Dryer for a textile product web

Abstract

The invention relates to a dryer for a textile fabric web, comprising a dryer chamber (2) and having at least one drum (3a) which is arranged in the dryer chamber (2) and around at least part of which the fabric web (5) is wrapped, wherein heated drying air flows through the fabric web (5) and is discharged via an interior chamber of the drum (3a), characterized in that the dryer (1) has a separate additional compartment (10) via which fresh air (11) is supplied and exhaust air (13) is discharged.

Claims

1. A dryer for a textile fabric web, comprising: a dryer chamber having an end face: at least two drums arranged parallel to each other in the dryer chamber, each drum having an interior chamber, the fabric web being wrapped around at least part of each drum, wherein heated drying air flows through the fabric web and is discharged via the interior chamber of each drum; a heating and fan chamber; and a separate additional compartment arranged between the end face of the dryer chamber and the heating and fan chamber, and extending across ends of the drums, wherein fresh air is supplied and exhaust air is discharged via the separate additional compartment, the separate additional compartment includes a single channel for fresh air and a single channel for exhaust air, and the fresh air is mixed with the drying air inside the separate additional compartment after the drying air passes through the fabric web.

2. The dryer according to claim 1, further comprising at least one of means for distributing the fresh air, means for separating the exhaust air from the fresh air and means for dividing the additional compartment into segments, arranged inside the additional compartment.

3. The dryer according to claim 2, wherein the at least one means comprise separating plates or guide plates.

4. The dryer according to claim 1, wherein ends of the drums have end face openings and the drying air is discharged into the additional compartment via the end-face openings of the drums.

5. The dryer according to claim 1, further comprising fans for extracting the exhaust air from the dryer chamber arranged at the heating and fan chamber.

6. The dryer according to claim 5, wherein the heating and fan chamber is connected to the additional chamber via connections.

7. The dryer according to claim 1, wherein the heating and fan chamber is connected to the dryer chamber via air channels.

8. The dryer according to claim 1, further comprising a heat exchanger arranged outside the additional compartment that uses the exhaust air withdrawn from the drying air to heat the fresh air.

9. The dryer according to claim 1, further comprising means for heating the drying air arranged inside the heating and fan chamber.

10. The dryer according to claim 9, wherein the means for heating the drying air comprises one of a heat exchanger, a gas burner, or an electric heater.

11. A method of drying a textile fabric web, comprising: heating and conducting drying air into a dryer chamber in which a fabric web is wrapped around at least part of at least two drums arranged inside the dryer chamber and each drum having an open end; supplying fresh air via a single channel to a separate and additional compartment that extends across the open ends of the drums in the dryer chamber; mixing the fresh air with the drying air inside the separate and additional compartment, after the drying air passes through the fabric web; and flowing the heated drying air mixed with the fresh air through the fabric web and discharging exhaust air first via an interior chamber of the drum, and then via a single channel from the separate and additional compartment.

12. The method of drying a textile fabric web according to claim 11, wherein the supplying step includes supplying the fresh air to the separate and additional compartment in a region of an outlet of the fabric web and the discharging step includes discharging the exhaust air from the additional compartment in a region of an inlet of the fabric web.

13. The method of drying a textile fabric web according to claim 11, further comprising withdrawing a mass sub-flow of exhaust air from the drying air and supplying a mass sub-flow of fresh air to the drying air.

14. The method of drying a textile fabric web according to claim 13, including removing the exhaust air from the drying air at a location at which the drying air has its lowest temperature level or energy level.

15. The method of drying a textile fabric web according to claim 11, further comprising heating the fresh air and the drying air inside the heating and fan chamber.

16. The method of drying a textile fabric web according to claim 15, wherein the heating of the fresh air and the drying air is effected by one of a heat exchanger, a gas burner, or an electric heater.

17. The method of drying a textile fabric web according to claim 11, including heating the fresh air before flowing into the separate and additional compartment.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention is described in greater detail below with reference to a possible exemplary embodiment which is shown diagrammatically in the drawings, wherein

(2) FIG. 1: is a diagrammatic front view of a serial dryer;

(3) FIG. 2: is a view corresponding to FIG. 1 with a heat recovery means;

(4) FIG. 3: is a side view in section of the serial dryer according to the invention;

(5) FIG. 4: is a rear view of the serial dryer with the heating and fan chamber removed.

DETAILED DESCRIPTION OF THE INVENTION

(6) FIG. 1 shows a dryer 1 in the form of a serial dryer. Inside a dryer chamber 2, three drums 3a, 3b, 3c are arranged one after the other and with their axes 4a, 4b, 4c in a row. A fabric web 5 is guided into the dryer chamber 2 via an inlet 6. By means of a guide roller 7, the fabric web 5 is guided first under the first drum 3a, then above the second drum 3b and subsequently under the third drum 3c. By means of the guide roller 8, the fabric web 5 is guided out of the dryer chamber 2 through an outlet 9. Heated drying air flows through the fabric web 5 during its passage through the dryer chamber 2, the drying air absorbing the moisture of the fabric web 5 and being extracted via the interior of the drums 3a to 3c.

