Multistage membrane distillation device
09694324 ยท 2017-07-04
Assignee
Inventors
Cpc classification
International classification
B01D61/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a multistage membrane distillation device comprising a heating stage (28), preferably multiple condensing/evaporating stages (12), and a condensing stage (36) through which a liquid to be concentrated is passed in succession. Each condensing/evaporating stage comprises at least one condensing unit (K) and at least one evaporating unit (V). Each condensing unit comprises a first steam chamber that is delimited at least partly by a condensation wall (16), and each evaporating unit comprises a second steam chamber that is delimited at least partly by a steam-permeable liquid-tight membrane wall (20). At least one flow channel which is formed between such a condensing unit K and such an evaporating unit V that adjoins said condensing unit and which conducts the liquid to be concentrated is provided in each condensing/evaporating stage so that the liquid to be concentrated is heated by means of the condensation wall, and the steam that is generated from the liquid to be concentrated reaches the second steam chamber through the membrane wall. The steam that is produced in a respective preceding stage is conducted into a condensing unit of the immediately following stage via a steam channel which exclusively conducts said steam and which exclusively further conducts said steam to the immediately following stage.
Claims
1. A multistage membrane distillation apparatus (10) comprising a heating stage (28), at least one condensation/evaporation stage (12.sub.1-12.sub.3) and a condensation stage (36), which are successively flowed through by a liquid (14) to be concentrated, each of said at least one condensation/evaporation stage (12.sub.1-12.sub.3) comprising: a plurality of condensation units (K), a plurality of evaporator units (V) and a plurality of flow passages (22) extending in parallel with each other and conducting the liquid (14) to be concentrated, wherein each flow passage (22) of said plurality of flow passages (22) is formed between a condensation unit (K) of said plurality of condensation units (K) and an evaporator unit (V) of said plurality of evaporator units (V) adjacent to the condensation unit (K), wherein each condensation unit (K) of said plurality of condensation units (K) has a first steam space (18.sub.1) which is at least partly bounded by a condensation wall (16); wherein each evaporator unit (V) of said plurality of evaporator units (V) has a second steam space (18.sub.2) at least partly bounded by a steam-permeable, liquid tight membrane wall (20); wherein the liquid (14) to be concentrated is heated via the condensation wall (16) and the steam arising from the liquid (14) to be concentrated moves through the membrane wall (20) into the second steam space (18.sub.2), wherein the steam arising in a respective second steam space (18.sub.2) of a respective preceding stage (28, 12.sub.1-12.sub.3, 36) is respectively conveyed into a condensation unit (K) of the directly following stage (12.sub.1-12.sub.3, 36) via a steam passage (24, 26) only conducting this steam and only conducting the steam onward to the directly following stage (12.sub.1-12.sub.3, 36), and wherein the steam arising in a respective second steam space (18.sub.2) of a respective preceding stage (28, 12.sub.1-12.sub.3) is respectively conveyed via the respective steam passage (24, 26) into only one condensation unit (K) of the directly following stage (12.sub.1-12.sub.3, 36).
2. A multistage membrane distillation apparatus in accordance with claim 1, said apparatus further comprising a plurality of condensation/evaporation stages (12.sub.1-12.sub.3).
3. A multistage membrane distillation apparatus in accordance with claim 1, wherein the evaporator unit (V) has a steam outlet passage (24) and the condensation unit (K) has a steam inlet passage (26) for forming a respective steam passage (24, 26) between a respective evaporator unit (V) of a respective preceding stage (28, 12.sub.1-12.sub.3) and a respective condensation unit (K) of a directly following stage (12.sub.1-12.sub.3, 36) and the respective evaporator unit (V) and the respective condensation unit (K) are arranged such that their sides having the steam outlet passage (24) and the steam inlet passage (26) respectively are directly adjacent to and face one another.
