 and the closure unit 3 can be made of plastic or a metallic material.
(40) The reservoir 1 in this example is made of a first material, for instance a soft polyethylene (e.g. LDPElow density polyethylene), or has a material of that type. The receptacle unit 13 is preferably comprised of a second material, e.g. a harder polymer, but is in any case made of a material that is harder relative to the first material of the reservoir or has a material of that type.
(41) In the case of an application of pressure on the reservoir 1 on the peripheral side, which is preferred, for instance via manual pressure with one's fingers from the outside on the deformable reservoir 1, the light-curable material is fed or pressed into the dispensing unit A. The light-curing material goes through the receptacle unit 13 into the closure unit 3 and is transported via it through a dosing channel 5, schematically indicated with dashed lines, through the outlet opening 3.1. The LED lamp 9 can be actuated during this process so that the light-curable material that is dispensed is immediately cured. A rotation of the applicator 100 to cure the dispensed, light-curable glue/material can therefore be omitted. Because only one processing path is required for the application and simultaneous curing, 50% of the processing time is saved compared to solutions in which the material is first applied over the processing path and the same path is followed once again after that for curing via an LED.
(42) After being dispensed, the light-curable composite material is cured by light, via LED light in this example in the optical wavelength range between 395 and 470 nanometers (nm). This LED light is provided by the LED lamp 7 integrated into the snap-on device, which can be put in a removable or non-removable way on the reservoir 1.
(43) The reservoir 1 that has a prepared mounting area 11 on the peripheral side onto which a snap-on device 7 (see
(44) The receptacle unit 13 of the dispensing unit A is shown in a longitudinal section in
(45) In accordance with
(46) The undesignated internal diameter of the outlet opening 3.1 essentially corresponds to the external diameter of the massive tip 13.3 of the receptacle unit 13 shown in
(47) The snap-on device 7 with the LED 9 and the LED housing 9.1 is shown in
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(49) In a preferred variant, the LED housing 9.1 and the receptacle unit 13 are designed to be one piece, e.g. via an injection-molding process, in accordance with
(50) It is also possible in accordance with
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(52) It is also possible to design the reservoir 1 to be refillable. The filling can be done through the opening 1.1. when the dispensing unit A is fastened to the reservoir 1 in a detachable way. Otherwise, a filling opening can be provided in the wall of the reservoir 1. It can be provided on the end opposite the dispensing unit A and is closed, for instance, with a detachable end cap 1.3 in accordance with
(53) Furthermore, it is possible for the LED housing 9.1 with the snap-on device, fastened via a snap-on connection, to at least partially surround the reservoir 1 and the receptacle unit A and to therefore prevent the receptacle unit A from inadvertently being detached when it is screwed together with the reservoir 1. In accordance with an example that is not shown, the LED lamp of the applicator can also be screwed together with the reservoir or with the dispensing unit via a screw connection. One or more light sources, especially LEDs, that generate light in the visible wavelength range will preferably be used. Blue light in the wavelength range of 420 to 490 nm has proven to be particularly advantageous. The fact that the light in the visible wavelength range is harmless with regard to health issues is a major advantage.
LIST OF REFERENCE NUMERALS
(54) 100 Applicator 1 Reservoir 1.1 First opening 1.2 Second opening 1.3 End cap 3 Closure unit 3a Dispensing tip 3.1 Outlet opening 3.2 Through-hole opening 3.3 Internal thread 4 Sealing cap 5 Dosing channel 6 Adapter element 6.1 Ring-shaped element 6.2 Reduced-diameter area 7 Snap-on device 7.1 Second snap-on device 7.2 Receptacle 9 LED lamp 9.1 LED housing 11 Prepared mounting area 13 Receptacle unit 14 Smoothing device 13.1 Fastening ring 13.2 Through-hole opening 13.3 Massive tip 13.4 External thread 15 Shielding ring 16 Actuation area 17 Thread 19 Internal thread 20 Housing 21 Light guide 23 Pushbutton switch A Dispensing unit B Width F Actuating force H Height L Longitudinal axis