(7) According to the invention, there is arranged at the dryer chamber 2 an additional compartment 10 into which the channel 12 for the fresh air 11 and the channel 14 for the exhaust air 13 open.

(8) The additional compartment 10 is constructed so as to be fully distinct and separate from the dryer chamber 2. The heating and fan chamber 22 is arranged at the additional compartment 10. The dryer chamber 2 is connected to the heating and fan chamber 22 by air channels above and below the drums 3a-3c. The additional compartment 10 is connected to the dryer chamber 2 via the end-face openings of the drums 3a-3c.

(9) In FIG. 2, the dryer 1 from FIG. 1 is equipped with an optional heat recovery means. The same parts have been given the same reference numerals. On the housing of the fan 15 adjoining the channel 14 there is positioned a further channel 16 which causes the exhaust air 13 to flow through a further heat exchanger 17 and discharges it via a channel 18. The heat exchanger 17 is simultaneously connected to the channel 12, so that before the fresh air 11 flows into the additional compartment 10 it has already undergone an increase in temperature as a result of the heat exchanger 17. This optional retrofittable solution enables the thermal efficiency of the dryer 1 to be further increased.

(10) Unlike the prior art, here the fresh air 11 does not flow directly into the dryer 1, but first flows into the additional compartment 10 in which further heating takes place as a result of mixing with the drying air after it has flowed through the fabric web 5. In previous designs, such intermixing of the fresh air with the drying air took place before flowing through the fabric web 5, thus influencing the temperature of the drying air before the fabric web 5. Utilising the difference in temperature between exhaust air 13 and fresh air 11 is sufficient to bring about a further increase in the thermal efficiency of the dryer 1.

(11) FIG. 3 shows a lateral section through a dryer 1. The fans 19a-19c, which extract the moisture-saturated drying air from the drums 3a-3c, are flange-mounted on the heating and fan chamber 22 and are connected to the additional compartment 10 via connections 20a-20c or adapters. On the opposite side, the drums 3a-3d are likewise connected to the additional compartment 10 via connections. The drying air flows out of the drums 3a-3c into the additional compartment 10 and from the additional compartment 10 via the connections 20a-20c into the extraction cross-section of the respective fans 19a-19c. In the region of the drum 3a, the exhaust air is removed from the additional compartment 10 via a channel 14 which is arranged at the end face (see FIGS. 1 and 2). At the end of the channel 14, a fan 15 provides the necessary air flow. The fresh air supply is effected in the region of the drum 3c via the additional compartment 10 to which the channel 12 is connected at the end face.

(12) As a result of the additional compartment 10, the drying air expands, so that its flow speed on leaving the drum 3a, 3b, 3c is several times lower. Furthermore, as a result of the reduced pressure in the additional compartment 10, the fresh air 11 can be freely drawn in and thereby supplied to the heating and fan chamber 22 with drying air.

(13) Inside the heating and fan chamber 22 there can be arranged heating elements 21 in the form of heat exchangers, one or more gas heaters or electric heaters, which heat the discharged drying air 11, including the fresh air, to the drying temperature.

(14) FIG. 4 shows a rear view of the dryer 1, in which the heating and fan chamber 22 have been omitted. Here it is possible to see the openings of the drums 3a-3c via which the drums 3a-3c are connected to the additional compartment 10 by means of connections. The fresh air 11 is introduced into the additional compartment 10 via a channel 12. Inside the additional compartment 10 there are arranged separating plates 23 in the form of perforated plates which divide the additional compartment 10 into segments, so that it is possible to influence the distribution of the fresh air to the individual fans 19a-19c. It is likewise possible, by means of guide plates (not shown), to influence the distribution of the fresh air inside the additional compartment 10, for example to separate it from the exhaust air.

(15) From the additional compartment 10, by means of the fans 19a-19c the mixture of fresh air and drying air flows into the heating and fan chamber 22. This is a circulation system from which a mass sub-flow in the form of exhaust air is withdrawn and to which a mass sub-flow in the form of fresh air is supplied.

(16) The heating and fan chamber 22 is arranged as a separate compartment in the region of the rear end face of the dryer 1, the additional compartment 10 being arranged in between. The drive means of the fans 19a, 19b, 19c are arranged outside the heating and fan chamber 22, the fan impellers are located inside. Each fan 19a, 19b, 19c is associated with a drum 3a, 3b, 3c. The fans 19a, 19b, 19c are connected via connections 20a-20b or adapters to the additional compartment 10 and the latter is connected, likewise via connections or adapters, to the drums 3a, 3b, 3c.

REFERENCE NUMERALS

(17) 1 dryer 2 dryer chamber 3a, b, c drum 4a, b, c axis 5 fabric web 6 inlet 7 guide roller 8 guide roller 9 outlet 10 additional compartment 11 fresh air 12 channel 13 exhaust air 14 channel 15 fan 16 channel 17 heat exchanger 18 channel 19a, b, c fan 20a, b, c connection 21 heating element 22 heating and fan chamber 23 separating plate