Damping device for a spindle of a grinding machine and grinding machine comprising a damping device
09694462 ยท 2017-07-04
Assignee
Inventors
Cpc classification
B24B5/18
PERFORMING OPERATIONS; TRANSPORTING
B24B41/04
PERFORMING OPERATIONS; TRANSPORTING
B24B41/007
PERFORMING OPERATIONS; TRANSPORTING
F16F7/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B24B5/30
PERFORMING OPERATIONS; TRANSPORTING
F16F15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B24B5/18
PERFORMING OPERATIONS; TRANSPORTING
B24B41/04
PERFORMING OPERATIONS; TRANSPORTING
F16F15/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B24B5/30
PERFORMING OPERATIONS; TRANSPORTING
B24B41/00
PERFORMING OPERATIONS; TRANSPORTING
F16F7/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B23Q1/26
PERFORMING OPERATIONS; TRANSPORTING
F16F15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/173
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B24B45/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a grinding machine. More particularly, the present disclosure relates to a centerless grinding machine comprising a damping device. The present disclosure also relates to a spindle for a grinding machine, and to a damping device for a spindle of a grinding machine, particularly for a grinding spindle or regulator spindle of a centerless grinding machine, wherein the damping device comprises at least one damping unit including an auxiliary mass section, an elastic section and a damping section, which are integrated in the spindle, and which jointly define a damped vibratory system for increasing the dynamic stiffness of the spindle.
Claims
1. A centerless grinding machine, comprising: a machine bed, a grinding spindle, that is mounted for rotation relative to the machine bed, coupled to a spindle drive and arranged to receive a grinding wheel, a regulator spindle that is mounted for rotation relative to the machine bed, coupled to a spindle drive and arranged to receive a regulating wheel, a workpiece mount for receiving a to-be-processed workpiece between the grinding spindle and the regulator spindle, wherein the grinding spindle and the regulator spindle are arranged at the machine bed and are moveable with respect to one another, and wherein at least one of the grinding spindle and the regulator spindle comprises an integrated damping device, wherein the damping device comprises: at least one damping unit, the at least one damping unit comprising: an auxiliary mass section, an elastic section, and a damping section, wherein the auxiliary mass section, the elastic section and the damping section are integrated in the spindle, and wherein the auxiliary mass section, the elastic section and the damping section jointly form a damped vibratory system.
2. The grinding machine as claimed in claim 1, wherein the at least one of the grinding spindle and the regulator spindle further comprises a first neck and a second neck that define ends of the spindle which are facing away from one another other, wherein the first neck and the second neck are connected to one another via a hollow profile section, and wherein the damping device is accommodated in the hollow profile section between the first neck and the second neck.
3. The grinding machine as claimed in claim 1, wherein the damping device comprises at least one cavity and at least one compensation element, wherein the at least one cavity contains a damping fluid, wherein the damping behavior of the damping device is defined by selecting a viscosity of the damping fluid, and wherein the at least one compensation element is configured for compensating pressure variations and volume variations of the damping fluid in the at least one cavity.
4. A centerless grinding machine comprising a machine bed and at least one spindle mounted for rotation relative to the machine bed, the at least one spindle having a damping device, comprising at least one damping unit, the damping unit comprising an auxiliary mass section, an elastic section and a damping section, wherein the auxiliary mass section, the elastic section and the damping section are integrated in the spindle, and wherein the auxiliary mass section, the elastic section and the damping section jointly form a damped vibratory system.
5. The grinding machine as claimed in claim 4, wherein the damped vibratory system is arranged as a passive damped vibratory system and configured to increase the dynamic stiffness of the spindle.
6. The grinding machine as claimed in claim 4, wherein the damping device is implemented in a grinding spindle or a regulator spindle of a centerless grinding machine.
7. The grinding machine as claimed in claim 4, wherein the auxiliary mass section, the elastic section and the damping section are accommodated in a hollow profile section of the spindle.
8. The grinding machine as claimed in claim 4, wherein the damping section comprises at least one cavity that is fillable with a damping fluid, and wherein the damping behavior of the damping device is defined by selecting a viscosity of the damping fluid.
9. The grinding machine as claimed in claim 8, wherein the damping fluid is a silicone oil, having a kinetic viscosity in the range of about 50 mm2/s to about 1,000 mm2/s.
10. The grinding machine as claimed in claim 8, further comprising at least one compensation element, wherein the at least one compensation element is configured for compensating pressure variations or volume variations of the damping fluid in the at least one cavity.
11. The grinding machine as claimed in claim 10, wherein the at least one compensation element is formed from a cellular rubber elastomer material.
12. The grinding machine as claimed in claim 4, wherein the at least one damping unit comprises a first damping unit and a second damping unit wherein the first damping unit is arranged at first spindle section, wherein the second damping unit is arranged at a second spindle section, and wherein the first damping unit and the second damping unit are axially adjacent one another and facing each other.