4. A multistage membrane distillation apparatus in accordance with claim 1, wherein the heating stage (28), in which the supplied liquid (14) to be concentrated is preheated, comprises at least one heating unit (30.sub.1) and at least one evaporator unit (V), wherein a respective heating unit (30.sub.1) comprises a heating fluid space (34) at least partly bounded by a fluid-tight, heat-conducting wall (32) and a respective evaporator unit (V) comprises a steam space (18.sub.2) at least partly bounded by a steam-permeable, liquid-tight membrane wall (20) and at least one flow passage (22) is provided in the heating stage (28) between a heating unit (30.sub.1) and an evaporator unit (V) adjacent to the heating unit (30.sub.1) and conducts the liquid (14) to be concentrated such that the liquid (14) to be concentrated is preheated via the fluid-tight, heat-conducting wall (32) and the steam arising from the liquid (14) to be concentrated moves through the membrane wall (20) into the steam space (18.sub.2).
5. A multistage membrane distillation apparatus in accordance with claim 4, wherein the steam is conveyed from the steam space (18.sub.2) of a respective evaporator unit (V) of the heating stage (28) into a condensation unit (K) of the directly following condensation/evaporation stage (12.sub.1-12.sub.3) via a steam passage (24, 26) which only conveys this steam and which only conveys this steam onward to the directly following condensation/evaporation stage (12.sub.1-12.sub.3), wherein the steam is conveyed from the steam space (18.sub.2) of a respective evaporator unit (V) of the heating stage (28) via the respective steam channel (24, 26) respectively into only one condensation unit (K) of the directly following condensation/evaporation stage (12.sub.1-12.sub.3).
6. A multistage membrane distillation apparatus in accordance with claim 4, wherein the heating stage (28) has a plurality of heating units (30.sub.1) and/or a plurality of evaporator units (V) as well as a plurality of flow passages (22) each formed between a heating unit (30.sub.1) and an evaporator unit (V) adjoining it, said flow passages extending in parallel with each other and conducting the liquid (14) to be concentrated.
7. A multistage membrane distillation apparatus in accordance with claim 4, wherein the evaporator unit (V) has a steam outlet passage (24) and the condensation unit (K) has a steam inlet passage (26) for forming a respective steam passage (24, 26) between a respective evaporator unit (V) of the heating stage (28) and a respective condensation unit (K) of the directly following condensation/evaporation stage (12.sub.1-12.sub.3) and the evaporator unit (V) and the condensation unit (K) are arranged such that their sides having the steam outlet passage (24) and the steam inlet passage (26) respectively are directly adjacent to and face one another.
8. A multistage membrane distillation apparatus in accordance with claim 4, wherein the steam from a respective evaporator unit (V) of the at least one of condensation/evaporation stage (12.sub.3) or of a plurality of condensation/evaporation stages (12.sub.3) is supplied to the condensation stage (36) disposed directly downstream of the last of the at least one of the plurality of condensation/evaporation stages (12.sub.3).
9. A multistage membrane distillation apparatus in accordance with claim 8, wherein the condensation stage (36) comprises at least one cooling unit (30.sub.2) and at least one condensation unit (K), wherein a respective cooling unit (30.sub.2) comprises a cooling fluid space (38) at least partly bounded by a fluid-tight, heat-conducting wall (32) and a respective condensation unit (K) again comprises a steam space (18.sub.1) which is at least partly bounded by a condensation wall (16) and to which steam from the last of the at least one condensation/evaporation stage (12.sub.3) (12.sub.3) is supplied via a respective steam passage (24, 26) and at least one cooling unit (30.sub.2) is directly adjacent to at least one condensation unit (K) in the condensation stage (K) such that the condensation wall (16) of the respective condensation unit (K) is cooled via the cooling unit (30.sub.2).
10. A multistage membrane distillation apparatus in accordance with claim 9, wherein the steam is conducted into a condensation unit (K) of the condensation stage (36) from a respective evaporator unit (V) of the last of the at least one of the plurality of condensation/evaporation stages (12.sub.3) via a steam passage (24, 26) only conducting this steam and only conducting it onward to the condensation stage (36).
