Chip discharge device of machine tool

Abstract

A chip discharge device of a machine tool includes a coolant tank storing coolant which is supplied to and dropped from a machining point, and a chip conveyor discharging chips which are generated at and dropped from the machining point, to an outside of the machine tool. A bottom wall of the coolant tank is inclined in a chip discharge side by mounting the coolant tank to the bed.

Claims

1. A chip discharge device of a machine tool comprising: a coolant tank being provided beneath a bed and storing coolant which is supplied to a machining point and dropped, the coolant tank having a bottom wall; and a chip conveyor being provided inside the coolant tank and discharging chips, which are generated at the machining point and dropped, to an outside of the machine tool, wherein the bottom wall of the coolant tank is downwardly inclined as the bottom wall extends to a chip discharge side by mounting the coolant tank to the bed.

2. The chip discharge device of the machine tool according to claim 1, wherein the coolant tank includes an end part, which is an opposite side of the chip discharge side, and the coolant tank is mounted on the bed at the end part.

3. The chip discharge device of the machine tool according to claim 2, wherein an inclination angle of the bottom wall is changeable by changing a height position where the end part of the coolant tank is mounted to the bed.

4. The chip discharge device of the machine tool according to claim 3, further comprising: a mounting bracket formed at the end part of the coolant tank, wherein the mounting bracket is screwed and fixed to a supporting boss part which is formed in an opposite part of the mounting bracket on the bed, and an inclination angle of the bottom wall is changeable by changing a thickness of a shim plate which is interposed between the supporting boss part and the mounting bracket.

5. The chip discharge device of the machine tool according to claim 1, wherein the bottom wall includes a chip discharge end and an opposite end being opposite to the chip discharge end, and the chip discharge end is closer to the bed in a vertical direction than the opposite end to the bed in the vertical direction.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The disclosed embodiments of the present invention are shown by way of example, and not limitation, in the accompanying figures.

(2) FIG. 1 is a cross-sectional side surface view of a chip discharge device of a machine tool according to embodiment 1 of the present invention;

(3) FIG. 2 is a perspective view of the chip discharge device;

(4) FIG. 3 is a plane view of the chip discharge device;

(5) FIG. 4 is a perspective view of a coolant tank of the chip discharge device;

(6) FIG. 5 is a cross-sectional side surface view of a main section of the coolant tank;

(7) FIG. 6 is a schematic view of the coolant tank according to the first modification of the embodiment;

(8) FIG. 7 is a schematic view of the coolant tank according to the second modification of the embodiment; and

(9) FIG. 8 is a schematic view of the coolant tank according to the third modification of the embodiment.

DETAILED DESCRIPTION

(10) In the following paragraphs, some embodiments of the invention will be described by way of example and not limitation. It should be understood based on this disclosure that various other modifications can be made by those in the art based on these illustrated embodiments.

(11) Hereinafter, embodiments of the present invention will be described in reference to the drawings.

Embodiment 1

(12) FIGS. 1 to 5 are the drawings to describe a chip discharge device of a machine tool according to embodiment 1 of the present invention. In the present embodiment, the indications front (forward), rear (rearward), left and right mean the front, rear, left and right of the machine when viewed from the machine front face.

(13) In the drawings, reference numeral 1 denotes a chip discharge device provided in a machine tool such as a horizontal machining center 2, etc. The chip discharge device 1 is provided with a coolant tank 3, which stores coolant supplied to a machining point A of the horizontal machining center 2 and then dropped, and a chip conveyor 4 provided in a manner in which the lower part of the chip conveyor is stored inside the coolant tank 3 and discharging chips, which are generated at the machining point A and then dropped, to the outside of the machine.

(14) The horizontal machining center 2 has a configuration in which a work W is mounted on a work table 6 provided on a bed 5 and a cutting tool 7a of a spindle device 7 provided on the bed 5 performs a predetermined machining to the work W.

(15) On the bed 5, a recessed part 5a is formed extending from a rear end to a front side, and the chip discharge device 1 is provided in a manner in which the front side of the coolant tank 3 and a lower part 27a of the chip conveyor 4 are placed inside the recessed part 5a. Further, a head opening 5b where the coolant and chips are dropped on the chip conveyor 4 is formed in the lower side of the work table 6 of the bed 5.

(16) The chip conveyor 4 is configured with a casing 27 and a conveyor body 28 provided inside the casing 27.

(17) The casing 27 has a lower part 27a provided inside the coolant tank 3, and a rising part 27b which obliquely and upwardly rises from the coolant tank 3 and continues to the lower part 27a. In a part opposing to the head opening 5b of a lid plate 14 which constitutes the ceiling wall of the lower part 27a, a tank opening 14 is formed.