13. The grinding machine as claimed in claim 12, further comprising a common damping section for the first damping unit and the second damping unit and extending therebetween, wherein the damping section comprises at least one cavity that is arranged to receive and contain a damping fluid.
14. A centerless grinding machine comprising: a machine bed, and a grinding spindle and a regulator spindle mounted for rotation relative to the machine bed, at least one of the grinding spindle and the regulator spindle being drivable about its longitudinal axis in a rotating fashion, the spindle comprising a damping device comprising at least one damping unit, the damping unit comprising an auxiliary mass section, an elastic section and a damping section, wherein the auxiliary mass section, the elastic section and the damping section are integrated in the spindle, and wherein the auxiliary mass section, the elastic section and the damping section jointly form a damped vibratory system.
15. The grinding machine as claimed in claim 14, further comprising a first neck and a second neck that define ends of the spindle that are facing away from each other, wherein the first neck and the second neck are connected to one another via a hollow profile section, and wherein the damping device is accommodated in the hollow profile section between the first neck and the second neck.
16. The grinding machine as claimed in claim 15, wherein the first neck is associated with a first spindle section, wherein the second neck is associated with a second spindle section, wherein the first spindle section and the second spindle section are mediately connected to one another via the hollow profile section, wherein at least the first spindle section or the second spindle section is provided with, the auxiliary mass section and wherein the auxiliary mass section is surrounded by the hollow profile section.
17. The grinding machine as claimed in claim 16, wherein the auxillary mass section comprises a first auxillary mass section that is integrally formed with the first neck of the first spindle section, the elastic section comprising a first elastic section arranged at the first spindle section, wherein the first elastic section is formed by a material weakening in the first spindle section that is arranged between the first auxiliary mass section and the first neck, and wherein the first elastic section is surrounded by the hollow profile section.
18. The grinding machine as claimed in claim 16, wherein the first spindle section comprises a first auxiliary mass section, wherein the second spindle section comprises a second auxiliary mass section, wherein the first auxiliary mass section is delimited by a first material weakening in the first spindle section that forms a first elastic section, wherein the second auxiliary mass section is delimited by a second material weakening in the second spindle section that forms a second elastic section, wherein the first auxiliary mass section and the first material weakening are formed at a first damping unit, wherein the second auxiliary mass section and the second material weakening are formed at a second damping unit, and wherein the first auxiliary mass section and the second auxiliary mass section are facing each other and are commonly surrounded by the hollow profile section.
19. The grinding machine as claimed in claim 18, wherein the first elastic section is formed by a first groove having a first diameter, wherein the second elastic section is formed by a second groove having a second diameter, and wherein the first diameter and the second diameter differ from one another.
20. The grinding machine as claimed in claim 15, wherein the damping section is arranged as a cavity for containing a damping fluid, wherein the cavity is delimited by the at least one auxiliary mass section and the hollow profile section, wherein at least one inlet opening for the damping fluid is provided in the hollow profile section, and wherein the inlet opening is, in a closed state, sealingly closed.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and exemplary embodiments of the present disclosure are disclosed in the following description of a plurality of exemplary embodiments, with reference to the drawings, wherein:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(11)
(12) The grinding machine 10 may be particularly arranged as a so-called centerless grinding machine 10. By way of example, the grinding machines which are illustrated by means of
(13) A coordinate system X-Y-Z may be inferred from
(14) The saddle slideways 14, 16 may be arranged as translational guides and may particularly enable infeed movements along the X-axis. The saddle slideways 14, 16 may be however also arranged as cross table saddle slideways. Accordingly, the saddle slideways 14, 16 may enable, in addition to the movement along the X-axis, also a movement along the Z-axis. The Z-axis may be also referred to as feed axis. Movement directions which may be envisaged and which are enabled by the saddle slideway 14, 16 are indicated in
(15) The grinding machine 10 may further comprise a grinding headstock 24 and a regulating wheel headstock 26. At the grinding headstock 24, a grinding spindle 28 may be received in a rotatable fashion. At the regulating wheel headstock 26, a regulator spindle 30 may be received in a rotatable fashion. The grinding spindle 28 may be configured for carrying at least one grinding wheel 32. The regulator spindle 30 may be configured for carrying at least one regulating wheel 34. The grinding headstock 24 may be further provided with a grinding wheel drive 36, or at least coupled with a respective grinding wheel drive 36. The regulating wheel headstock 26 may be provided with a regulating wheel drive 38, or at least coupled with a regulating wheel drive 38. The saddle slideway 14 is associated to the grinding headstock 24. The saddle slideway 16 is associated to the regulating wheel headstock 26. The saddle slideways 14, 16 may be coupled with suitable drives to enable translational movements of the grinding headstock 24 and/or the regulating wheel headstock 26 in a X-Z plane, refer to the arrows designated by 18, 20 in
(16) The grinding wheel drive 36 may comprise at least one motor, particularly an electromotor. The regulating wheel drive 38 may comprise at least one motor, particularly an electromotor. The grinding wheel drive 36 may be coupled with the grinding spindle 28 in a direct or mediate fashion. A mediate coupling may be for instance achieved by a gear, a clutch and similar elements. The regulating wheel drive 38 may be coupled to the regulator spindle 30 in a direct or mediate fashion. A mediate coupling may be achieved by a gear, a clutch or similar elements interposed therebetween.