11. A multistage membrane distillation apparatus in accordance with claim 9, wherein the condensation stage (36) comprises a plurality of cooling units (30.sub.2) and/or a plurality of condensation units (K).
12. A multistage membrane distillation apparatus in accordance with claim 9, wherein the steam from the second steam space (18.sub.2) of a respective evaporator unit (V) of the one condensation/evaporation stage (12.sub.3) or of the last one of the plurality of condensation/evaporation stages (12.sub.3) is conveyed via the respective steam passage (24, 26) respectively into only one condensation unit (K) of the condensation stage (36).
13. A multistage membrane distillation apparatus in accordance with claim 12, wherein the evaporator units (V) have steam outlet passages (24) and the condensation units (K) have steam inlet passages (26) for forming a respective steam passage (24, 26) between a respective evaporator unit (V) of the one condensation/evaporation stage (12.sub.3) or of the last one of the plurality of condensation/evaporation stages (12.sub.3) and a respective condensation unit (K) of the directly following condensation stage (36) and wherein the respective evaporator unit (V) and respective condensation unit (K) are arranged such that their sides having the steam outlet passage (24) and the steam inlet passage (26) respectively are directly adjacent to and face one another.
14. A multistage membrane distillation apparatus in accordance with claim 1, said apparatus being configured as a modular flow system comprising a plurality of frame elements and different functional units, said different functional units each being provided configured to a form of such a frame element.
15. A multistage distillation apparatus in accordance with claim 14, wherein the different functional units are selected from the group of members consisting of a respective condensation unit (K), a respective evaporator unit (V), a respective heating unit (30.sub.1) and a respective cooling unit (30.sub.2).
16. A multistage membrane distillation apparatus in accordance with claim 14, wherein the frame elements are provided with web structures (40) via which they can be connected to one another, wherein each of the frame elements comprise an inner region (44) which is surrounded by an outer frame (42).
17. A multistage membrane distillation apparatus in accordance with claim 16, wherein the frame elements are connected to one another to form at least one of the heating stage (28), a respective condensation/evaporation stage (12.sub.1-12.sub.3) and the condensation stage (36).
18. A multistage membrane distillation apparatus in accordance with claim 16, wherein the outer frame (42) is provided with a grid-like spacer (46).
19. A multistage membrane distillation apparatus in accordance with claim 18, wherein a respective functional surface is applied on two sides of the grid-like spacer (46) for forming at least one of a respective steam space (18.sub.1, 18.sub.2), a respective heating fluid space (34) and a respective cooling fluid space (38).
20. A multistage membrane distillation apparatus in accordance with claim 19, wherein the functional surface is one of a film and a membrane.
21. A multistage membrane distillation apparatus in accordance with claim 1, said apparatus comprising at least three condensation/evaporation stages (12.sub.1-12.sub.3).
Description
(1) The invention will be explained in more detail in the following with reference to embodiments and to the drawing; there are shown in this:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) As can be seen, for example, from this representation in accordance with
(12) Every condensation/evaporation stage 12.sub.1-12.sub.3 respectively comprises at least one condensation unit K and at least one evaporation unit V, with a respective condensation unit K comprising a first steam space 18.sub.1 at least partly bounded by a condensation wall 16 and with a respective evaporator unit V comprising a second steam space 18.sub.2 at least partly bounded by a steam-permeable, fluid-tight membrane wall 20.
(13) At least one flow passage, which is formed between such a condensation unit K and such an evaporator unit V adjacent to it and which conducts liquid to be concentrated, is provided in a respective condensation/evaporation stage 12.sub.1-12.sub.3 so that the liquid 14 to be concentrated 14 is heated via the condensation wall 16 and the steam arising from the liquid 14 to be concentrated moves through the membrane wall 20 into the second steam space 18.sub.2.
(14) In this respect, the steam arising in a respective preceding stage 28, 12.sub.1-12.sub.3 is conveyed into a condensation unit K of the directly following stage 12.sub.1-12.sub.3, 36 via a steam passage 24, 26 (see e.g.