(18) A seal member 13 made of an elastic material is provided in the peripheral portion of the tank opening 14a of the lid plate 14. Further, an engaging piece part Sc pressing the seal member 13 is formed in the peripheral portion of the head opening 5b of the bed 5, and with this structure, the space between the bed 5 and the casing 27 is sealed.

(19) The conveyor body 28 has a schematic configuration in which endless conveyor chains 19, 19 are wound in right and left drive sprockets 16 provided in the upper end part of the rising part 27b of the casing 27 and right and left driven sprockets 17 provided in the front side end part of the lower part 27a, and scraping plates 21 are provided and bridged in the right and left conveyor chains 19, 19 at predetermined intervals in a moving direction a. Further, the reference numeral 18 denotes a filter separating chips from the coolant. The reference numeral 20 denotes a guide plate which is downwardly provided in the upper side of the right and left conveyor chains 19, so as to receive the dropped chips and slide the scraping plates 21. The reference numeral 22 denotes a guide member which guides the conveyor chains 19 along the casing 27.

(20) The coolant tank 3 is provided with a rectangular parallelepiped tank body 3a which opens upwardly, and a first clean tank 10 and a second clean tank 11 connected with the rear end of the tank body 3a. The coolant filtered by the filter 18 is transferred to the first clean tank 10 and the fine chips are separated by a filter (not shown) inside the first clean tank 10. The coolant separated from the chips is transferred to the second clean tank 11 and from this, it is supplied and circulated to the spindle device 7 by a pump 12.

(21) The tank body 3a is provided with a bottom wall 3b, front and rear side walls 3c, 3d, and right and left side walls 3e, 3e. The front and rear side walls 3c, 3d are connected to the right and left side walls 3e, 3e so as to stand up vertically with respect to the bottom wall 3b, and a simple rectangular parallelepiped tank body in which the upper part opens is configured.

(22) In the lower surface of the bottom wall 3b of the coolant tank 3, a plurality of wheels 9 is provided, so that it is possible to move the coolant tank 3 alone. Further, a jack member 8 is provided to securely fix the coolant tank 3 in a predetermined position.

(23) A mounting bracket 24 is formed in the upper inside part of the front side wall 3c. The mounting bracket 24 includes a ceiling wall part 24a, an inner wall part 24b and a bottom wall part 24c so as to form approximately U-shape. It is welded and fixed to the front side wall 3c. Further, a support member 20a supporting the lower part 27a of the casing 27 is welded and fixed to the inner wall part 24b.

(24) As shown in FIGS. 4 and 5, a pair of right and left supporting boss parts 5f, 5f is integrally formed in the part facing to the mounting bracket 24 of the upper wall surface 5d of the recessed part 5a of the bed 5. In the right and left supporting boss parts 5f, a bolt insertion hole 5h is formed, and on its upper surface, a nut 26b is fixed. The mounting bracket 24 is fixed by a bolt 26a inserted from the lower side and screwed by the nut 26b in the state of hanging from the supporting boss parts 5f.

(25) A shim plate 25 having a predetermined thickness is interposed between the lower surface of the right and left supporting boss parts 5f and the ceiling wall part 24a of the mounting bracket 24. By replacing the shim plate 25 with a shim plate having different thickness, or by changing the number of the shim plates, it is possible to change the mounting height of the front side end part of the coolant tank 3 with respect to the bed 5. In this case, the mounting height when the shim plate is not interposed is the highest, and the mounting height becomes lower when the thickness of the shim plate becomes greater or when the number of the shim plates becomes greater.

(26) Further, in the middle part of the longitudinal direction of the coolant tank 3, specifically, in the front side walls 10a, 11a of the first clean tank 10 and the second clean tank 11, center brackets 10b, 11b, 11b are fixed, and it is not shown in the drawings, but each of the center brackets is fixed on the bed 5 in the hanging state.

(27) In addition, the coolant tank 3 is placed in the manner in which the front side wall 3c of the coolant tank becomes higher than the rear side wall 3d by interposing the shim plate 25 between the mounting bracket 24 and the right and left supporting boss parts 5f, and fastening the mounting bracket 24 by the bolt 26a.

(28) With this, the coolant tank 3 is hanged and fixed in the bed 5 in the manner in which the bottom wall 3b of the tank body 3a is inclined so as to become lower toward a discharge side 3f.

(29) Here, the inclination angle of the bottom wall 3b of the tank body 3a is appropriately set based on a size or a shape of the coolant tank 3, precipitation situation of chips, flowability of coolant or chips, etc. Specifically, in this embodiment, the coolant tank 3 is fixed in the manner in which the front side wall 3c of the coolant tank is approximately 10 mm higher than the rear side wall 3d, and as a result, the inclination angle of the bottom wall 3b becomes approximately 0.4 degrees.