(17) The grinding spindle 28 may comprise at least one bearing 40. In another exemplary embodiment, two bearing locations 40-1, 40-2 between which the grinding wheel 32 is arranged, refer to
(18) Between the grinding spindle 28 and the regulator spindle 30, a workpiece mount 46 is arranged which is received at a workpiece mount support 48. The workpiece mount 46 is configured for receiving and/or supporting a workpiece 50 which may be received between the grinding spindle 28 and the regulator spindle 30 for grinding machining. The workpiece mount 46 may be also referred to as support ruler.
(19) The grinding spindle 28 including the grinding wheel 42 which is attached thereto is rotatable and/or drivable in a rotary fashion about a longitudinal axis 54. The regulator spindle 30 including the regulating wheel 34 which is attached thereto is rotatable and/or drivable in a rotary fashion about a longitudinal axis 56. The grinding spindle 28 and the regulator spindle 30 may cooperate in such a way that the workpiece 50 which is received therebetween may be set in rotation about its longitudinal axis 58 by the grinding wheel 32 and the regulating wheel 34. In other words, the workpiece 50 may be driven by the grinding wheel 32 and the regulating wheel 34 in a mediate fashion. As may be inferred from
(20) Based on the view of
(21) By appropriately controlling carriage drives (not separately shown in
(22) By way of example, the grinding machine 10 may further comprise a feed 62 for a coolant and lubricant cutting fluid (abbreviation: KSS-feed). Further, particularly the grinding headstock 24 may be associated with a dressing device 64 for dressing the grinding wheel 32. The grinding machine 10 may be provided with a control device 66 by means of which an operator may operate and run the grinding machine 10. It goes without saying that the control device 66 may be also arranged for an automatic control of the grinding machine 10.
(23) In the following, an exemplary implementation of a spindle will be illustrated with reference to
(24) In accordance with an exemplary embodiment, the spindle 28, 30 is provided with a damping device 70 which comprises at least one damping unit 72, 74. Particularly, the damping device 70 may comprise a first damping unit 72 and a second damping unit 74. The first damping unit 72 may be associated to a first spindle section 76. The second damping unit 74 may be associated to a second spindle section 78. Between the spindle sections 76, 78, a hollow profile section 80 may extend. The spindle sections 76, 78 may be connected to one another via the hollow profile section 80. It is particularly preferred that no direct, immediate connection (in a mechanical fashion) is present between the spindle sections 76, 78. In accordance with an exemplary embodiment, the mechanical/structural connection between the first spindle section 76 and the second spindle section 78 is achieved via the hollow profile section 80 which extends therebetween.
(25) The first spindle section 76 may comprise a neck 82. The neck 82 may comprise a bearing piece 84 and an entrainment section 86. At the bearing piece 84, the first neck 82 may be received, refer to the bearings 40, 42 in
(26) The first spindle section 76 further comprises a flange or collar 92 which is connected to the neck 82. The second spindle section 78 is in a similar fashion provided with a flange or collar 94 which is connected to the neck 88. Particularly, the spindle sections 76, 78 may be coupled with the hollow profile section 80 via the collars 92, 94. By way of example, the hollow profile section 80 is arranged as a tubular profile 98, refer also to
(27) For fixing the spindle sections 76, 78 with the hollow profile section 80 and/or the tubular profile 98, mounting elements 100 may be provided which may for instance enable a force-fit mounting. By way of example, mounting elements 100-1, 100-2 are indicated in
(28) In accordance with another exemplary embodiment, the connection of the spindle sections 76, 78 to the hollow profile section 80 is effected in a sealed fashion. It is in other words desirable that the spindle sections 76, 78 and/or their collars 92, 94 are received at the hollow profile section 80 in a sealed, particularly a fluid-prove sealed fashion. To this end, gaskets or sealing rings 102 may be provided which may be for instance received at the spindle sections 76, 78 or at the hollow profile section 80. In
(29) As already indicated above, the spindle 28, 30 comprises a damping device 70 including at least one damping unit 72, 74. This means in other words, embodiments may be envisaged in which only one spindle section 76, 78 is assigned with a damping unit 72, 74. Nevertheless, at least in some exemplary embodiments, each of both spindle sections 76, 78 may be coupled and/or provided with a respective damping unit 72, 74. Each damping unit 72, 74 may comprise an auxiliary mass section 108, 110, an elastic section 112, 114, and a damping section 116, 118. By way of example, the first damping unit 72 may comprise a first auxiliary mass section 108, a first elastic section 112, and a first damping section 116. Similarly, the second damping unit 74 may comprise a second auxiliary mass section 110, a second elastic section 114, and a second damping section 118.