(15) The multistage membrane distillation apparatus 10 preferably comprises more than three condensation/evaporation stages 12.sub.1-12.sub.3. Generally, however, fewer than three such condensation/evaporation stages can also be provided.
(16) As results, for example, from
(17) At least one respective condensation/evaporation stage 12.sub.1-12.sub.3 can also have a respective plurality of condensation units K and/or a plurality of evaporator units V and a plurality of parallel flow passages 22 formed between a condensation unit K and an evaporator unit V adjacent to it and conducting the liquid 14 to be concentrated.
(18) The steam arising in a respective steam space 18.sub.2 of a respective preceding stage 28, 12.sub.1-12.sub.3 is preferably conveyed via the respective steam passage 24, 26 into a respective one condensation unit K of the directly following stage 12.sub.1-12.sub.3, 36.
(19) The evaporator unit V can have a steam outlet passage 24 (cf.
(20) The supplied liquid to be concentrated can be preheated in the heating stage 26. In this respect, such a heating stage 28 can, for example, comprise at least one heating unit 30.sub.1 and at least one evaporator unit V, wherein a respective heating unit 30.sub.1 comprises a heating fluid space 34 at least partly bounded by a fluid-tight, heat conducting wall 32 and a respective evaporator unit V comprises a steam space 18.sub.2 at least partly bounded by a steam-permeable, fluid-tight membrane wall 20.
(21) In this respect, at least one flow passage 22, which is formed between a heating unit 30.sub.1 and an evaporator unit V adjacent to it and which conducts liquid 14 to be concentrated, is provided in the heating stage 28 so that the liquid 14 to be concentrated is preheated via the fluid-tight, heat-conducting wall 32 and the steam arising from the liquid 14 to be concentrated moves through the membrane 20 into the steam space 18.sub.2.
(22) The steam from the steam space 18.sub.2 of a respective evaporator unit V of the heating stage 28 can be conveyed into a condensation stage K of this directly following condensation/evaporation stage 12.sub.1-12.sub.3 via a steam passage 24, 26 which only conducts this steam and which only conducts it onward to the directly following condensation/evaporation stage 12.sub.1-12.sub.3.
(23) The heating stage 28 can have a plurality of heating elements 30.sub.1 and/or a plurality of evaporate units V and a plurality of parallel flow passages 22 which are respectively formed between a heating unit 30.sub.1 and an evaporator unit V adjacent to it and which conducts the liquid 14 to be concentrated.
(24) The steam is preferably conveyed from the steam space 18.sub.2 of a respective evaporator unit V of the heating stage 28 via the respective steam channel 24, 26 into a respective only one condensation unit K of the directly following condensation/evaporation stage 12.sub.1-12.sub.3.
(25) The evaporator unit V can have a steam outlet passage 24 (cf. e.g.
(26) The steam from a respective evaporator unit V of the last condensation/evaporation stage 12.sub.3 can be supplied to the condensation stage 36 disposed directly downstream of the last condensation/evaporation stage 12.sub.3.
(27) As can likewise again be seen from
(28) The steam from a respective evaporator unit V of the last condensation/evaporation stage 12.sub.3 is preferably conducted into a condensation unit K of the condensation stage 36 via a steam passage 24, 26, which only conducts this steam and which only conducts it onward to the condensation stage 36.
(29) The condensation stage 36 can comprise a plurality of cooling units 30.sub.2 and/or a plurality of evaporator units V.
(30) The steam from the steam space 18.sub.2 of a respective evaporator unit V of the last condensation/evaporation stage 12.sub.3 is preferably conveyed via the respective steam passage 24, 26 into a respective only one condensation unit K of the condensation stage 36.