(30) According to this embodiment, the bottom wall 3b of the coolant tank 3 is inclined by installing the front side end part, which is positioned in the opposite side of the discharge side 3f of the coolant tank 3, to the bed 5 in the manner in which the discharge side 3f becomes lower. Therefore, during machining the work W, the powdery chips, etc. with the coolant are easily accumulated to the discharge side 3f along the inclined bottom wall 3b by the circulating flow of the coolant during the machining, so that it facilitates discharging the chips in a short period of time without pulling out the coolant tank 3 to the outside of the machine from the lower side of the bed 5.

(31) Further, regarding the coolant replacement work, it prevents the coolant from remaining inside the tank because the coolant surely flows to the discharge side although the coolant level becomes low.

(32) Further, in this embodiment, by a simple work of mounting the coolant tank 3 so that the discharge side 3f becomes lower, the bottom wall 3b is inclined in the manner in which the front side end part becomes higher than the rear side end part. Such structure is employed, so that it is possible to employ an existing coolant tank, as is, having a bottom wall which is not inclined. Therefore, the production cost can reduce in comparison with the case in which the bottom wall of the conventional coolant tank is processed into the inclined shape.

(33) Furthermore, since the inclination angle of the bottom wall can be changed by changing the height of mounting the coolant tank 3 to the bed 5, the inclination angle can be appropriately set in a simple method according to a size or a shape of the coolant tank 3, a precipitation situation of chips inside the coolant tank 3, flowability of chips or coolant, etc.

(34) Further, the mounting bracket 24 formed in the front side end part of the coolant tank 3 is fixed by screwing the bolt and interposing the shim plate 25 between the supporting boss part 5f formed in the bed 5 and the mounting bracket. Therefore, the thickness or the number of the shim plate 25 is simply changed such that the inclination angle of the bottom wall can be easily adjusted by a simple work.

(35) In the previous embodiment, the front side wall 3c of the coolant tank 3 is mounted to the bed 5 so as to be inclined. However, in the present invention, the front end part of the right and left side walls 3e, 3e of the coolant tank 3 may be mounted to the bed so as to be inclined.

(36) Further, in the previous embodiment, the front end part of the coolant tank is lifted and mounted to the bed so as to be inclined. However, various modifications of the structure to incline the coolant tank can be considered.

(37) FIG. 6 indicates the first modification of the structure. This is an example that the coolant 3 is connected to the bed 5 with substantially the same angle, and the coolant tank 3 is inclined with the bed 5 by adjusting a jack 30 of the bed 5.

(38) FIG. 7 indicates the second modification of the structure. This is an example that the coolant tank 3 is inclined by inclining a coolant tank fixed surface 31 of the bed 5.

(39) FIG. 8 indicates the third modification. This is an example that it is inclined by interposing a wedge-shaped member 32 between the bed 5 and the coolant tank 3.

(40) In any of the first to third modifications, it is possible to employ the existing coolant tank as is, and therefore, it is possible to reduce the production cost.

(41) The terms and descriptions used herein are used only for explanatory purposes and the present invention is not limited to them. Accordingly, the present invention allows various design-changes falling within the claimed scope of the present invention.

(42) While the present invention may be embodied in many different forms, a number of illustrative embodiments are described herein with the understanding that the present disclosure is to be considered as providing examples of the principles of the invention and such examples are not intended to limit the invention to preferred embodiments described herein and/or illustrated herein.

(43) While illustrative embodiments of the invention have been described herein, the present invention is not limited to the various preferred embodiments described herein, but includes any and all embodiments having equivalent elements, modifications, omissions, combinations (e.g., of aspects across various embodiments), adaptations and/or alterations as would be appreciated by those in the art based on the present disclosure. The limitations in the claims are to be interpreted broadly based on the language employed in the claims and not limited to examples described in the present specification or during the prosecution of the application, which examples are to be construed as non-exclusive. For example, in the present disclosure, the term preferably is non-exclusive and means preferably, but not limited to. In this disclosure and during the prosecution of this application, the terminology present invention or invention is meant as a non-specific, general reference and may be used as a reference to one or more aspects within the present disclosure. The language present invention or invention should not be improperly interpreted as an identification of criticality, should not be improperly interpreted as applying across all aspects or embodiments (i.e., it should be understood that the present invention has a number of aspects and embodiments), and should not be improperly interpreted as limiting the scope of the application or claims. In this disclosure and during the prosecution of this application, the terminology embodiment can be used to describe any aspect, feature, process or step, any combination thereof, and/or any portion thereof, etc. In some examples, various embodiments may include overlapping features.