(30) The at least one damping section 116, 118 may be basically formed by a cavity 122 which is present between the hollow profile section 80 and the elements of the spindle sections 76, 78 that are accommodated therein. The cavity 122 may be therefore formed for instance by a circumferential gap 122 between an interior wall o the hollow profile section 80 and an exterior circumference of the at least one auxiliary mass sections 108, 110. Further, the cavity 122 may comprise an axial gap 126 which may be present between front-sided frontal surfaces of the auxiliary mass sections 108, 110. Further, the cavity 122 may comprise at least one annular groove 128 which may encircle the at least one elastic section 112, 114. It may be further inferred from the embodiment in accordance with
(31) In the cavity 122, the at least one damping section 116, 118 may be formed. In one exemplary embodiment, the at least one damping section 116, 118 is filled with a damping fluid 132 (in
(32) The at least one auxiliary mass section 108, 110, the at least one elastic section 112, 114 and the at least one damping section 116, 118 (which is filled with the damping fluid 132) may jointly form a damped vibratory system. The damping fluid 132 in the damping section 116, 118 is assigned with the task to dissipate kinetic energy and/or vibratory energy from the system. This may be for instance effected by a transformation into thermal energy.
(33) The cavity 122 may be fillable through at least one opening 134 in the hollow profile section 80, refer to
(34) In accordance with another exemplary embodiment, variations of the fill level and/or pressure variations of the damping fluid 132 are compensated by means of a compensation element 140 which may be accommodated in the hollow profile section 80 as well as the damping units 72, 74. For instance, in
(35) In another exemplary embodiment, the at least one compensation element 140 is formed from an elastomer material. Particularly, cellular rubber materials or cellular rubber-like materials may be suited. In accordance with another exemplary embodiment, the at least one compensation element 140 is a fluoro cellular rubber based on a fluoro-elastomer.
(36) The at least one auxiliary mass section 108, 110 may be arranged as a mass piece which is arranged in a basically cylindrical fashion, and which basically extends along the longitudinal axis 54, 56. The at least one mass piece 108, 110 may be connected to the respective spindle section 76, 78 via the at least one elastic section 112, 114. The at least one elastic section 112, 114 may be formed by a material weakening 142, 144 in the respective spindle section 76, 78. By weakening the material in the elastic sections 112, 114, compliancy of the spindle sections 76, 78 may be increased. In this way, the vibratory capability of the auxiliary mass sections 108, 110 may be increased. Vibrations of the auxiliary mass sections 108, 110 may comprise different vibration modes. For instance, torsional vibrations about the longitudinal axis 54, 56 may be envisaged. Similarly, bending vibrations may be envisaged, wherein the at least one auxiliary mass section 108, 110 may assume slightly inclined orientations with respect to the longitudinal axis 54, 56. Deflections may be performed along the X-axis and along the Y-axis. Regularly, however, complex vibration modes may be present which may for instance represent combinations of longitudinal vibrations, torsional vibrations and/or bending vibrations.
(37) The damping behavior of the damping device 70 may be influenced in a desired fashion by an appropriate adjustment of the at least one auxiliary mass section 108, 110, the at least one elastic section 112, 114 and the at least one damping section 116, 118particularly of the filling thereof with the damping fluid 132. The mass of the at least one auxiliary mass section 108, 110 may be basically influenced by the external shape thereof. The elasticity of the at least one elastic section 112, 114 may be influenced by the axial extension thereof and by varying the cross section 142, 144 thereof that remains after the material weakening. By way of example, after processing the material weakening 142, 144 at the first elastic section 112, a first diameter 148 may remain. By way of example, after the material weakening 144 of the second elastic section 114, a second diameter 150 may remain, refer to
(38) The diameters 148, 150 may be adjusted to one another in an appropriate fashion to influence the damping characteristics of the damping device 70 in a favorable fashion. By way of example, in the exemplary embodiment elucidated with reference to
(39) It goes without saying that the spindle sections 76, 78 and the hollow profile section 80 may be basically manufactured from customary materials, particularly from customary steel materials which may be basically also utilized for the production of spindles of a conventional shape. In the
(40) With reference to
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(42) In
(43) In
(44) In accordance with another exemplary embodiment, the damping effect proven based on
(45) With reference to
(46)
(47) In