(31) The evaporator unit V can again have a steam outlet passage 24 and the condensation unit K can again have a steam inlet passage 26 for forming a respective steam passage 24, 26 between a respective evaporator unit V of the last condensation/evaporation stage 12.sub.3 and a respective condensation stage K of the directly following condensation stage 36. The two units V, K can then in particular again be arranged so that their sides having the steam outlet passage 24 and the steam inlet passage 26 respectively are directly adjacent to and face one another with a gap, however, in particular still being able to remain for leading off distillate.
(32) In all the previously named cases, a respective steam passage 24, 26 can also in particular be formed by a steam outlet passage 24 and a steam inlet passage 26 in that the two respective units V, K are arranged relative to one another so that their sides having the steam outlet passage 24 and the steam inlet passage 26 respectively are directly adjacent to and face one another, with a gap, however, still in particular being able to remain for leading off distillate.
(33) The two units V, K are then expediently connected to one another in the region of these steam outlet passages and steam inlet passages 24, 26 respectively so that steam can preferably move from the steam outlet passage 24 at least substantially directly into the steam inlet passage 26.
(34) A heating with water can, for example, take place in the heating stage 28. A different heating fluid is, however, generally also conceivable.
(35) The leading off of non-condensable gases is indicated by arrows 66.
(36) The process can also be heated with steam, with in this case a respective heating unit, for example, being able to be replaced with a respective condensation unit.
(37) The liquid to be concentrated is heated via a respective heating unit. The liquid to be concentrated can, for example, be conducted in parallel flow with the steam, in counterflow with the steam/or per stage.
(38) As already initially stated, the liquid to be concentrated is preferably at the boiling temperature corresponding to the absolute pressure in the respective steam space across all stages for the multi-effect process. Reference is in particular again made in this respect to WO 2007/054311 which is included in the disclosure content of the present application.
(39)
(40) In another respect, this multistage membrane distillation apparatus 10 comprising a preheating can in particular again be designed at least substantially, for example, as was described with reference to
(41) As can, for example, be seen from
(42) The frame elements are preferably provided with web structures 40 via which they can in particular be connected to one another for forming the heating stage 28, a respective condensation/evaporation stage 12.sub.1-12.sub.3 and/or the condensation stage 36. In this respect, the different frame elements can, for example, be welded or bonded to one another via the web structures 40. If, for example, weld web structures are used, a friction welding process, a laser welding process and/or a heating element welding process can be used for connecting the frame elements, for example.
(43) The frame elements each include an inner region 44 which is surrounded by an outer frame 42 and which is preferably provided with an in particular grid-like spacer 46.
(44)
(45) A respective film or membrane can in particular be applied to the two sides of such an in particular grid-like spacer 46 to form the respective functional surfaces, in particular for forming a respective steam space 18.sub.1, 18.sub.2, a respective heating fluid space 34, a respective cooling fluid 38 or for implementing a respective preheating unit 50.
(46) In this respect, in the case of a condensation unit K, films are preferably used and in the case of an evaporator unit V, steam-permeable, fluid-tight membranes are preferably used.
(47) In
(48) A respective flow passage 22 conducting the liquid to be concentrated results between the membrane and the film by the bringing together of a frame element provided in the form of a condensation unit K and provided with a film and of a frame element provided in the form of an evaporation unit V and provided with a membrane.
(49) A spacer can still be inserted into this flow passage 22. Instead of such a spacer, the in particular grid-like spacer 46 can also be configured, for example, such that defined channels for conducting the solution are formed on the filling of the flow passage 22.
(50) As can be recognized from
(51) The outer frame 42 of the frame elements provided, for example, in the form of a condensation unit K or of an evaporator unit V can moreover in each case be provided with passage openings 58, in particular for the liquid to be concentrated. These passage openings 58 admittedly likewise lie within the outer part of the web structures 40, but unlike the passage openings 54, they are not delineated with respect to the inner region 44. As can again likewise be recognized with reference to
(52) On a heating of the membrane distillation apparatus, the frame-shaped condensation unit K can be open to the left or to the bottom so that steam can enter and condense. This condensation unit K can have in total at least one or a plurality of leadthroughs for the non-condensable gases at the closed sides.
(53) A steam outlet passage 24 opening upwardly and to the side right can be recognized in the evaporator unit V shown in
(54)
(55) In the present case, a respective one membrane is preferably arranged at the two sides of the spacer 46.
(56) The frame-like evaporator unit V can e.g. be open to the right and to the top so that steam can exit at the unit.
(57)
(58) The passage openings 54 serving as a water channel, for example, and the passage openings 58 in particular serving as a passage for the liquid to be concentrated can inter alia be recognized in
(59) Parts corresponding to one another have had the same reference numerals associated with them.
(60) The frame element respectively provided with a film at both sides of the spacer 46, for example, in the present case can in particular be used for the condensation of heating steam or steam originating from a respective evaporator unit.
(61)
(62) In particular the passage openings 58 serving as passages for the liquid to be concentrated can also again be recognized in
(63) This frame element can e.g. be etched into the heating stage or as a cooling element in the condensation stage.
(64) Parts which correspond to those of the other Figures are again also provided with the same reference numerals in this
(65)
(66) As can be recognized with respect to
(67) The membrane distillation apparatus 10 can comprise a housing 62 in which the different stages 28, 12.sub.1, 36 are received and which is preferably vacuum-tight toward the environment.
(68) In the embodiment shown in
(69) The steam entering into condensation units K or corresponding frame elements of the heating stage 28 condenses at the condensation wall formed by films, for example. The heat is transferred via the surface to the liquid to be concentrated from which steam arises through the adjacent membrane of an adjacent evaporator unit or of a corresponding frame element into the respective steam space which communicates with the pressure of the steam space of the respective condensation unit or of the respective frame element of the following stage.
(70) A respective cooling fluid space of the heating stage 28 is preferably connected only via bores for the non-condensable gases in the condensation units and via a restrictor at the bottom for conducting the distillate in the condensation/evaporation 12.sub.1 to the condensation/evaporation stage. The absolute pressure in the condensation/evaporation stage 12 is lower than in the heating stage 28.
(71) The steam arising in a respective steam passage of the heating stage 28 can enter into the respective directly oppositely disposed steam space of a respective condensation unit of the condensation/evaporation stage 12.sub.1 and can condense, with a gap, however, in particular still being able to remain therebetween for leading off distillate. Heat is again also transferred here and new steam arises in the steam space of a respective adjacent evaporator unit of the condensation/evaporation stage 12.sub.1 which communicates with the pressure level of the steam space of the respective condensation unit of the condensation stage 36.
(72) A condensate conveying device 64 can moreover be recognized in
(73) Parts which correspond to those of the other Figures are provided with the same reference numerals.
(74)
(75) Very large exchange surfaces can be installed in a small volume using the multistage membrane distillation apparatus in accordance with the invention. The different units of the membrane distillation apparatus can in particular be implemented by corresponding frame elements which can, as can be seen from the Figures, in particular be of plate form. The steam exiting a respective unit generating steam enters in the directly following stage into a condensation passage or into the steam space of a condensation unit. No steam volume flows are summed and thus no increasing flow speeds arise which previously limited thermal plant.
REFERENCE NUMERAL LIST
(76) 10 membrane distillation apparatus 12.sub.1-12.sub.3 condensation/evaporation stage 14 liquid to be concentrated 16 condensation wall 18.sub.1 first steam space 18.sub.2 second steam space 20 membrane wall 22 flow passage 24 steam outlet passage 26 steam inlet passage 24, 26 steam passage 28 heating stage 30.sub.1 heating unit 30.sub.2 cooling unit 32 fluid-tight, heat-conducting wall 34 fluid space 36 condensation stage 38 cooling fluid space 40 web structure 42 outer frame 44 inner region 46 spacer 50 preheating unit 54 passage opening 56 web section 58 passage opening 60 passage, e.g. water passage 62 housing 64 condensate lead-off 66 non-condensable gases 68 preheating of the liquid to be concentrated K condensation unit V evaporator unit